NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
308 reports69,400 miles · May 29, 2006
Wheels
AFTER THE HEAVY RAINS HAD OCCURRED HERE IN MIAMI ON MAY 16TH, 2006, THERE WERE UNKNOWN VIBRATIONS IN MY RIGHT FRONT TIRE. ABOUT A WEEK LATER, I WAS OUT WITH A FRIEND. WHILE TURN OUT OF A PARKING LOT, WE NOTICED A LOAD POPPING SOUND. WHEN WE ARRIVED AT THE LOCATION TO PICKUP HIS VEHICLE. HE GOT OUT OF THE CAR TO INFORM ME THAT I…
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AFTER THE HEAVY RAINS HAD OCCURRED HERE IN MIAMI ON MAY 16TH, 2006, THERE WERE UNKNOWN VIBRATIONS IN MY RIGHT FRONT TIRE. ABOUT A WEEK LATER, I WAS OUT WITH A FRIEND. WHILE TURN OUT OF A PARKING LOT, WE NOTICED A LOAD POPPING SOUND. WHEN WE ARRIVED AT THE LOCATION TO PICKUP HIS VEHICLE. HE GOT OUT OF THE CAR TO INFORM ME THAT I WAS MISSING THREE LUGS FROM MY RIM. THE NEXT DAY I WENT BACK TO THE PARKING LOT AND FOUND THE BROKEN LUGS FROM MY CAR. I ALSO TRIED TO REMOVE ANOTHER LUG FROM THE RIM TO ENSURE ITS' INTEGRITY AND IT BROKE OFF AS WELL. WHEN I CALLED ONE OF THE NEAREST HYUNDAI DEALERS, I WAS INFORMED THAT THEY KNOW HOW TIGHT TO TIGHTEN THE LUGS AND THAT IT MUST HAVE BEEN MY ERROR. *JB
NHTSA ODI #10158495
Mileage unknown · May 18, 2006
Power Train
GRINDING SOUND FROM TRANSMISSION OF 2003 HYUNDAI SANTE FE. *JB
NHTSA ODI #10157816
Mileage unknown · Apr 9, 2006
Vehicle Speed Control
CRUISE CONTROL DOES NOT ALWAYS RESPOND WHEN ACCELERATING. AT TIMES THE CAR SLOWS DOWN TO POINT THAT IT IS A HAZARD FOR US AND ANY CAR NEAR TO US. THERE HAS BEEN THREE OCCASIONS THAT ACCIDENTS ALMOST HAPPENED. IN ORDER TO GET IT UNDER CONTROL, THE CAR HAS TO COAST TO THE SIDE OF THE HIGHWAY AND SET FOR A SHORT PERIOD BEFORE I CAN…
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CRUISE CONTROL DOES NOT ALWAYS RESPOND WHEN ACCELERATING. AT TIMES THE CAR SLOWS DOWN TO POINT THAT IT IS A HAZARD FOR US AND ANY CAR NEAR TO US. THERE HAS BEEN THREE OCCASIONS THAT ACCIDENTS ALMOST HAPPENED. IN ORDER TO GET IT UNDER CONTROL, THE CAR HAS TO COAST TO THE SIDE OF THE HIGHWAY AND SET FOR A SHORT PERIOD BEFORE I CAN CONTINUE. I HAVE TALKED TO THE DEALER ON TWO OCCASIONS. THE FIRST TIME THEY TOLD ME THAT THEY HAD NEVER HEAR OF SUCH A THING AND THEY WOULD CALL THE FACTORY. WHEN I HADN'T HEARD FROM THEM FOR QUITE A LONG TIME I RETURNED TO THE SAME PLACE. THIS TIME THEY DIDN'T ACKNOWLEDGE THAT I HAD EVER BEEN IN WITH A COMPLAINT. *NM
NHTSA ODI #10154904
45,000 miles · Mar 6, 2006
Service Brakes, Hydraulic
I DRIVE A 2003 HYUNDAI SANTA FE 3.5L V6. ON THURSDAY, MARCH 2, 2006, I WAS DRIVING SLOWLY DOWN A STEEP, SNOWY HILL IN MY NEIGHBORHOOD. WHEN I APPLIED THE BRAKES TO SLOW THE CAR IN ORDER TO MAINTAIN CONTROL IN THE SNOW, THE BRAKE PEDAL KICKED BACK AND THE BRAKES WOULD NOT ENGAGE COMPLETELY. THEY FELT AS THOUGH THERE WAS A MASS OF…
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I DRIVE A 2003 HYUNDAI SANTA FE 3.5L V6. ON THURSDAY, MARCH 2, 2006, I WAS DRIVING SLOWLY DOWN A STEEP, SNOWY HILL IN MY NEIGHBORHOOD. WHEN I APPLIED THE BRAKES TO SLOW THE CAR IN ORDER TO MAINTAIN CONTROL IN THE SNOW, THE BRAKE PEDAL KICKED BACK AND THE BRAKES WOULD NOT ENGAGE COMPLETELY. THEY FELT AS THOUGH THERE WAS A MASS OF SOMETHING SOLID BLOCKING THE PEDAL FROM DEPRESSING ALL THE WAY. I PRESSED HARDER ON THE BRAKE PEDAL, RELEASED THE PEDAL, PRESSED IT AGAIN, BUT NOTHING I DID KEPT MY CAR FROM CONTINUING TO PROPEL ITSELF DOWNHILL. I NEARLY SIDES WIPED A PARKED CAR BECAUSE, AS MY SPEED INCREASED, THE SANTA FE SLID OUT OF CONTROL ON THE SNOW. ONLY BY SOME MIRACLE WAS THE REST OF THIS BUSY NEIGHBORHOOD STREET EMPTY. I FINALLY REGAINED CONTROL AT THE BOTTOM OF THE HILL. AFTER THAT INCIDENT, THE BRAKES WORKED FINE. BUT THIS WAS NOT THE FIRST TIME THIS DANGEROUS FAILURE HAD OCCURRED. AND THAT SEEMS TO BE THE PATTERN OF THIS PROBLEM: ONE OR MORE INCIDENTS ON A WET OR SNOWY DAY FOLLOWED BY NORMAL OPERATION. IN APRIL OF 2004, THE ORIGINAL PROBLEM DEVELOPED. ANY TIME I TRIED TO STOP ON A WET OR SNOWY STREET, THE BRAKES WOULD SLOW THE CAR, BUT NOT STOP IT COMPLETELY. AT THAT TIME, HYUNDAI DID FIND A PROBLEM. MY SERVICE RECEIPT SAYS THE ABS ACTUATOR WAS BAD, THE ECU WAS REPROGRAMMED, AND THE HYDRAULIC UNIT FAILED AND WAS REPLACED. HOWEVER, THIS TIME, ON MARCH 3, 2006, EVEN THOUGH THE SANTA FE BRAKES HAD FAILED IN THE EXACT SAME WAY AS 2 YEARS AGO, HYUNDAI FOUND NO PROBLEM IN THE DIAGNOSTIC IT RAN AND DID NOT ATTEMPT TO MAKE ANY REPAIR. THEY ACTUALLY TOLD ME THAT THIS IS THE WAY THAT THE ABS IS SUPPOSED TO WORK. I AM CERTAIN THAT MY BRAKES WILL FAIL AGAIN, BUT UNTIL MY HYUNDAI DEALER SAYS THERE IS A PROBLEM, THEY'D LIKE ME TO BELIEVE THERE ISN'T ONE. I'LL TRY TO REMEMBER THAT THE NEXT TIME I ROLL DOWN A SNOW-COVERED HILL. *NM
NHTSA ODI #10152048
38,000 miles · Feb 27, 2006
Power Train
DT*: THE CONTACT STATED WHILE SLOWING TO A STOP AT 20 MPH THE CLUTCH FAILED MAKING IT DIFFICULT TO CHANGE GEARS. THE VEHICLE WAS TAKEN TO THE DEALERSHIP FOR INSPECTION. UPON INSPECTION, THE TRANSMISSION FLUID WAS CHANGED, HOWEVER NO ADDITIONAL REPAIRS WERE MADE. THE MANUFACTURER WAS NOT ALERTED.
NHTSA ODI #10151352
25 miles · Feb 17, 2006
Power Train
ON MANY OCCASIONS OUR 2003 SANTA FE HAS A PROBLEM WITH THE TRANSMISSION SLIPPING AND THEN VIOLENTLY JERKING OR CATCHING BACK INTO GEAR, CAUSING PASSENGERS TO BE SLAMMED FORWARD AND BACKWARD IN THE VEHICLE. THIS OCCURS AT ANYWHERE FROM 20-65 MPH AND HAPPENS RANDOMLY. HAS BEEN TAKEN TO THE DEALERSHIP ON 2 SEPARATE OCCASIONS WITH T…
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ON MANY OCCASIONS OUR 2003 SANTA FE HAS A PROBLEM WITH THE TRANSMISSION SLIPPING AND THEN VIOLENTLY JERKING OR CATCHING BACK INTO GEAR, CAUSING PASSENGERS TO BE SLAMMED FORWARD AND BACKWARD IN THE VEHICLE. THIS OCCURS AT ANYWHERE FROM 20-65 MPH AND HAPPENS RANDOMLY. HAS BEEN TAKEN TO THE DEALERSHIP ON 2 SEPARATE OCCASIONS WITH THE EXACT SAME RESULTS - COULD NOT DUPLICATE COMPLAINT. *JB
NHTSA ODI #10150487
Mileage unknown · Jan 6, 2006
Power Train
BAD CLUTCH AFTER 39,000 MILES - DEALER SAID NOT COVERED AND NEVER SEEN DEFECT IN OVER THREE YEARS - CHECKED A WEB SITE WHERE THERE WERE A NUMBER OF COMPLAINTS REGARDING EARLY CLUTCH FAILURES. *NM
NHTSA ODI #10147058
Mileage unknown · Nov 28, 2005
Service Brakes, HydraulicCrash
ON SEPTEMBER 29, 2005 I WAS PULLING INTO A SPACE TO PARK MY VEHICLE I WAS PROCEEDING AT APPROXIMATELY 10 MILES PER HOUR OR LESS I APPLIED THE BRAKE AND IT WAS HARD BUT THE VEHICLE DID NOT STOP THE CAR CONTINUED TO ROLL INTO A PARKED CAR WHICH RECEIVED $58.77 WORTH OF DAMAGE PROCEEDING HOME AS I APPROACHED A RED LIGHT I SL…
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ON SEPTEMBER 29, 2005 I WAS PULLING INTO A SPACE TO PARK MY VEHICLE I WAS PROCEEDING AT APPROXIMATELY 10 MILES PER HOUR OR LESS I APPLIED THE BRAKE AND IT WAS HARD BUT THE VEHICLE DID NOT STOP THE CAR CONTINUED TO ROLL INTO A PARKED CAR WHICH RECEIVED $58.77 WORTH OF DAMAGE PROCEEDING HOME AS I APPROACHED A RED LIGHT I SLOWED DOWN AND THE BRAKES DID NOT STOP THE VEHICLE I USED MY EMERGENCY BRAKE TO STOP THE CAR BEFORE I ROLLED INTO A CAR STOPPED AT THE LIGHTS. I HAD TO USE THE EMERGENCY BRAKE TWICE MORE GETTING HOME,I CALLED HYUNDAI ROADSIDE ASSISSTANCE TO HAVE THE VEHICLE FLAT BEDDED TO LIA HYUNDAI OF ENFIELD UPON CALLING HYUNDAI ROADSIDE ASSISSTANCE THE GENTLEMAN TOLD ME THAT THEIR HAD BEEN A LETTER SENT OUT ABOUT A REPROGRAM TO THE ABS ON SANTA FE'S I ALSO CONTACTED HYUNDAI CONSUMER AFFAIRS DEPARTMENT AND INFORMED THEM OF MY PROBLEM AND THEY TOLD ME THEY WOULD FORWARD ME A LETTER REQUESTING CERTAIN THINGS PERTAINING TO MY VEHICLE AND THE PROBLEM I HAD PART OF THAT REQUEST WAS FOR COLORED PICTURES OF MY VEHICLE. MY WIFE AND I DROVE TO LIA AND TOOK DIGITAL PICTURES OF MY VEHICLE. WE FOUND A SERVICE BULLETIN ON THE FRONT SEAT OF MY VEHICLE HYUNDAI #04-01-002 DATED MARCH 4, 2005 SUBJECT (HYDRAULIC ELECTRONIC CONTROL UNIT HECU REPROGRAMMING. THIS ALSO SAID IT WAS FOR 2003 AND 2004 MY SANTA FE VEHICLES EQUIPPED WITH 3.5L V6 ENGINES. MY VEHICLE IS A 2.7L V6 ENGINE. THEIR REPRESENTATIVES ON 11-2-05 TO INSPECTED MY VEHICLE I RECEIVED A LETTER ON FRIDAY 11-25-05 THAT THEY FOUND NO MALFUNCTIONS OR DEFECTS WITH THE BRAKE SYSTEM. THEY ALSO SAID THAT THEIR INSPECTOR WAS UNABLE TO DUPLICATE THE CONDITION I INDICATED CAUSED MY ACCIDENT. MY INSURANCE ADJUSTER INSPECTED MY VEHICLE ON OCTOBER 10, 2005 TJE INSPECTOR'S REPORT STATES THAT CRAIG THE SERVICE MANAGER SAID THERE IS A BRAKE PROBLEM AND AS YET HAD NOT BEEN DIAGNOSED. TECH DROVE VEHICLE AND BRAKE PEDAL PUSHED BACK WHILE TRYING TO STOP. *NM
NHTSA ODI #10143813
75,000 miles · Oct 18, 2005
Steering
DT: THE CONSUMER STATED THAT HE HAD TO HAVE THE POWER STEERING UNIT REBUILT ON THE 2003 HYUNDAI SANTA FE. AT 54,000 MILES HE WAS TOLD EVERYTHING WAS FINE WITH THE POWER STEERING UNIT AND AT 77,034 IT WAS CHECKED AGAIN AND WAS TOLD IT NEEDED TO BE REPAIRED AGAIN. WHEN THE CONSUMER TURNS SHARPLY A GRINDING NOISE COULD BE HEARD.…
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DT: THE CONSUMER STATED THAT HE HAD TO HAVE THE POWER STEERING UNIT REBUILT ON THE 2003 HYUNDAI SANTA FE. AT 54,000 MILES HE WAS TOLD EVERYTHING WAS FINE WITH THE POWER STEERING UNIT AND AT 77,034 IT WAS CHECKED AGAIN AND WAS TOLD IT NEEDED TO BE REPAIRED AGAIN. WHEN THE CONSUMER TURNS SHARPLY A GRINDING NOISE COULD BE HEARD. THE CALLER STATED THAT ON SHORT TRIPS THE GRINDING SOUND DID NOT OCCUR, IT ONLY OCCURRED ON TRIPS LONGER THAN 50 MILES. THE DEALER AND MANUFACTURER HAVE NOT BEEN CONTACTED AFTER THE REPAIR WAS DONE THE FIRST TIME. THE CALLER SAID THAT THERE WAS A LOT OF BLACK STUFF IN THE FLUID; IT WAS THE PLASTIC FROM THE REPLACEMENT PART. THE CALLER STATED THAT THE INVOICE DID NOT SAY THAT THE PART WAS REPLACED. IT JUST STATED THAT THE DEALER HAD FOUND IT TO BE OKAY FOR NOW. THE CALLER WAS CONCERNED THAT SOMETHING MIGHT HAPPEN LATER.*AK *MR *JB
NHTSA ODI #10135570
30,000 miles · Sep 20, 2005
Service Brakes, HydraulicCrash
DT: CONTACT STATED THE RUBBER ON THE BRAKE PEDAL CAME OFF, AND BECAUSE IT WAS NOT THEIR THE CONTACT DAUGHTER'S FOOT SLIPPED OFF AND SHE HIT THE CAR IN FRONT. THIS HAPPENED ON 9-16-05. THE CONTACT WAS NOT AWARE THAT IT HAD COME OFF. SHE WAS GOING APPROXIMATELY 35-40 MPH. THERE WAS PROPERTY DAMAGE. THIS IS A BRAND NEW VEHICLE. T…
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DT: CONTACT STATED THE RUBBER ON THE BRAKE PEDAL CAME OFF, AND BECAUSE IT WAS NOT THEIR THE CONTACT DAUGHTER'S FOOT SLIPPED OFF AND SHE HIT THE CAR IN FRONT. THIS HAPPENED ON 9-16-05. THE CONTACT WAS NOT AWARE THAT IT HAD COME OFF. SHE WAS GOING APPROXIMATELY 35-40 MPH. THERE WAS PROPERTY DAMAGE. THIS IS A BRAND NEW VEHICLE. THE DEALER SAID THEY NEVER HAD SUCH PROBLEMS. THE DEALERSHIP TOLD THE CONTACT TO CALL THE CONSUMER CENTER, AND THEY REFERRED HER TO THE NHTSA SAFETY HOT LINE. *AK
NHTSA ODI #10137100
Official recalls
4Jul 18, 2014
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Consequence & remedy
Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
Apr 16, 2009
HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.
Consequence & remedy
Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Mar 16, 2004
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.
Consequence & remedy
Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Dec 18, 2003
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA08023 · Rear Trailing Arm Corrosion Failure
Opened Oct 28, 2008 · Closed Apr 17, 2009
Status: closed (inferred from source dates) · Suspension; Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Additional source detail variants (2)
Suspension
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.