NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
308 reports97,000 miles · Nov 21, 2006
Power Train
THIS VEHICLE (2003 HYUNDAI SANTA FE) STARTED HAVING TRANSMISSION PROBLEMS JUST BE FOR THE WARRANTY EXPIRED (100,000 MILES), BUT WE WERE TOLD AT THE DEALER THAT THE WARRANTY DID NOT COVER THE POWER TRAIN SYSTEM. SO WE PAID TO HAVE SOME WORK DONE. BUT JUST TODAY WE WOKE UP AND WENT OUT TO USE THE VEHICLE, AND IT WILL NOT GO IN …
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THIS VEHICLE (2003 HYUNDAI SANTA FE) STARTED HAVING TRANSMISSION PROBLEMS JUST BE FOR THE WARRANTY EXPIRED (100,000 MILES), BUT WE WERE TOLD AT THE DEALER THAT THE WARRANTY DID NOT COVER THE POWER TRAIN SYSTEM. SO WE PAID TO HAVE SOME WORK DONE. BUT JUST TODAY WE WOKE UP AND WENT OUT TO USE THE VEHICLE, AND IT WILL NOT GO IN GEAR, WILL NOT IN NEUTRAL SO WE CAN MOVE IT OR PUSH IT. IT'S JUST LOCKED UP, (FLUID LEAVES ARE OK) IF THIS WERE TO HAPPEN TO ANY ONE WITH THIS KIND OF VEHICLE IN TRAFFIC IT COULD BE TRAFFIC PROBLEM. I DO KNOW OTHERS WHO OWN THIS KIND OF VEHICLE AND DO NOT HAVE ANY PROBLEMS, BUT I ALSO KNOW OF ONE INDIVIDUAL THAT HAS HAD TRANSMISSION PROBLEMS WITH THEIRS. SO I'M JUST CONCERNED ON IF I AM THE ONLY PERSON WITH THIS PROBLEM OR IF THEIR ARE OTHERS, AND WHY IF THEY OFFER A 100,000 MI. WARRANTY DOSE IT NOT COVER THE DRIVE TRAIN? THIS DOSE NOT MAKE SENSE TO ME. ONE VERY UNHAPPY VEHICLE OWNER. P.S. THIS VEHICLE IS REGISTERED TO MY WIFE, AND HER LLC. *JB
NHTSA ODI #10173948
Mileage unknown · Oct 10, 2006
Power Train
MY 2003 HYUNDAI SANTA FE WITH AN AUTOMATIC TRANSMISSION, STARTED TO SHIFT DIFFERENTLY. IT WOULD BUCK WHEN SHIFTING INTO A HIGHER GEAR, IF I ATTEMPTED TO GO UP A STEEP HILL, THE VEHICLE WOULD LOSE ALL POWER AND THE CHECK ENGINE LIGHT WOULD COME ON. I TOOK IT TO A DEALER, THEY REPLACED A SENSOR, SAID THE VEHICLE WOULD BE FINE. …
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MY 2003 HYUNDAI SANTA FE WITH AN AUTOMATIC TRANSMISSION, STARTED TO SHIFT DIFFERENTLY. IT WOULD BUCK WHEN SHIFTING INTO A HIGHER GEAR, IF I ATTEMPTED TO GO UP A STEEP HILL, THE VEHICLE WOULD LOSE ALL POWER AND THE CHECK ENGINE LIGHT WOULD COME ON. I TOOK IT TO A DEALER, THEY REPLACED A SENSOR, SAID THE VEHICLE WOULD BE FINE. I DROVE IT HOME ONLY TO HAVE IT STILL SHIFT WITH A BUCK. I TOOK THE VEHICLE BACK TO THE DEALER ONLY TO BE TOLD, AFTER THEY KEPT IT OVERNIGHT, THAT IT WOULD NEED A $2800 TRANSMISSION REPLACEMENT. OF COURSE, BEING A SECOND OWNER, THE WARRANTY RAN OUT AT 60K.
NHTSA ODI #10170350
56,000 miles · Sep 21, 2006
Air Bags
DT*: THE CONTACT STATED THE AIR BAG LIGHT ILLUMINATED AND THE VEHICLE WAS TAKEN TO THE DEALER ON FIVE DIFFERENT OCCASIONS. THE FIRST TWO TIMES, THE DEALER COULD NOT FIND THE PROBLEM. THE OTHER THREE TIMES, THE DEALER REPLACED A WIRE UNDER THE PASSENGER SEAT, THE PASSENGER SEAT BELT HARNESS, AND A WIRE HARNESS CLIP. THE PROBLE…
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DT*: THE CONTACT STATED THE AIR BAG LIGHT ILLUMINATED AND THE VEHICLE WAS TAKEN TO THE DEALER ON FIVE DIFFERENT OCCASIONS. THE FIRST TWO TIMES, THE DEALER COULD NOT FIND THE PROBLEM. THE OTHER THREE TIMES, THE DEALER REPLACED A WIRE UNDER THE PASSENGER SEAT, THE PASSENGER SEAT BELT HARNESS, AND A WIRE HARNESS CLIP. THE PROBLEM STILL OCCURRED.
NHTSA ODI #10168872
77,521 miles · Sep 21, 2006
Engine And Engine Cooling
WENT TO THE DEALER TO GET MY VEHICLE FIXED 4 TIMES AND GOT CHARGED FOR A TUNE UP THAT I DID NOT NEED. THE LAST AND 4TH TIME WHEN PICKING UP MY VEHICLE , THEY HAD THE PARTS OUT AFTER I HAD TOLD THEM 2 TIMES NOT TO WORK ON IT ANYMORE AND THEY TOOK IT APART ANYWAY. THEY TOLD ME I NEEDED TO TOW IT OUT OF THEIR SHOP . I TOLD THEM I …
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WENT TO THE DEALER TO GET MY VEHICLE FIXED 4 TIMES AND GOT CHARGED FOR A TUNE UP THAT I DID NOT NEED. THE LAST AND 4TH TIME WHEN PICKING UP MY VEHICLE , THEY HAD THE PARTS OUT AFTER I HAD TOLD THEM 2 TIMES NOT TO WORK ON IT ANYMORE AND THEY TOOK IT APART ANYWAY. THEY TOLD ME I NEEDED TO TOW IT OUT OF THEIR SHOP . I TOLD THEM I WANTED THE CAR BACK JUST THE WAY I BROUGHT IT THERE . THEY GAVE MY A MUCH STRESSFUL HARD TIME FINALLY THEY PUT IT BACK AND I GOT IT BACK THE NEXT DAY IN WORST CONDITION. THERE IS A LOT MORE STORY BUT NOT ENOUGH LETTERS LEFT SO I WILL END IT HERE FOR NOW. *JB
NHTSA ODI #10168812
35,000 miles · Aug 31, 2006
Steering
I HAD A PROBLEM FOR QUITE SOME TIME WITH HEARING A CLICKING SOUND WHEN I WOULD TURN MY STEERING WHEEL, BUT IT HAD RECENTLY GOT WORSE. ON AUGUST 9, 2006 I TOOK IT IN TO THE CAR DEALERSHIP WHERE I BOUGHT IT. I WAS SUPPOSE TO PICK MY SANTE FE UP ON AUGUST 11TH BUT WAS INFORMED THAT THEY WERE UNABLE TO FIND OUT WHAT WAS CAUSING THE…
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I HAD A PROBLEM FOR QUITE SOME TIME WITH HEARING A CLICKING SOUND WHEN I WOULD TURN MY STEERING WHEEL, BUT IT HAD RECENTLY GOT WORSE. ON AUGUST 9, 2006 I TOOK IT IN TO THE CAR DEALERSHIP WHERE I BOUGHT IT. I WAS SUPPOSE TO PICK MY SANTE FE UP ON AUGUST 11TH BUT WAS INFORMED THAT THEY WERE UNABLE TO FIND OUT WHAT WAS CAUSING THE PROBLEM. ONE WEEK LATER I STILL HAD NOT HEARD ANYTHING FROM THE DEALERSHIP SO I CALLED TO SEE WHAT THE PROBLEM WAS. AT THIS TIME THEY TOLD ME THAT THE PROBLEM WAS AN R&R MOTOR MOUNT ,SO THEY WOULD BE REPLACING IT, BUT THEY HAD TO WAIT FOR THE PART TO COME IN. ANOTHER WEEK PASSED AND I CALLED TO SEE IF MY SANTE FE WAS DONE. THEY TOLD ME THE MOTOR MOUNT HAD NOT CORRECTED THE PROBLEM AND THEY WOULD HAVE TO CALL IN A SPECIALTY TECHNICIAN. THE SPECIALTY TECHNICIAN COULD HEAR THE PROBLEM BUT COULD NOT FIGURE OUT WHERE IT WAS COMING FROM. THE DEALERSHIP THEN TOLD ME I SHOULD JUST COME AND GET MY SANTE FE AND WAIT UNTIL IT GOT WORSE AND THEN MAYBE THEY COULD FIGURE OUT WHERE THE SOUND WAS COMING FROM. I TOLD THEM I WAS CONCERNED THAT IT COULD CAUSE ME TO HAVE AN ACCIDENT, THEY ASSURED ME THIS WOULD NOT HAPPEN, BUT WHEN I ASKED HOW THEY COULD BE SURE IF THEY DID NOT KNOW WHAT WAS CAUSING THE PROBLEM THEY TOLD ME TO CALL THE MANUFACTURE AND SEE WHAT THEY SUGGESTED. I CONTACTED THE MANUFACTURE AND THEY TOLD ME THEY WOULD HELP US FIND THE PROBLEM. THREE DAYS LATER I GOT A CALL FROM THE MANUFACTURE AND THEY TOLD ME THEY HAD DONE EVERYTHING THEY KNEW TO DO AND I NEEDED TO GO AND GET MY SANTE FE AND WAIT UNTIL THE PROBLEM GOT WORSE SO THEY COULD PINPOINT WHERE THE PROBLEM WAS COMING FROM. AGAIN I VOICED MY CONCERN ABOUT MY SAFETY. THE MANUFACTURE ASSURED ME IT WAS SAFE TO DRIVE, BUT I HAVE MY DOUBTS IF NO ONE CAN FIGURE OUT WHAT IS CAUSING THE CLICKING SOUND. ON AUGUST 29 I WENT TO THE DEALERSHIP AND PICKED UP MY SANTE FE, THEY TOLD ME IF IT GOT WORSE TO BRING IT BACK IN. *NM
NHTSA ODI #10167120
58,000 miles · Aug 17, 2006
Power Train
THE CLUTCH ON MY 2003 HYUNDAI SANTA FE (58,000 MILES)WENT OUT ON THE NJ TURNPIKE AT THE START OF A WEEK LONG FAMILY VACATION. MAXON HYUNDAI IN UNION, NJ CLAIMED THAT MY DRIVING HAD BURNED THE CLUTCH OUT (I HAVE BEEN DRIVING STICK FOR 12 YEARS AND MY PREVIOUS CAR- A SATURN- HAD OVER 100,000 MILES ON IT AND THE ORIGINAL CLUTCH WHE…
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THE CLUTCH ON MY 2003 HYUNDAI SANTA FE (58,000 MILES)WENT OUT ON THE NJ TURNPIKE AT THE START OF A WEEK LONG FAMILY VACATION. MAXON HYUNDAI IN UNION, NJ CLAIMED THAT MY DRIVING HAD BURNED THE CLUTCH OUT (I HAVE BEEN DRIVING STICK FOR 12 YEARS AND MY PREVIOUS CAR- A SATURN- HAD OVER 100,000 MILES ON IT AND THE ORIGINAL CLUTCH WHEN I SOLD IT) AND WHEN THE CLUTCH WENT IT DAMAGED THE FLY WHEEL. THEY CLAIMED THAT THE FLY WHEEL, THOUGH PART OF THE POWER TRAIN SUPPOSEDLY COVERED UNDER THEIR WARRANTY, WAS NOT COVERED SINCE IT WAS MY FAULT THAT IT WAS DAMAGED. THEY FURTHER INDICATED THAT REPLACING THE CLUTCH AND PUTTING THE OLD FLY WHEEL ON WOULD JUST CAUSE ME TO BURN OUT ANOTHER CLUTCH LEADING ME TO BELIEVE THAT THE FLY WHEEL IS WHAT CAUSED THE CLUTCH TO GO IN THE FIRST PLACE. ANYWAY, I DID PAY FOR THE CLUTCH TO BE REPLACED BUT NOT THE FLYWHEEL AND THEN I TRADED IT IN ON A NEW SATURN VUE. I WAS OUTRAGED AT THE WAY I WAS TREATED BY BOTH THE DEALER AND BY HYUNDAI CORPORATE WHEN I CALLED THEM. I WOULD REALLY APPRECIATE ANY ADVICE YOU COULD GIVE ME AS I GOT A WHOLE $4,500 FOR THE VEHICLE THAT I PAID $17,000 FOR JUST 3 YEARS AGO AND THIS WAS AFTER I HAD TO PAY A REPAIR BILL OF $1600 AND PAY $500 FOR A RENTAL CAR SO THAT OUR VACATION WAS NOT RUINED. *NM
NHTSA ODI #10165756
59,920 miles · Jul 12, 2006
Engine And Engine Cooling
DT*: THE CONTACT STATED THERE HAS BEEN A CONTINUOUS HESITATION AND SURGING OF THE VEHICLE, AS WELL AS, EXTREMELY POOR GAS MILEAGE. THE VEHICLE WAS INSPECTED BY A SERVICE DEALER, THE HESITATION AND SURGE COULD NOT BE RECREATED AND NO PROBLEM WAS DIAGNOSED. WHEN INSPECTED AGAIN BY THE SAME SERVICE DEALER, A DETACHED CABLE WAS FOUN…
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DT*: THE CONTACT STATED THERE HAS BEEN A CONTINUOUS HESITATION AND SURGING OF THE VEHICLE, AS WELL AS, EXTREMELY POOR GAS MILEAGE. THE VEHICLE WAS INSPECTED BY A SERVICE DEALER, THE HESITATION AND SURGE COULD NOT BE RECREATED AND NO PROBLEM WAS DIAGNOSED. WHEN INSPECTED AGAIN BY THE SAME SERVICE DEALER, A DETACHED CABLE WAS FOUND UNDER THE VEHICLE. THERE WAS ALSO A SPRING UNDER THE ACCELERATOR PEDAL FOUND TO BE DISCONNECTED. ONCE THE ITEMS WERE REPAIRED, THE MILEAGE IMPROVED, BUT THE HESITATION AND SURGING CONTINUED. AN INDEPENDENT MECHANIC TEST DROVE THE VEHICLE AND CONFIRMED THERE WAS IN FACT A HESITATION AND A SURGING. ON THE NEXT VISIT TO THE SERVICE DEALER, A KNOCK SENSOR WAS REPLACED. THE MANUFACTURER WAS ALERTED WHO RECOMMENDED THE CONTACT TRY ANOTHER SERVICE DEALER. UPON INSPECTION BY ANOTHER SERVICE DEALER, THE KNOCK SENSOR WAS OBSERVE TO BE LOOSE AND IT WAS CRIMPED TO TIGHTEN IT. HOWEVER, THE HESITATION AND SURGING CONTINUED. THE CONSUMER STATED THE VEHICLE HAS STALLED ON SEVERAL OCCASIONS. UPDATED 08/25/06. *JB
NHTSA ODI #10162213
41,700 miles · Jun 22, 2006
Air Bags
DT*: THE CONTACT STATED WHILE MAKING A LEFT TURN AT AN INTERSECTION THE PASSENGER SIDE AIR BAG DEPLOYED. THE VEHICLE WAS TRAVELING LESS THAN 20 MPH. THE AIR BAG LIGHT ILLUMINATED WHEN THE AIR BAG DEPLOYED. THE VEHICLE WAS TAKEN TO THE DEALER HOWEVER THE DEALER HAS NOT INSPECTED THE VEHICLE PICTURES HAVE BEEN SENT TO THE MANUFAC…
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DT*: THE CONTACT STATED WHILE MAKING A LEFT TURN AT AN INTERSECTION THE PASSENGER SIDE AIR BAG DEPLOYED. THE VEHICLE WAS TRAVELING LESS THAN 20 MPH. THE AIR BAG LIGHT ILLUMINATED WHEN THE AIR BAG DEPLOYED. THE VEHICLE WAS TAKEN TO THE DEALER HOWEVER THE DEALER HAS NOT INSPECTED THE VEHICLE PICTURES HAVE BEEN SENT TO THE MANUFACTURER. NO POLICE REPORT WAS FILED.
NHTSA ODI #10160430
17,000 miles · Jun 16, 2006
Engine And Engine CoolingSuspensionVisibility
DT*: THE CONTACT STATED THE ENGINE FAILED WITHOUT WARNING. THIS OCCURRED WHILE DRIVING AT VARIOUS SPEEDS AND WHILE AT A STOP. UPON INSPECTION OF THE VEHICLE IT WAS NOTICED THE UNDERCARRIAGE HAD CORROSION, THE WINDSHIELD WAS ETCHED ON THE PASSENGER SIDE ABOVE THE WINDSHIELD WIPER, AND THE VEHICLE VIBRATED. THE DEALERSHIP WAS U…
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DT*: THE CONTACT STATED THE ENGINE FAILED WITHOUT WARNING. THIS OCCURRED WHILE DRIVING AT VARIOUS SPEEDS AND WHILE AT A STOP. UPON INSPECTION OF THE VEHICLE IT WAS NOTICED THE UNDERCARRIAGE HAD CORROSION, THE WINDSHIELD WAS ETCHED ON THE PASSENGER SIDE ABOVE THE WINDSHIELD WIPER, AND THE VEHICLE VIBRATED. THE DEALERSHIP WAS UNABLE TO DUPLICATE THE PROBLEM. THE MANUFACTURER HAS NOT BEEN ALERTED.
NHTSA ODI #10160017
40,789 miles · Jun 8, 2006
Power Train
I OWN A 2003 HYUNDAI SANTA FE. IT BROKE DOWN ON APRIL 29TH, 2006. MY CAR WAS BROUGHT TO FUCILLO HYUNDAI IN SCHENECTADY, NEW YORK. MY CAR IMPROPERLY DIAGNOSED HERE AS HAVING A WORN CLUTCH. WHEN I DECLINED TO HAVE MY CAR FIXED AT THIS LOCATION AND TOOK IT TO OPITZ TRANSMISSION, IT WAS DISCOVERED THAT THE FLYWHEEL WAS BROKEN AS…
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I OWN A 2003 HYUNDAI SANTA FE. IT BROKE DOWN ON APRIL 29TH, 2006. MY CAR WAS BROUGHT TO FUCILLO HYUNDAI IN SCHENECTADY, NEW YORK. MY CAR IMPROPERLY DIAGNOSED HERE AS HAVING A WORN CLUTCH. WHEN I DECLINED TO HAVE MY CAR FIXED AT THIS LOCATION AND TOOK IT TO OPITZ TRANSMISSION, IT WAS DISCOVERED THAT THE FLYWHEEL WAS BROKEN AS WELL. I CONTACTED FUCCILLO, WHO DECLINED TO HAVE THE FLYWHEEL FIXED UNDER THE WARRANTY AGREEMENT THAT CAME WITH THE PURCHASE OF THE CAR. THIS WARRANTY AGREEMENT DOES NOT STATE THAT THE FLYWHEEL IS NOT COVERED. I ALSO CONTACTED HYUNDAI MOTOR AMERICA AND SPOKE WITH TWO DIFFERENT PEOPLE. ONE TOLD ME THE PART WAS COVERED UNDER WARRANTY AND SHOULD BE FIXED, ANOTHER TOLD ME THE PART WOULD NOT BE COVERED. THE COST OF THE FLYWHEEL WAS $1276 PLUS TAX AND COULD ONLY BE ORDERED THROUGH A HYUNDAI DEALERSHIP. I HAD MY CAR FIXED BY OPITZ TRANSMISSION IN SCHENECTADY, NY. OPITZ TRANSMISSION AGREES THAT THE FLYWHEEL WAS POORLY MADE AND SHOULD HAVE BEEN COVERED UNDER THE WARRANTY. I HAVE CONTACTED THE ATTORNEY GENERAL'S OFFICE, THEY FORWARDED MY LETTER AND INFORMATION TO THE NYS MOTOR VEHICLE SAFETY DIVISION, WHO IN TURN TOLD ME TO CONTACT THIS WEB SITE. I HAVE LETTERS, RECEIPTS, AND INFORMATION CONCERNING THIS MATTER THAT I WOULD LIKE TO FORWARD TO SOMEONE IN THIS DIVISION. *JB
NHTSA ODI #10159305
Official recalls
4Jul 18, 2014
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Consequence & remedy
Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
Apr 16, 2009
HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.
Consequence & remedy
Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Mar 16, 2004
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.
Consequence & remedy
Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Dec 18, 2003
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA08023 · Rear Trailing Arm Corrosion Failure
Opened Oct 28, 2008 · Closed Apr 17, 2009
Status: closed (inferred from source dates) · Suspension; Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Additional source detail variants (2)
Suspension
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.