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2003 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

About this comparison →

When problems were reported

Mileage at the reported incident

245 reports with mileage · 63 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports5 fire reports17 injury reports

What owners actually said

308 reports
Mileage unknown · Jul 18, 2007
Suspension

I HAVE HAD A SQUEAKING NOISE IN THE TIRES FOR SEVERAL MONTHS. I CONTINUED TO TAKE IT TO HYUNDAI AND THEY TOLD ME THAT THE TIRE NEEDED TO BE REPLACED AND CHARGED ME. THE SQUEAKING NOISE WAS STILL ON THE DRIVER'S SIDE, SO I TOOK IT BACK AND THEY REPLACED 2 WHEEL BEARINGS, ONE IN THE FRONT AND ONE IN THE BACK. MOST PEOPLE KNO…

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I HAVE HAD A SQUEAKING NOISE IN THE TIRES FOR SEVERAL MONTHS. I CONTINUED TO TAKE IT TO HYUNDAI AND THEY TOLD ME THAT THE TIRE NEEDED TO BE REPLACED AND CHARGED ME. THE SQUEAKING NOISE WAS STILL ON THE DRIVER'S SIDE, SO I TOOK IT BACK AND THEY REPLACED 2 WHEEL BEARINGS, ONE IN THE FRONT AND ONE IN THE BACK. MOST PEOPLE KNOW THAT ONCE CHANGING ONE YOU COULD CHANGE ALL THE OTHER ON THE SAME SIDE . THEY REFUSED. I HEARD A SQUEAKING NOISE NOW MORE THAN EVER, AND THEY CLAIMED THEY COULD NOT HEAR IT. THE LONGER YOU DRIVE THE VEHICLE THE LOUDER IT GOT. THIS WAS REALLY COSTING ME MY TIME , AND HYUNDAI DEALERS DID NOT CARE ABOUT A NOISE WAS GETTING LOUDER. THEY WILL NOT EVEN GO OVER MY VEHICLE ANYMORE WHEN I BROUGHT IT IN. THEY JUST STATED WELL WE DID NOT KNOW WHAT IT WAS. . I HAVE TAKE THE VEHICLE TO TWO DIFFERENT DEALERS, AND NEITHER ONE OF THEM TOOK THE TIME. ALL THEY WANTED WAS MORE MONEY FOR STUFF THAT DID NOT NEED TO BE REPLACED.*AK

NHTSA ODI #10196685

48,014 miles · Jul 7, 2007
Wheels

WE TOOK THE R 2003 HYUNDAI SANAT FE IN FOR AN OIL CHANGE AND 45,000 MILE SERVICE. AT THE 45,000 MILE SERVICE OUR TIRES WERE ROTATED. WE NOTICED AFTER THIS SERVICE THAT THE RIGHT WHEEL WAS MAKING A NOISE. THE NOISE DID NOT OCCUR CONSISTENTLY. MY HUSBAND WAS DRIVING THE CAR WITH OUR TWO CHILDREN INSIDE AND HAD JUST PULLED INTO…

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WE TOOK THE R 2003 HYUNDAI SANAT FE IN FOR AN OIL CHANGE AND 45,000 MILE SERVICE. AT THE 45,000 MILE SERVICE OUR TIRES WERE ROTATED. WE NOTICED AFTER THIS SERVICE THAT THE RIGHT WHEEL WAS MAKING A NOISE. THE NOISE DID NOT OCCUR CONSISTENTLY. MY HUSBAND WAS DRIVING THE CAR WITH OUR TWO CHILDREN INSIDE AND HAD JUST PULLED INTO A PARKING LOT WHEN THE RIGHT FRONT WHEEL FEEL OFF. ALL OF THE LUGS WERE COMPLETELY SHEARED OFF. WE COULD RECOVER 3 OF THEM. DAMAGE OCCURRED TO THE UNDER CARRIAGE AS WELL AS THE BODY OF THE CAR. WE WERE EXTREMELY LUCKY THAT THEY WERE TRAVELING AT A LOW RATE OF SPEED. THEY COULD HAVE BEEN EASILY KILLED IF THE WHEEL FELL OF WHILE DRIVING ON ONE OF OUR LOCAL EXPRESSWAYS. OUR DEALERSHIP THAT WE PURCHASED THE CAR AND HAVE IT SERVICED AT WON'T TAKE ANY RESPONSIBILITY AND STATES THAT ANY EXTENDED WARRANTIES THAT WE PURCHASED WILL NOT COVER THE DAMAGE OR REPAIRS. WE HAVE INVOLVED OUR INSURANCE AGENCY. ONCE THE CAR IS REPAIRED I FEAR THAT THIS COULD HAPPEN WITH ANY OF THE OTHER THREE TIRES.*AK

NHTSA ODI #10195536

Mileage unknown · Jul 7, 2007
Electrical System

I OWN A 2003 HYUNDAI SANTA FE AND HAVE EXPERIENCED MULTIPLE INSTANCES WHERE THE ENGINE STALLS WHILE I AM DRIVING, BUT WILL COME BACK ON AFTER A SHORT PERIOD OF TIME. WE HAVE RETURNED THE CAR TO THE DEALER THREE TIMES AND THEY SAID THEY COULD NOT FIND NOTHING WRONG, AND WOULD HAVE TO SEE THE INCIDENT IN THE PROCESS OF HAPPENI…

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I OWN A 2003 HYUNDAI SANTA FE AND HAVE EXPERIENCED MULTIPLE INSTANCES WHERE THE ENGINE STALLS WHILE I AM DRIVING, BUT WILL COME BACK ON AFTER A SHORT PERIOD OF TIME. WE HAVE RETURNED THE CAR TO THE DEALER THREE TIMES AND THEY SAID THEY COULD NOT FIND NOTHING WRONG, AND WOULD HAVE TO SEE THE INCIDENT IN THE PROCESS OF HAPPENING BEFORE THEY COULD MAKE A DEFINITE DIAGNOSIS. TODAY WHILE DRIVING TO WORK MY HUSBAND HEARD ON THE RADIO THAT CHRYSLER AND JEEP VEHICLES WERE JUST RECALLED FOR THIS SAME PROBLEM! I REALLY WOULD APPRECIATE ANY HELP IN GETTING MY HYUNDAI DEALER TO SEE THAT THIS SAME PROBLEM IS HAPPENING TO MY VEHICLE. *AK

NHTSA ODI #10195530

80,000 miles · May 23, 2007
Seat Belts

I HAVE A 2003 SANTA FE THAT HAS EXCEEDED ITS WARRANTY. MY 10 YEAR OLD DAUGHTER WAS BUCKLING HER SAFETY BELT AND THE WHOLE SAFETY BELT CAME OUT WITH THE BOLT. HYUNDAI SAID THAT ITS NOT COVERED UNDER WARRANTY EVEN IF THIS WAS A SAFETY ISSUE. IM CONCERNED ALSO ABOUT THE OTHER SAFETY BELTS AND WERE MY THREE CHILDREN GOING TO BE SA…

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I HAVE A 2003 SANTA FE THAT HAS EXCEEDED ITS WARRANTY. MY 10 YEAR OLD DAUGHTER WAS BUCKLING HER SAFETY BELT AND THE WHOLE SAFETY BELT CAME OUT WITH THE BOLT. HYUNDAI SAID THAT ITS NOT COVERED UNDER WARRANTY EVEN IF THIS WAS A SAFETY ISSUE. IM CONCERNED ALSO ABOUT THE OTHER SAFETY BELTS AND WERE MY THREE CHILDREN GOING TO BE SAFE. THEY TOLD ME I HAVE TO PAY IF I WANT THIS SAFETY PROBLEM REPAIRED.*AK

NHTSA ODI #10191562

67,000 miles · May 22, 2007
Visibility

TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING 70 MPH, THE REAR FIXED WINDOW ON THE LEFT QUARTER PANEL BLEW OUT. THE LOCAL AUTHORIZED DEALER AND THE MANUFACTURER BOTH STATED THAT THE VEHICLE WAS OUT OF WARRANTY AND NOTHING COULD BE DONE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 67,000.

NHTSA ODI #10191413

58,888 miles · Apr 12, 2007
Visibility

WINDSHIELD WIPERS BOLTS HAVE LOOSENED 5 TIMES SINCE 2003. THE LATEST WAS ON 4/12/07. THE TIME BEFORE WAS 0 ON 1/28/07. FOUR OUT OF THE FIVE EVENTS HAPPENED DURING RAIN AND SNOW EVENTS ON I- 95 DRIVING AT 65 MPH. ONE SECOND YOU CAN SEE, THE NEXT YOU CANNOT. I FOR ONE HAVE NEVER SEEN BOLTS HOLDING WINDSHIELD WIPER ARMS ONTO T…

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WINDSHIELD WIPERS BOLTS HAVE LOOSENED 5 TIMES SINCE 2003. THE LATEST WAS ON 4/12/07. THE TIME BEFORE WAS 0 ON 1/28/07. FOUR OUT OF THE FIVE EVENTS HAPPENED DURING RAIN AND SNOW EVENTS ON I- 95 DRIVING AT 65 MPH. ONE SECOND YOU CAN SEE, THE NEXT YOU CANNOT. I FOR ONE HAVE NEVER SEEN BOLTS HOLDING WINDSHIELD WIPER ARMS ONTO THE VEHICLE IN THE FIRST PLACE. OBVIOUSLY FOR GOOD REASON. SOMETHING NEEDS TO BE DONE TO CORRECT THIS SITUATION. *AK

NHTSA ODI #10187644

19,999 miles · Feb 23, 2007
Electrical SystemCrashFire

TL*- THE CONTACT STATED THAT 2 YEARS AGO HE STARTED HAVING STALLING PROBLEMS WITH THE 2003 HYUNDAI SANTA FE .S WHILE DRIVING AT 55 MPH OR ABOUT 15-25 MPH THE VEHICLE WILL STALL. HE STATED THAT THE DEALERSHIP HAD THE VEHICLE ON NUMEROUS OCCASIONS, AND THEY COULD NOT FIND ANYTHING WRONG WITH THE VEHICLE. THE DEALERSHIP IN…

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TL*- THE CONTACT STATED THAT 2 YEARS AGO HE STARTED HAVING STALLING PROBLEMS WITH THE 2003 HYUNDAI SANTA FE .S WHILE DRIVING AT 55 MPH OR ABOUT 15-25 MPH THE VEHICLE WILL STALL. HE STATED THAT THE DEALERSHIP HAD THE VEHICLE ON NUMEROUS OCCASIONS, AND THEY COULD NOT FIND ANYTHING WRONG WITH THE VEHICLE. THE DEALERSHIP INFORMED HIM THAT UNLESS THE CHECK ENGINE LIGHT TURNED ONTHEY WOULD NOT BE ABLE TO DO DIAGNOSTIC TESTING TO SEE WHAT COULD BE WRONG WITH THE VEHICLE. THE DEALERSHIP INFORMED HIM THAT HE MAY HAVE TO TAKE THE VEHICLE BACK TO THE DEALERSHIP WHERE HE PURCHASED IT. THE CONTACT FILED A COMPLAINT WITH THE MANUFACTURER AND WAS GIVEN A CASE#, WILL SUBMIT WITH THE HARD COPY. ALSO, HE HAS CONTACTED THE BBB AND FILED A COMPLAINT. THE USUAL DRIVER WAS TOO AFRAID TO DRIVE THE VEHICLE NOW BECAUSE OF THE STALLING PROBLEMS. HE STATED THAT WHEN THE VEHICLE LOST POWER EVERYTHING IN THE VEHICLE SHUT DOWN AND THE STEERING LOCKED. THE FAILURE MILEAGE WAS 19999, AND THE CURRENT WAS 61480. THE VEHICLE STALLED 101 TIMES AZS OF 02/23/2007. *AK

NHTSA ODI #10183323

67,598 miles · Jan 25, 2007
Air BagsInjury

I WAS ON MY WAY HOME FROM WORK 1/21/2007 @07 :40 AM DOWN I 75 SOUTH @70-75 MPH WITH NO TRAFFIC ON THE ROAD NO ITEMS IN THE ROAD AND MY DRIVERS SIDE AIRBAG WENT OFF. I WAS DRIVING IN THE SLOW LANE AND KEPT MY HANDS ON THE WHEEL AND PULLED OVER TO THE SIDE. THE AIRBAG HIT MY ARM. I HAVE A LEFT UPPER ARM CONTUSION AND LEFT NECK/SH…

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I WAS ON MY WAY HOME FROM WORK 1/21/2007 @07 :40 AM DOWN I 75 SOUTH @70-75 MPH WITH NO TRAFFIC ON THE ROAD NO ITEMS IN THE ROAD AND MY DRIVERS SIDE AIRBAG WENT OFF. I WAS DRIVING IN THE SLOW LANE AND KEPT MY HANDS ON THE WHEEL AND PULLED OVER TO THE SIDE. THE AIRBAG HIT MY ARM. I HAVE A LEFT UPPER ARM CONTUSION AND LEFT NECK/SHOULDER SPRAIN PER MY DOCTOR . NOTHING HIT MY CAR. THE NEXT DAY MY CAR WAS TOWED TO THE DEALER IN ANN ARBOR AUTOMOTIVE . WHEN THE MAN PUT MY CAR ON THE TOW TRUCK HE NOTICED A DENT UNDER THE CAR AT THE GAS TANK. THAT DID NOT HAPPEN ON 1/21/07 I DID NOT HEAR OR SEE ANYTHING. THAT SHOULD NOT SET A SIDE AIRBAG OFF. THE DEALER STATEMENT IS THAT WHAT CAUSED IT. WHICH THEY ARE FULL OF IT. THE TOLD ME IT IS GOING TO COST $5500.00 TO FIX. I CONTACTED HYUNDAI CONSUMER AFFAIRS AND AWAITING TO HEAR BACK FROM THEM. THIS IS VERY UNSAFE AND THIS CAR SHOULD NOT BE ALLOWED ON THE ROAD IF AIRBAGS DEPLOY FROM A ROCK ECT HITTING UNDER THE CAR. I FIND IT HEARD TO BELIEVE THAT THEY ARE THAT SENSITIVE. *JB

NHTSA ODI #10180767

34,518 miles · Dec 27, 2006
Service Brakes, Hydraulic

TL* - WHILE DRIVING, THE VEHICLE WOULD NOT STOP WHEN THE BRAKES WERE APPLIED, THE BRAKE PEDAL WENT DIRECTLY TO THE FLOOR, CAUSING THE CONTACT TO TURN THE POWER OFF IN ORDER FOR THE VEHICLE TO STOP. THE CONTACT STATED THAT ONCE HE TURNED OFF THE VEHICLE AND TURNED IT BACK ON THE BRAKES WORKED FINE. HE STATED THAT AT THE TIME…

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TL* - WHILE DRIVING, THE VEHICLE WOULD NOT STOP WHEN THE BRAKES WERE APPLIED, THE BRAKE PEDAL WENT DIRECTLY TO THE FLOOR, CAUSING THE CONTACT TO TURN THE POWER OFF IN ORDER FOR THE VEHICLE TO STOP. THE CONTACT STATED THAT ONCE HE TURNED OFF THE VEHICLE AND TURNED IT BACK ON THE BRAKES WORKED FINE. HE STATED THAT AT THE TIME OF THE INCIDENT HE FELT A VIBRATION AND HEARD A LOUD CLICKING SOUND. VEHICLE WAS CURRENTLY AT THE DEALERSHIP. *AK UPDATED 2/9/2007 - THE VEHICLE WAS TAKEN TO THE DEALER BUT THEY WERE NOT ABLE TO DUPLICATE THE PROBLEM . *NM

NHTSA ODI #10177105

47,896 miles · Dec 21, 2006
Power TrainVehicle Speed Control

AT APPROXIMATELY 47,000 MILES, CHECK ENGINE LIGHT CAME ON. IN ADDITION, VEHICLE EXPERIENCED A SUDDEN OCCASIONAL JUMP IN IDLE TO 3000 RPM+ WHILE IN PARK AND DRIVE AFTER THREE MINUTES OR SO OF OPERATION. WHILE IN DRIVE, VEHICLE LUNGES DANGEROUSLY FORWARD. WHEN THIS OCCURS, IGNITION IS TURNED OFF, AND RESTART TAKES SEVERAL ATTEMPT…

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AT APPROXIMATELY 47,000 MILES, CHECK ENGINE LIGHT CAME ON. IN ADDITION, VEHICLE EXPERIENCED A SUDDEN OCCASIONAL JUMP IN IDLE TO 3000 RPM+ WHILE IN PARK AND DRIVE AFTER THREE MINUTES OR SO OF OPERATION. WHILE IN DRIVE, VEHICLE LUNGES DANGEROUSLY FORWARD. WHEN THIS OCCURS, IGNITION IS TURNED OFF, AND RESTART TAKES SEVERAL ATTEMPTS. AFTER RESTARTING, THE VEHICLE WILL SPUTTER AND REFUSE TO ACCELERATE NORMALLY FOR 30-60 SECONDS. VEHICLE ALSO STALLS OCCASIONALLY AFTER 3 MINUTES OR SO OF USE WHEN ACCELERATING FROM A FULL STOP. VEHICLE WAS BROUGHT TO NAPELTON HYUNDAI, WEST PALM BEACH, FL ON NOV 30. CRANKSHAFT POSITION SENSOR AND CAMSHAFT SENSOR WERE REPLACED. BEFORE LEAVING DEALERSHIP WITH SERVICE MANAGER PRESENT AND AUTOMATIC TRANSMISSION IN PARK, VEHICLE IDLE SUDDENLY SPIKED TO 4,200 RPM. I WAS TOLD DEALER WAS CLOSED, AND TO DRIVE IT HOME. ON DECEMBER 5, VEHICLE AGAIN STALLED AGAIN IN TRAFFIC AT INTERSECTION ALMOST CAUSING A COLLISION. AFTER RESTARTING, IT REFUSED TO ACCELERATE NORMALLY FOR 30-60 SECONDS. VEHICLE WAS TOWED TO BACK TO NAPELTON HYUNDAI BECAUSE BOTH THE STALLING AND SUDDEN ACCELERATION ARE SERIOUS CONCERNS THAT MAKE THIS SANTA FE UNSAFE TO OPERATE. THE SERVICE MANAGER AGREED FULLY THAT THE VEHICLE WAS UNSAFE TO DRIVE. ON DEC 20 I WAS ADVISED THAT THE VEHICLE WAS NOT REPAIRED BECAUSE ATTEMPTS TO DUPLICATE THE PROBLEMS WERE UNSUCCESSFUL. I WAS TOLD TO PICK IT UP AND DRIVE IT. I REFUSED TO DO SO. NAPELTON HAD OVER 20 DAYS TO DETECT AND CORRECT THESE MAJOR SAFETY ISSUES, AND I WILL NOT DRIVE HYUNDAI'S FAILURE INTO AN ACCIDENT. A REVIEW OF NHTSA DEFECTS REPORTED FOR THIS SANTA FE FOR 2003-2005 MODEL YEARS REVEALS OVER 40 SIMILAR INCIDENTS, SOME INVOLVING COLLISION AND INJURY. THESE ARE CATEGORIZED UNDER SEVERAL DIFFERENT COMPONENTS INCLUDING VEHICLE SPEED CONTROL, ELECTRICAL SYSTEM, VEHICLE SPEED CONTROL: ACCELERATOR PEDAL, OTHER, POWER TRAIN: AUTOMATIC TRANSMISSION, AND EQUIPMENT. PERHAPS THE SANTA FE'S CAN BE RECALLED BEFORE DEATHS RESULT. *NM

NHTSA ODI #10176719

Official recalls

4

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

09V123000 · Suspension:rear

Apr 16, 2009

HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.

Consequence & remedy

Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08023 · Rear Trailing Arm Corrosion Failure

Opened Oct 28, 2008 · Closed Apr 17, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Additional source detail variants (2)

Suspension

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.