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2003 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

245 reports with mileage · 63 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports5 fire reports17 injury reports

Visibility complaints

17 reports
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150,000 miles · Mar 31, 2015
Electrical SystemStructureVisibility

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING AT 55 MPH AND ATTEMPTING TO ROLL UP THE FRONT DRIVER SIDE WINDOW, THE WINDOW FAILED TO ROLL UP AND CURVED. THE CONTACT HEARD A GRINDING NOISE FROM THE WINDOW. IN ADDITION, THE DOOR OPENED INDEPENDENTLY AND THE CONTACT WAS UNABLE TO CLOSE THE DOOR. THE CONTACT HAD TO HOL…

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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING AT 55 MPH AND ATTEMPTING TO ROLL UP THE FRONT DRIVER SIDE WINDOW, THE WINDOW FAILED TO ROLL UP AND CURVED. THE CONTACT HEARD A GRINDING NOISE FROM THE WINDOW. IN ADDITION, THE DOOR OPENED INDEPENDENTLY AND THE CONTACT WAS UNABLE TO CLOSE THE DOOR. THE CONTACT HAD TO HOLD ONTO THE DOOR FROM THE OUTSIDE IN ORDER TO KEEP THE DOOR CLOSED. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE ACTUATOR IN THE DOOR NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 150,000.

NHTSA ODI #10702808

70,000 miles · Jul 7, 2011
Visibility

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THE VISOR ON THE VEHICLE BROKE FROM THE ARM AND FELL DOWN. THE CONTACT SPOKE TO THE MANUFACTURER AND WAS TOLD THAT THE VISOR WAS NOT CONSIDERED A SAFETY ISSUE. THE FAILURE AND CURRENT MILEAGE WAS 70,000.

NHTSA ODI #10410912

70,000 miles · Sep 27, 2010
Visibility

DRIVER SIDE SUN VISOR IS DEFECTIVE. WITHIN A FEW MONTHS OF PURCHASE THE SUN VISOR WOULD NOT STAY UP IN THE UNUSED POSITION. FOR SEVERAL YEARS I HELD IT IN PLACE WITH VELCRO. IT WAS DIFFICULT TO SWING IT OVER TO COVER THE SIDE WINDOW. RECENTLY THE ENTIRE PLASTIC CONNECTOR BROKE AND THE SUN VISOR DANGLED FROM THE ELECTRICAL CONNEC…

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DRIVER SIDE SUN VISOR IS DEFECTIVE. WITHIN A FEW MONTHS OF PURCHASE THE SUN VISOR WOULD NOT STAY UP IN THE UNUSED POSITION. FOR SEVERAL YEARS I HELD IT IN PLACE WITH VELCRO. IT WAS DIFFICULT TO SWING IT OVER TO COVER THE SIDE WINDOW. RECENTLY THE ENTIRE PLASTIC CONNECTOR BROKE AND THE SUN VISOR DANGLED FROM THE ELECTRICAL CONNECTION IN FRONT OF THE DRIVER.THIS OCCURRED WHILE WE WERE DRIVING ON THE FREEWAY. WE USED VELCRO AND DUCT TAPE IN AN ATTEMPT TO KEEP THE SUN VISOR FROM DANGLING. IT WAS NOT USABLE. WE HAVE NOW DISCONNECTED THE SUN VISOR FROM THE ELECTRICAL SOURCE AND REMOVED IT COMPLETELY. IT WAS A SERIOUS SAFETY ISSUE DANGLING IN FRONT OF THE DRIVE. IT IS STILL A SAFETY ISSUE BECAUSE I DO NOT A MEANS TO BLOCK THE SUN FROM THE DRIVER. I NOTICED ON THE INTERNET THAT A NUMBER OF OTHER OWNERS HAVE COMPLAINED ABOUT THIS SAME HYUNDAI DEFECT. *TR

NHTSA ODI #10357889

125,000 miles · Nov 10, 2009
Visibility

ABOUT A YEAR AGO, MY PASSENGER SIDE WINDOWS WOULD ONLY WORK OCCASIONALLY. THEN, THE BACK WINDOWS FOLLOWED SUIT. THEN, THEY ALL STOPPED WORKING COMPLETELY EXCEPT THE DRIVER'S SIDE CONTROL WOULD STILL WORK.. THEN IT COMPLETELY SHUT DOWN. NOTHING WORKED AT ALL. MY HUSBAND CHANGED THE WHOLE DRIVER'S SIDE CONTROL PANEL AND THAT …

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ABOUT A YEAR AGO, MY PASSENGER SIDE WINDOWS WOULD ONLY WORK OCCASIONALLY. THEN, THE BACK WINDOWS FOLLOWED SUIT. THEN, THEY ALL STOPPED WORKING COMPLETELY EXCEPT THE DRIVER'S SIDE CONTROL WOULD STILL WORK.. THEN IT COMPLETELY SHUT DOWN. NOTHING WORKED AT ALL. MY HUSBAND CHANGED THE WHOLE DRIVER'S SIDE CONTROL PANEL AND THAT FIXED THE PROBLEM FOR ABOUT 6 MONTHS. NOW, THE PASSENGER SIDE WINDOW IS WORKING ONLY WHEN IT WANTS TO AGAIN. *TR

NHTSA ODI #10291680

67,000 miles · May 22, 2007
Visibility

TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING 70 MPH, THE REAR FIXED WINDOW ON THE LEFT QUARTER PANEL BLEW OUT. THE LOCAL AUTHORIZED DEALER AND THE MANUFACTURER BOTH STATED THAT THE VEHICLE WAS OUT OF WARRANTY AND NOTHING COULD BE DONE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 67,000.

NHTSA ODI #10191413

58,888 miles · Apr 12, 2007
Visibility

WINDSHIELD WIPERS BOLTS HAVE LOOSENED 5 TIMES SINCE 2003. THE LATEST WAS ON 4/12/07. THE TIME BEFORE WAS 0 ON 1/28/07. FOUR OUT OF THE FIVE EVENTS HAPPENED DURING RAIN AND SNOW EVENTS ON I- 95 DRIVING AT 65 MPH. ONE SECOND YOU CAN SEE, THE NEXT YOU CANNOT. I FOR ONE HAVE NEVER SEEN BOLTS HOLDING WINDSHIELD WIPER ARMS ONTO T…

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WINDSHIELD WIPERS BOLTS HAVE LOOSENED 5 TIMES SINCE 2003. THE LATEST WAS ON 4/12/07. THE TIME BEFORE WAS 0 ON 1/28/07. FOUR OUT OF THE FIVE EVENTS HAPPENED DURING RAIN AND SNOW EVENTS ON I- 95 DRIVING AT 65 MPH. ONE SECOND YOU CAN SEE, THE NEXT YOU CANNOT. I FOR ONE HAVE NEVER SEEN BOLTS HOLDING WINDSHIELD WIPER ARMS ONTO THE VEHICLE IN THE FIRST PLACE. OBVIOUSLY FOR GOOD REASON. SOMETHING NEEDS TO BE DONE TO CORRECT THIS SITUATION. *AK

NHTSA ODI #10187644

17,000 miles · Jun 16, 2006
Engine And Engine CoolingSuspensionVisibility

DT*: THE CONTACT STATED THE ENGINE FAILED WITHOUT WARNING. THIS OCCURRED WHILE DRIVING AT VARIOUS SPEEDS AND WHILE AT A STOP. UPON INSPECTION OF THE VEHICLE IT WAS NOTICED THE UNDERCARRIAGE HAD CORROSION, THE WINDSHIELD WAS ETCHED ON THE PASSENGER SIDE ABOVE THE WINDSHIELD WIPER, AND THE VEHICLE VIBRATED. THE DEALERSHIP WAS U…

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DT*: THE CONTACT STATED THE ENGINE FAILED WITHOUT WARNING. THIS OCCURRED WHILE DRIVING AT VARIOUS SPEEDS AND WHILE AT A STOP. UPON INSPECTION OF THE VEHICLE IT WAS NOTICED THE UNDERCARRIAGE HAD CORROSION, THE WINDSHIELD WAS ETCHED ON THE PASSENGER SIDE ABOVE THE WINDSHIELD WIPER, AND THE VEHICLE VIBRATED. THE DEALERSHIP WAS UNABLE TO DUPLICATE THE PROBLEM. THE MANUFACTURER HAS NOT BEEN ALERTED.

NHTSA ODI #10160017

19,000 miles · Apr 17, 2004
Power TrainService Brakes, AirVisibility

A CRACK IN THE WINDSHIELD APPEARED ONE DAY. NOTHING HAD HIT THE WINDSHIELD. IT IS A SMALL ARC ON THE DRIVERS SIDE ABOUT 3" FROM THE BOTTOM OF THE WINDSHIELD. WHEN I BROUGHT IT TO THE DEALERSHIP THEY SAID THAT SOMETHING HIT IT AND THE HEAT INSIDE THE CAR CAUSED IT TO CRACK. THE PLACE WHERE THEY SAID SOMETHING HIT THE WINDSHIELD O…

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A CRACK IN THE WINDSHIELD APPEARED ONE DAY. NOTHING HAD HIT THE WINDSHIELD. IT IS A SMALL ARC ON THE DRIVERS SIDE ABOUT 3" FROM THE BOTTOM OF THE WINDSHIELD. WHEN I BROUGHT IT TO THE DEALERSHIP THEY SAID THAT SOMETHING HIT IT AND THE HEAT INSIDE THE CAR CAUSED IT TO CRACK. THE PLACE WHERE THEY SAID SOMETHING HIT THE WINDSHIELD ONLY THE POINT OF A PIN COULD FIT IN. I KNOW NOTHING HIT IT. ONE A FEW OCCASIONS I HAVE NOTICED A GRINDING SOUND COMING FROM THE TRANSMISSION. I ALSO HAVE HAD THE ABS ENGAGE WHEN THE BREAKS WERE NOT BEING APPLIED AND THE ROAD SURFACE DRY. THERE WASN'T A REASON FOR THEM TO ENGAGE.*AK

NHTSA ODI #10066386

Mileage unknown · Apr 14, 2004
Visibility

VEHICLE WAS PARKED AND WITHOUT WARNING THE SUN ROOF EXPLODED. CONSUMER DROVE THE VEHICLE TO DEALER FOR INSPECTION, AND MECHANIC INFORMED CONSUMER THAT A REPRESENTATIVE WOULD COME FOR AN INSPECTION. *AK

NHTSA ODI #10067175

10,000 miles · Apr 10, 2004
Visibility

WINDOE WIPER BOLT BECOMES LOOSE ON MY 2003 HYUNDAI SANTA FE

NHTSA ODI #10065884

Official recalls

4

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

09V123000 · Suspension:rear

Apr 16, 2009

HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.

Consequence & remedy

Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08023 · Rear Trailing Arm Corrosion Failure

Opened Oct 28, 2008 · Closed Apr 17, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Additional source detail variants (2)

Suspension

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.