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2003 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

About this comparison →

When problems were reported

Mileage at the reported incident

245 reports with mileage · 63 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports5 fire reports17 injury reports

What owners actually said

308 reports
28,382 miles · Sep 7, 2005
Service Brakes, HydraulicCrash

CHECK ENGINE LIGHT WAS DISPLAYED. WHILE DRIVING AT A LOW SPEED TOWARD A RED TRAFFIC LIGHT, I APPLIED THE BRAKES WITH NO RESULTS. THE PEDAL WENT ALL THE WAY TO THE FLOOR. RELEASED, RE-APPLIED - STILL NO BRAKES. THIS FAILURE RESULTED IN THE CAR CRASHING INTO THE VEHICLE AHEAD OF IT THAT WAS WAITING AT THE RED STOP LIGHT. BROUGHT T…

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CHECK ENGINE LIGHT WAS DISPLAYED. WHILE DRIVING AT A LOW SPEED TOWARD A RED TRAFFIC LIGHT, I APPLIED THE BRAKES WITH NO RESULTS. THE PEDAL WENT ALL THE WAY TO THE FLOOR. RELEASED, RE-APPLIED - STILL NO BRAKES. THIS FAILURE RESULTED IN THE CAR CRASHING INTO THE VEHICLE AHEAD OF IT THAT WAS WAITING AT THE RED STOP LIGHT. BROUGHT THE VEHICLE INTO THE DEALER. THEY COULD NOT FIND ANY PROBLEMS. I WAS CHARGED .5 LABOR HOURS ($46.50) AND SENT ON MY WAY WITH NO RESOLUTION OR EXPLANATION OF WHAT CAUSED THE LOSS OF BRAKES AND RESULTING ACCIDENT. ON THIS SAME SERVICE DAY, AFTER CONSULTING WITH HYUNDAI CONSUMER AFFAIRS, I BROUGHT THE VEHICLE TO A 2ND HYUNDAI DEALER FOR A SECOND OPINION/INSPECTION. I WAS CHARGED ANOTHER $19.95 BUT AGAIN, SERVICE COULD NOT IDENTIFY A PROBLEM. AFTER FURTHER RESEARCH INTO THE HISTORY OF SERVICE ON THIS NEW VEHICLE, I CONFIRMED THAT IT WAS SERVICED IN APRIL 2004 AS A RESULT OF A RECALL NOTICE I RECEIVED (RECALL NO. 065 - ABS REPROGRAMMING). ALTHOUGH THE SERVICE TICKET INDICATED THE CORRECTION INCLUDED "PERFORMING RECALL #065. HECU REPROGRAMMING", THE SUMMARY AND DESCRIPTION OF CONSEQUENCE LISTED IN YOUR NHTSA CAMPAIGN ID NUMBER 04V131000 IS EXACTLY WHAT HAPPENED ON THE DATE OF MY ACCIDENT. THE DAY OF THE ACCIDENT, I HAD MY VEHICLE THROUGH A CAR WASH. NEITHER HYUNDAI DEALER QUESTIONED WHETHER THE BRAKE PAD MAY HAVE BEEN WET AND/OR ACKNOWLEDGED THAT JUST OVER A YEAR EARLIER, THIS VEHICLE WAS BROUGHT IN UNDER A RECALL INVOLVING THE ABS, THE CONSEQUENCE OF AN EXTENDED STOPPING DISTANCE OCCURRING AND A POSSIBLE CRASH RESULTING. IN NOVEMBER 2004 (AFTER THE RECALL SERVICE WAS PERFORMED), THE VEHICLE AGAIN DISPLAYED THE CHECK ENGINE LIGHT. IT WAS BROUGHT INTO THE DEALER, SERVICE COULD NOT IDENTIFY ANY PROBLEMS ON INSPECTION. THE EVENTS AND HISTORY LEADING TO THE CURRENT FAILURE SEEMS TO INDICATE THAT THE PREVIOUS RECALL WORK PERFORMED WAS NOT EFFECTIVE. MY FOLLOW UP CALL TO HYUNDAI CONSUMER AFFAIRS HAS NOT BEEN RETURNED TO DATE. *JB

NHTSA ODI #10135705

Mileage unknown · Sep 7, 2005
Air BagsCrash

I WAS IN A CAR ACCIDENT WITH A MINI VAN AND MY PASSENGER FRONT WAS DAMAGED. MY AIRBAGS DID NOT DEPLOY ON EITHER SIDE MOSTLY THE PASSENGER SIDE AND I HAVE BEEN INFORMED THAT WITH THE DAMAGE IT SHOULD HAVE DEPLOYED. *NM

NHTSA ODI #10135554

34,000 miles · Aug 26, 2005
Vehicle Speed Control

VERY SIMILAR TO COMPLAINT 10128836. (RECENTLY PURCHASED 2003 2.7L V-6) (1) VEHICLE BUCKED VIOLENTLY BETWEEN 70 - 75 MPH TWICE IN THE LAST 2 DAYS. NO BUCKING AT LOWER SPEEDS (SUV IS SELDOM DRIVEN ON THE FREEWAY, SO THIS MAY BE LIMITED TO A HIGHER SPEED PROBLEM) (2) STALLED WHILE WAITING (FOR ABOUT 2 MINUTES AT A STOP LIGHT T…

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VERY SIMILAR TO COMPLAINT 10128836. (RECENTLY PURCHASED 2003 2.7L V-6) (1) VEHICLE BUCKED VIOLENTLY BETWEEN 70 - 75 MPH TWICE IN THE LAST 2 DAYS. NO BUCKING AT LOWER SPEEDS (SUV IS SELDOM DRIVEN ON THE FREEWAY, SO THIS MAY BE LIMITED TO A HIGHER SPEED PROBLEM) (2) STALLED WHILE WAITING (FOR ABOUT 2 MINUTES AT A STOP LIGHT THE SAME DAY ONE OF THE BUCKING INCIDENTS OCCURRED. AMBIENT TEMP WAS 96 DEG AND AC WAS WORKING HARD. (3) 1 INCIDENT OF VEHICLE SURGING FORWARD WITH FOOT LIGHTLY ON THE BRAKE. (4) LCD CLOCK WORKS ONLY ON OCCASION DEALER HAS NOT BEEN CONTACTED YET - I DON'T KNOW IF HE CAN DUPLICATE. *JB

NHTSA ODI #10134267

1,000 miles · Aug 20, 2005
Equipment

I HAVE A 2003 SANTA FE (MARCH 2003 PURCHASED). SHORTLY AFTER PURCHASE I REPORTED TO DEALER THAT IT JERKS VIOLENTLY (STALLS) AND RESTARTS AT HIGHWAY SPEEDS AND WOULD SOMETIMES JUST DIE AT A IDLE STOP LIGHT FOR NO APPARENT REASON (ALWAYS STARTED BACK UP). THE DEALER INSPECTED AND COULD NOT FIND OR REPLICATE ANY ISSUES. I CALLED B…

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I HAVE A 2003 SANTA FE (MARCH 2003 PURCHASED). SHORTLY AFTER PURCHASE I REPORTED TO DEALER THAT IT JERKS VIOLENTLY (STALLS) AND RESTARTS AT HIGHWAY SPEEDS AND WOULD SOMETIMES JUST DIE AT A IDLE STOP LIGHT FOR NO APPARENT REASON (ALWAYS STARTED BACK UP). THE DEALER INSPECTED AND COULD NOT FIND OR REPLICATE ANY ISSUES. I CALLED BACK AGAIN AS THIS WOULD CONTINUE TO HAPPEN INTERMITTENTLY AND IS QUITE ALARMING. I TRAVEL AS A HEALTHCARE CONSULTANT SO I NEED A DEPENDABLE CAR. JUST THIS WEEK THE CAR WOULD NOT START AT ALL AND THE CHECK ENGINE LIGHT CAME ON. I FINALLY GOT IT STARTED AND IT RAN QUITE BAD I DROVE TO THE DEALER WHERE THEY DIAGNOSED A BAD CRANK AND TEMP SENSOR. THEY REPLACED THE CRANK SENSOR AND I WAS COMPLETELY SURPRISED AT THE CARS PERFORMANCE ON THE HIGHWAY. IT ACCELERATED SMOOTHLY AND NO MORE JERKY VIOLENT STALLS. THE DEALER SAID THE SENSOR MAY HAVE BEEN BAD ALL ALONG AND FINALLY GAVE OUT. I WAS CHARGED 440 DOLLARS AS THEY SAID IT WAS NOT COVERED UNDER THE 100,000 MILE WARRANTY. I THINK THIS NEEDS INVESTIGATED FURTHER AFTER READING ALL THE SIMILAR REPORTS I DO TRULY BELIEVE THERE IS A MANUFACTURING PROBLEM WITH THE EMISSIONS ASSEMBLY AT THE VERY LEAST THE SENSORS BEING USED IN THE VEHICLES. I AM REQUESTING A REFUND FROM HYUNDAI IN THIS MATTER.

NHTSA ODI #10133625

15,760 miles · Aug 11, 2005
Service Brakes, Hydraulic

MY 28 MONTH OLD 2003 HYUNDAI SANTA FE WITH 15,809 MILES BEGAN MAKING A SCREECHING SOUND IN THE REAR. THE DEALERS SERVICE DEPARTMENT FOUND THAT THE REAR DISC PADS HAD CORRODED AND FROZEN TO THE CALIPERS, MAKING THEM INOPERATIVE. THE SERVICE DEPARTMENT SAND BLASTED THE PADS AND CALIPERS AND LUBRICATED THEM. MY IMPRESSION WAS THAT …

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MY 28 MONTH OLD 2003 HYUNDAI SANTA FE WITH 15,809 MILES BEGAN MAKING A SCREECHING SOUND IN THE REAR. THE DEALERS SERVICE DEPARTMENT FOUND THAT THE REAR DISC PADS HAD CORRODED AND FROZEN TO THE CALIPERS, MAKING THEM INOPERATIVE. THE SERVICE DEPARTMENT SAND BLASTED THE PADS AND CALIPERS AND LUBRICATED THEM. MY IMPRESSION WAS THAT THEY KNEW WHAT THE PROBLEM WAS WHEN I DESCRIBED IT. THEY SAID THE PROBLEM WAS NORMAL FOR THAT VEHICLE AND WAS NOT A DEFECT AND WAS THUS NOT COVERED UNDER THE WARRANTY. *NM

NHTSA ODI #10132509

25,000 miles · Jul 18, 2005
Electrical System

DT: CONTACT STATES VEHICLE QUIT WHILE DRIVING DOWN THE HIGHWAY AT 70 MPH. IT RESTARTED. . IN 6-05-05 THE DEALER CHANGED THE COMPUTER ASSEMBLY , AND ADDED SCAN TOOL OPERATION AND CHANGED THE RELAY ASSEMBLY. THE PROBLEM RECURRED. HE NOTICED THIS HAPPENING AT APPROXIMATELY. 25,000 MILES. AT ONE TIME THE CHECK ENGINE LIGHT CAME ON…

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DT: CONTACT STATES VEHICLE QUIT WHILE DRIVING DOWN THE HIGHWAY AT 70 MPH. IT RESTARTED. . IN 6-05-05 THE DEALER CHANGED THE COMPUTER ASSEMBLY , AND ADDED SCAN TOOL OPERATION AND CHANGED THE RELAY ASSEMBLY. THE PROBLEM RECURRED. HE NOTICED THIS HAPPENING AT APPROXIMATELY. 25,000 MILES. AT ONE TIME THE CHECK ENGINE LIGHT CAME ON, BUT IT WENT OUT THE NEXT DAY. THE DEALER TALKED TO THE MANUFACTURER. *AK

NHTSA ODI #10129088

57,000 miles · Jul 14, 2005
Power Train

MY 2003 SANTAFE HAS AN IDLE PROBLEM. IT FEELS LIKE IT MIGHT STALL WHEN I'M SITTING AT A RED LIGHT. THIS HAPPENS INTERMITTENLY AND THEIR IS NO CODE IN THE COMPUTER SO THEY SAY THEY CAN'T REPLACE ANY PARTS. THE CAR HAS BUCKED ABOUT 5 OR 6 TIMES OVER THE LAST 2 MONTHS WHILE I'M DRIVING DOWN THE INTERSTATE AT ABOUT 70MPH. IT'S B…

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MY 2003 SANTAFE HAS AN IDLE PROBLEM. IT FEELS LIKE IT MIGHT STALL WHEN I'M SITTING AT A RED LIGHT. THIS HAPPENS INTERMITTENLY AND THEIR IS NO CODE IN THE COMPUTER SO THEY SAY THEY CAN'T REPLACE ANY PARTS. THE CAR HAS BUCKED ABOUT 5 OR 6 TIMES OVER THE LAST 2 MONTHS WHILE I'M DRIVING DOWN THE INTERSTATE AT ABOUT 70MPH. IT'S BEEN TO THE DEALER 3 TIMES AND THEY CAN NOT FIND THE PROBLEM. I'M READY TO GET RID OF THE CAR BECAUSE OF FRUSTRATION.

NHTSA ODI #10128836

100 miles · Jul 7, 2005
Unknown Or Other

CAR SPORADICALLY STALLS - UNPREDICTABLY

NHTSA ODI #10127840

32,000 miles · Jun 20, 2005
Fuel System, Gasoline

WHILE DRIVING MY 2003 SANTE FE, SOMETHING HAPPENED TO THE FUEL LINES CAUSING GASOLINE TO POUR OUT OF THE VEHICLE.

NHTSA ODI #10125873

24,117 miles · Jun 14, 2005
Wheels

ON 4/05/2005 WHILE DRIVING ON SOUTH FLORIDA EXPRESSWAY THE RIGHT FRONT WHEEL OF MY 2003 HYUNDAI SANTE FE GL 4D CAME OFF. PRIOR TO THE WHEEL COMING OFF THE ONLY WARNING I RECIEVED WAS A SUDDEN VIBRATION. I WAS TRAVELING ABOUT 55 - 60 MPH, FORTUNATELY I WAS ABLE TO CONTROL THE VEHICLE AND CAME TO A STOP ON THE RIGHT SHOULDER. I NO…

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ON 4/05/2005 WHILE DRIVING ON SOUTH FLORIDA EXPRESSWAY THE RIGHT FRONT WHEEL OF MY 2003 HYUNDAI SANTE FE GL 4D CAME OFF. PRIOR TO THE WHEEL COMING OFF THE ONLY WARNING I RECIEVED WAS A SUDDEN VIBRATION. I WAS TRAVELING ABOUT 55 - 60 MPH, FORTUNATELY I WAS ABLE TO CONTROL THE VEHICLE AND CAME TO A STOP ON THE RIGHT SHOULDER. I NOTIFIED THE POLICE, OBTAINED A POLICE REPORT AND HAD THE VEHICLE TOWED TO MY HOME. I NOTIFIED THE HYUNDAI CORP, AND TOLD THEM OF MY INCIDENT. I WAS GIVEN FILE REFERENCE # 906136. I WAS LATER CONTACTED BY HYUNDAI CORP AND WAS TOLD THIS WAS NOT A WARRANTY CLAIM ITEM (BUT WAS NEVER GIVEN A REASON). THE VEHICLE WAS PURCHASED ON JAN 22, 2005, I PUT A LITTLE OVER 3000 MILES ON IT. I NEVER HAD ANY WORK DONE TO THE VEHICLE, NOT EVEN CHANGED A TIRE/FLAT. I FEEL THIS IS UNFAIR SINCE MY INSURANCE COMPANY AND I HAD TO PAY FOR THE DAMAGES. PLEASE ADVISE WHAT IF ANYTHING I CAN DO. THE POLICE AND THE TOW TRUCK DRIVER BOTH WERE SURPRISED I WAS NOT KILLED OR EVEN HURT. I WAS VERY LUCKY. THANK YOU SINCERLEY, WILFREDO CRUZ.

NHTSA ODI #10125209

Official recalls

4

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

09V123000 · Suspension:rear

Apr 16, 2009

HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.

Consequence & remedy

Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08023 · Rear Trailing Arm Corrosion Failure

Opened Oct 28, 2008 · Closed Apr 17, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Additional source detail variants (2)

Suspension

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.