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2004 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

250 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports7 fire reports27 injury reports

What owners actually said

303 reports
66,000 miles · Feb 8, 2011
Engine And Engine CoolingSuspension

I TRIED TO START MY 2004 SANTA FE BUT THE ENGINE WOULD NOT TURN OVER (IT CRANKED FINE SO WE KNEW IT WAS NOT THE BATTERY). WHILE IT WAS BEING DRAGGED ONTO THE TOW TRUCK THE DRIVER'S SIDE FRONT TIRE DEFLATED. THE WHEEL DID NOT TURN WHILE BEING DRAGGED UP THE TRUCK RAMP. THE REPAIR SHOP SAID THAT THE FRONT SPRING HAD SNAPPED AND…

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I TRIED TO START MY 2004 SANTA FE BUT THE ENGINE WOULD NOT TURN OVER (IT CRANKED FINE SO WE KNEW IT WAS NOT THE BATTERY). WHILE IT WAS BEING DRAGGED ONTO THE TOW TRUCK THE DRIVER'S SIDE FRONT TIRE DEFLATED. THE WHEEL DID NOT TURN WHILE BEING DRAGGED UP THE TRUCK RAMP. THE REPAIR SHOP SAID THAT THE FRONT SPRING HAD SNAPPED AND TRIGGERED A KILL SWITCH TO THE FUEL LINE WHICH PREVENTED THE CAR FROM STARTING. I NEVER HEARD ANY AWFUL SOUNDS WHILE DRIVING SO THE THE FRONT DRIVER'S SIDE COIL SPRING MUST HAVE SNAPPED WHILE PARKED IN THE DRIVEWAY. THE SPRING NEEDS TO BE REPLACED, AS DOES THE TIRE. *TR

NHTSA ODI #10381163

84,647 miles · Jan 31, 2011
Suspension

I WENT INTO GARAGE TO MOVE MY 2004 HYUNDAI SANTA FE OUT SO MY HUSBAND COULD PUT OUR 2009 HYUNDAI SONATA INTO IT. THE SANTA FE HAD BEEN SITTING IN THE GARAGE FOR ABOUT 4 DAYS UNDRIVEN. WHEN I STARTED TO BACK UP, IT WAS MAKING A LOUD NOISE. I GOT OUT OF THE VEHICLE TO MAKE SURE THERE WAS NOTHING IN THE WAY. NOT SEEING ANYTHING …

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I WENT INTO GARAGE TO MOVE MY 2004 HYUNDAI SANTA FE OUT SO MY HUSBAND COULD PUT OUR 2009 HYUNDAI SONATA INTO IT. THE SANTA FE HAD BEEN SITTING IN THE GARAGE FOR ABOUT 4 DAYS UNDRIVEN. WHEN I STARTED TO BACK UP, IT WAS MAKING A LOUD NOISE. I GOT OUT OF THE VEHICLE TO MAKE SURE THERE WAS NOTHING IN THE WAY. NOT SEEING ANYTHING IN MY WAY, I CONTINUED TO BACK THE SANTA FE OUT TO THE STREET STILL HEARING A LOUD NOISE. MY HUSBAND CAME OVER TO SEE WHAT WAS MAKING THE NOISE AND NOTICED THAT THE WHOLE FRONT PASSENGER SIDE FENDER WAS RESTING ON THE TIRE. UPON RAISING IT WITH THE JACK, HE NOTICED THAT THE FRONT PASSENGER SUSPENSION COIL WAS BROKEN. I EVEN TOOK PICTURES OF IT WHILE IT WAS JACKED UP. THE UPSIDE TO THIS WHOLE THING IS THAT WE WEREN'T DRIVING IT AT A HIGH SPEED WHEN THIS HAPPENED. I'M SURE WE WOULD HAVE FLIPPED THE VEHICLE AND BEEN SERIOUSLY INJURED OR EVEN KILLED. WE HAVE 84,647 MILES ON IT AND WERE ALWAYS VERY METICULOUS WITH MAINTENANCE. WE WILL CALL THE DEALERSHIP TOMORROW, BUT FROM WHAT I CAN SEE, IT LOOKS LIKE AN EXPENSIVE REPAIR. *TR

NHTSA ODI #10379779

112,000 miles · Jan 26, 2011
Suspension

I HAVE A 2004 SANTA FE AND JUST THE OTHER DAY MY DRIVER SIDE COIL SPRING BROKE, LUCKY I WASN'T DRIVING IT AT THE TIME HOWEVER IT GOING TO COST ABOUT 1250.00 TO FIX. *TR

NHTSA ODI #10378820

62,000 miles · Jan 24, 2011
Suspension

FAILURE OF FRONT COIL SPRING WHILE DRIVING. COIL SPRING SUDDENLY BROKE AND PUNCTURED TIRE. *TR

NHTSA ODI #10378508

84,360 miles · Jan 22, 2011
Unknown Or Other

AT 84,360 MILES OUR SUV WASN'T SHIFTING INTO 2ND GEAR, WOULD GO FROM 1ST TO 3RD. A BIG KLUNK WOULD OCCUR AROUND 20 MPH. TOOK INTO DEALERSHIP (WITHNELL HYUNDAI, SALEM, OR) IN JUNE 08, AND THEY RESET THE COMPUTER. HUSBAND ARGUED WITH SERVICE DEPT., SAYING HE WANTED A NEW TRANSMISSION, GUY SAID IF IT WENT BAD AGAIN THAT WOULD PR…

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AT 84,360 MILES OUR SUV WASN'T SHIFTING INTO 2ND GEAR, WOULD GO FROM 1ST TO 3RD. A BIG KLUNK WOULD OCCUR AROUND 20 MPH. TOOK INTO DEALERSHIP (WITHNELL HYUNDAI, SALEM, OR) IN JUNE 08, AND THEY RESET THE COMPUTER. HUSBAND ARGUED WITH SERVICE DEPT., SAYING HE WANTED A NEW TRANSMISSION, GUY SAID IF IT WENT BAD AGAIN THAT WOULD PROBABLY HAPPEN, AND HE SAID IF IT WENT BAD, WOULD GO BAD BY 100000 MILES. TOOK SUV BACK IN 8-2010 WITH 99960 MILES, WAS SHIFTING HARD AGAIN, WAS TOLD IT WAS THE REAR MOTOR MOUNT, AND THEY REPLACED THAT. THEN AT 105000 MILES JAN. 2011, SHIFTING HARD AGAIN, TOOK BACK TO DEALERSHIP THEY AGAIN RESET THE COMPUTER..AT NO CHARGE TO US, AND TOLD US "TRANSMISSION WAS FAILING".

NHTSA ODI #10379008

56,000 miles · Jan 18, 2011
Air Bags

I TOOK MY CAR INTO MY NEW LOCAL DEALER WALLACE HYUNDAI , STUART FL. MY AIR BAG LIGHT STARTED STAYING ON ALL THE TIME. AT THE TIME I BROUGHT IT IN, MY VEHICLE WAS STILL COVERED UNDER THE BUMPER TO BUMPER WARRANTY. THIS DEALER TOLD ME I HAD TO PAY $100.00 TO INSPECT THE VEHICLE FOR THE ISSUE. I HAVE NEVER IN THE LIFE OF OWNING …

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I TOOK MY CAR INTO MY NEW LOCAL DEALER WALLACE HYUNDAI , STUART FL. MY AIR BAG LIGHT STARTED STAYING ON ALL THE TIME. AT THE TIME I BROUGHT IT IN, MY VEHICLE WAS STILL COVERED UNDER THE BUMPER TO BUMPER WARRANTY. THIS DEALER TOLD ME I HAD TO PAY $100.00 TO INSPECT THE VEHICLE FOR THE ISSUE. I HAVE NEVER IN THE LIFE OF OWNING 2 HYUNDAI SANTE FE'S (THIS BEING MY 2ND) DID I EVER HAVE TO PAY UP FRONT FOR BUMPER TO BUMPER ISSUES. I AM DISABLED AND DID NOT HAVE THE $100.00 SO I LEFT AND THEN THE WARRANTY RAN OUT, SO MY ISSUE HAS NEVER BEEN TAKEN CARE OF. TO THIS DAY, MY AIRBAG LIGHT IS STILL ON AND I AM CONCERNED IT WILL EITHER DEPLOY OR NOT DEPLOY AT ALL IN AN ACCIDENT. UPDATED 03/23/11

NHTSA ODI #10378893

113,998 miles · Jan 14, 2011
Suspension

PASSANGER SIDE SPRING SEPERATED CAUSING TIRE DAMAGE. *TR

NHTSA ODI #10376727

73,000 miles · Jan 12, 2011
Suspension

I DRIVE A USED, 2004 HYUNDAI SANTA FE GLS. VERY RECENTLY, I WAS JUST LEAVING WORK WHEN A SEEMINGLY VERY ORDINARY THING HAPPENED TO MY CAR. I WAS STOPPED AT A STOP SIGN, WAITING TO TAKE A LEFT TURN. AS SOON AS I ACCELERATED AND BEGAN TO TURN, MY VEHICLE SUFFERED A BLOWN-OUT FRONT-PASSENGER SIDE TIRE. AS THE TIRE BLEW OUT, I HE…

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I DRIVE A USED, 2004 HYUNDAI SANTA FE GLS. VERY RECENTLY, I WAS JUST LEAVING WORK WHEN A SEEMINGLY VERY ORDINARY THING HAPPENED TO MY CAR. I WAS STOPPED AT A STOP SIGN, WAITING TO TAKE A LEFT TURN. AS SOON AS I ACCELERATED AND BEGAN TO TURN, MY VEHICLE SUFFERED A BLOWN-OUT FRONT-PASSENGER SIDE TIRE. AS THE TIRE BLEW OUT, I HEARD A LOUD "CLUNK"AND THEN A "POP". SURPRISED, I PULLED THE CAR OVER AS SOON AS I COULD, OFF OF THE MAIN ROAD. I HAD ROADSIDE ASSISTANCE COME OUT TO CHANGE THE TIRE, BECAUSE I FOUND THAT I DID NOT HAVE THE TOOLS REQUIRED IN MY CAR TO CHANGE A TIRE. AFTER THE TOW TRUCK DRIVER PUT ON THE SPARE, I PAID HIM FOR HIS SERVICES AND WENT TO LEAVE. AS I TURNED THE WHEEL TO LEAVE, MY VEHICLE SUFFERED ANOTHER BLOW-OUT, SAME SIDE. MY CAR THEN HAD TO BE TOWED TO THE NEAREST SHOP TO BE LOOKED AT. TURNS OUT, MY FRONT-RIGHT COIL SPRING SNAPPED AND PIERCED MY TIRE(S). I CURRENTLY HAVE 73,000 MILES ON MY CAR, WHICH IS A GOOD AMOUNT, BUT AT THE SAME TIME, COIL SPRINGS DO NOT JUST SNAP FROM NORMAL WEAR AND TEAR. THE VEHICLE IS 7 YEARS OLD, NOT TWENTY. HOW COULD THIS HAPPEN? I FOUND OUT THAT WHEN THE COIL SPRING SNAPPED, IT ALSO SNAPPED THE STRUTS AND THE STRUT MOUNT, ON TOP OF MY TWO TIRES. THE TOTAL AMOUNT FOR THE DAMAGE WAS ABOUT $1200.00, AS BOTH SIDES NEEDED NEW PARTS TO ENSURE THE BEST HANDLING OF THE CAR. ALL I CAN THINK ABOUT IS, WHAT IF I WAS ON THE EXPRESSWAY DOING 65? IT'S A SCARY THOUGHT TO KNOW THAT I MAY NOT HAVE COME OUT OF THIS ALIVE. I AM VERY LUCKY IT HAPPENED AT SUCH A LOW SPEED, WITH HARDLY ANY CARS AROUND, OR ELSE I WOULD NOT HAVE LIVED TO TELL THE TALE. I HAVE NOTICED THAT SEVERAL OTHER SANTA FE OWNERS HAVE HAD THE SAME PROBLEM. AND GOD FORBID, MAYBE EVEN MORE THAT HAVE NOT LIVED TO TELL. THIS IS A DANGEROUS DEFECT, AND IT NEEDS TO BE LOOKED AT. *TR

NHTSA ODI #10376378

32,000 miles · Jan 3, 2011
Suspension

BOTH FRONT COIL SPRINGS ON MY 2004 HYUNDAI SANTA FE BROKE THE RIGHT AT 22,000 MILES AND THE LEFT AT 32,000 MILES. LUCKILY THE VEHICLE WAS PARKED BOTH TIMES. *TR

NHTSA ODI #10373981

96,000 miles · Dec 13, 2010
Visibility

2004 HYUNDAI SANTA FE DRIVER'S SIDE SUN VISOR BROKEN - HANGS IN FRONT OF DRIVER. INTERNET RESEARCH SHOWS THIS IS A VERY, VERY COMMON PROBLEM FOR ALL HYUNDAI MODELS FROM 2000 - 2010. *TR

NHTSA ODI #10370512

Official recalls

3

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.