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2004 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

250 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports7 fire reports27 injury reports

Tires complaints

4 reports
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28,000 miles · May 29, 2009
Tires

MY 2004 HYUNDAI SANTA FE HAD A SLOW LEAK WHILE ON THE HIGHWAY AND I ALWAYS CARRIED A CAN OF FIX A FLAT.I THEN PROCEEDED TP A TIRE PLACE TO REPAIR THE TIRE BUT WAS TOLD THAT BECAUSE I USED THE FIX A FLAT THE TIRE COULD NOT BE REPAIRED. MY COMPLAINT IS THAT I HAVE WRITTEN TO FIX A FLAT TO EITHER CONFIRM OR DENY THIS STATEMENT …

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MY 2004 HYUNDAI SANTA FE HAD A SLOW LEAK WHILE ON THE HIGHWAY AND I ALWAYS CARRIED A CAN OF FIX A FLAT.I THEN PROCEEDED TP A TIRE PLACE TO REPAIR THE TIRE BUT WAS TOLD THAT BECAUSE I USED THE FIX A FLAT THE TIRE COULD NOT BE REPAIRED. MY COMPLAINT IS THAT I HAVE WRITTEN TO FIX A FLAT TO EITHER CONFIRM OR DENY THIS STATEMENT BY THE TIRE COMPANY, BUT SO FAR I HAVE NOT BEEN CONTACTED BY ANYONE FROM FIX A FLAT. CAN YOU PLEASE CONFIRM OR DENY THIS STATEMENT? THE TIRE PLACE TOLD ME THAT THE DOT HAS PUBLISHED A RULING TO THIS EFFECT, BUT I LOOKED ALL OVER AND CAN'T FIND ANYTHING ON IT. *TR

NHTSA ODI #10272386

65,500 miles · May 23, 2007
Fuel System, GasolineSuspensionTires

NO PRIOR WARNINGS OR CONDITIONS EXISTED PRIOR TO FAILURE. THE VEHICLE WOULD NOT START AND IT WAS DIAGNOSED BY A FELLOW COWORKER TO BE THE FUEL PUMP. AAA WAS CALLED TO TOW THE VEHICLE , AND UPON ARRIVAL, PUT CAR IN NEUTRAL TO BACK IT UP IN ORDER TO TOW. IMMEDIATELY, THE FRONT DRIVER TIRE WHEN FLAT, AND IT WAS A RESULT OF THE …

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NO PRIOR WARNINGS OR CONDITIONS EXISTED PRIOR TO FAILURE. THE VEHICLE WOULD NOT START AND IT WAS DIAGNOSED BY A FELLOW COWORKER TO BE THE FUEL PUMP. AAA WAS CALLED TO TOW THE VEHICLE , AND UPON ARRIVAL, PUT CAR IN NEUTRAL TO BACK IT UP IN ORDER TO TOW. IMMEDIATELY, THE FRONT DRIVER TIRE WHEN FLAT, AND IT WAS A RESULT OF THE FRONT STRUT ASSEMBLY BREAKING AND CAUSING THE COIL SPRING TO SNAP AND PIERCE THE FRONT TIRE. IT HAS BEEN 6 DAYS , AND I WAS STILL WITHOUT THE VEHICLE WHICH WAS ONLY 3 1/2 YEARS OLD WITH 65,000 MILES. I WAS TOLD THAT NOTHING WAS COVERED BY WARRANTY AND REPLACEMENT PARTS WERE NOT AVAILABLE. IN ORDER TO GET THE VEHICLE FIXED QUICKLY I HAD TO ACCEPT PARTS FROM A 2006 VEHICLE.*AK

NHTSA ODI #10191537

27,500 miles · Jun 20, 2006
Tires

CATASTROPHIC TIRE FAILURE TIRE THAT FAILED WAS A BRIDGESTONE DUELLER P225/70 R16 THAT WAS AN ORIGINAL EQUIPMENT SPARE ON A 2004 HYUNDAI SANTA FE. THE SUV WAS PURCHASED NEW IN MARCH 2005, IT HAS APPROXIMATELY 25,000 MILES ON THE ODOMETER. THE SPARE WAS PLACED ON THE CAR ON THE PASSENGER SIDE REAR IN DEC. 2005 AND HAS APPROX. 5…

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CATASTROPHIC TIRE FAILURE TIRE THAT FAILED WAS A BRIDGESTONE DUELLER P225/70 R16 THAT WAS AN ORIGINAL EQUIPMENT SPARE ON A 2004 HYUNDAI SANTA FE. THE SUV WAS PURCHASED NEW IN MARCH 2005, IT HAS APPROXIMATELY 25,000 MILES ON THE ODOMETER. THE SPARE WAS PLACED ON THE CAR ON THE PASSENGER SIDE REAR IN DEC. 2005 AND HAS APPROX. 5000 MILES ON IT. THE FAILURE OCCURRED ON I-95 IN SOUTH CAROLINA. IT WAS DAYTIME AND VISIBILITY WAS EXCELLENT. NO ROAD HAZARDS WERE OBSERVED AT ANY TIME. THE CAR HAD RECENTLY BEEN SERVICED AND ALL TIRES WERE FULLY INFLATED. THE CAR SHOWED NO SIGNS OF POOR OR ERRATIC HANDLING PRIOR TO THE INCIDENT. THERE WAS A LOUD SOUND WITH AN IMMEDIATE COMPLETE FAILURE OF THE TIRE. THE CAR WAS BROUGHT UNDER CONTROL WITH SOME DIFFICULTY. THIS INCIDENT OCCURRED AT A SPEED OF 70 MPH. THE TIRE WAS EXAMINED BY GARAGE PERSONNEL IN SC AND IN TALLAHASSEE, FL. IN BOTH CASES, NO SIGN OF ROAD HAZARD DAMAGE COULD BE FOUND. FURTHER, THERE WAS GENERAL AGREEMENT THAT THE TIRE HAD APPARENTLY FAILED DUE TO A SIDEWALL FLAW WHERE IT MET THE TREAD. I HAVE RETAINED THE DAMAGED TIRE FOR YOUR EXAMINATION. YOU SHOULD NOTE THAT IN 2004, BRIDGESTONE RECALLED A DIFFERENT SIZE OF THIS TIRE THAT WAS BEING USED AS A SPARE FOR A SIMILAR PROBLEM. I SUSPECT THAT THERE IS A LARGER PROBLEM THAT BRIDGESTONE IS COVERING UP DUE TO FIRESTONE'S WELL DOCUMENTED PROBLEMS. *JB

NHTSA ODI #10160236

14,695 miles · Jul 27, 2005
TiresInjury

TIRE FAILURE COULD HAVE CAUSED A SEVERE ACCIDENT PART REPLACED

NHTSA ODI #10130307

Official recalls

3

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.