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2004 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

250 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports7 fire reports27 injury reports

Latches/locks/linkages complaints

5 reports
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52,000 miles · Mar 4, 2011
Latches/locks/linkagesInjury

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE INTERIOR DOOR HANDLES WERE DESIGNED AS CHROME OVER PLASTIC AND THE CHROME FRACTURED.. THE FAILURE WAS CAUSING THE EDGES TO BE EXPOSED, WHICH WERE EXTREMELY SHARP. WHEN THE CONTACT'S ATTEMPTED TO EXIT THE VEHICLE SHE CUT HER HAND WHEN SHE GRABBED THE DOOR H…

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TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE INTERIOR DOOR HANDLES WERE DESIGNED AS CHROME OVER PLASTIC AND THE CHROME FRACTURED.. THE FAILURE WAS CAUSING THE EDGES TO BE EXPOSED, WHICH WERE EXTREMELY SHARP. WHEN THE CONTACT'S ATTEMPTED TO EXIT THE VEHICLE SHE CUT HER HAND WHEN SHE GRABBED THE DOOR HANDLE. THE CONTACT HAD NOT TAKEN THE VEHICLE TO THE DEALER FOR INSPECTION OR REPAIRS. THE FAILURE AND CURRENT MILEAGE WAS 52,000. UPDATED 05/03/11*LJ THE CONSUMER STATED THE DOOR HANDLES WERE DESIGNED AS CHROME OVER A NON-METALLIC SUBSTRATE. OVER TIME, THE CHROME CRACKED AND CURLED UP, THUS FORMING RAZOR SHARP EDGES WHICH COULD NOT BE OBSERVED WHEN THE HANDLE WAS IN ITS NORMAL POSITION. UPDATED 05.11.11

NHTSA ODI #10386472

31,000 miles · Jun 16, 2009
Latches/locks/linkagesStructureInjury

THE CHROME PLATE ON THE DRIVERS DOOR HANDLE ON MY 2004 HYUNDAI SANTA FE HAS CRACKED AND SPLIT. EVERYTIME I OPEN THE DOOR TO LEAVE THE CAR THE HANDLE SLICES MY HAND. IT'S AS SHARP AS A RAZOR BLADE. I HAVE PUT TAPE AROUND IT BUT THIS IS JUST A TEMPORARY FIX. MY WARRANTY HAS RUN OUT SO I DON'T KNOW WHAT OPTIONS I MAY HAVE. *T…

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THE CHROME PLATE ON THE DRIVERS DOOR HANDLE ON MY 2004 HYUNDAI SANTA FE HAS CRACKED AND SPLIT. EVERYTIME I OPEN THE DOOR TO LEAVE THE CAR THE HANDLE SLICES MY HAND. IT'S AS SHARP AS A RAZOR BLADE. I HAVE PUT TAPE AROUND IT BUT THIS IS JUST A TEMPORARY FIX. MY WARRANTY HAS RUN OUT SO I DON'T KNOW WHAT OPTIONS I MAY HAVE. *TR

NHTSA ODI #10273961

Mileage unknown · May 28, 2009
Latches/locks/linkages

THE CHROME PLATE ON THE PASSENGER DOOR HANDLE ON MY 2004 HYUNDAI SANTA FE HAS WORN DOWN AND CRACKED. EVERYTIME THE DOOR HANDLE IS USED THAT CRACK SERVES AS A RAZOR BLADE AND CUTS MY PASSENGER'S HANDS. THIS CRACK IS ON THE TOP OF THE DOOR HANDLE. AFTER HEARING ABOUT THE RECALL OF THE 2002-2003 SONATAS THAT ARE EXPERIENCING THE…

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THE CHROME PLATE ON THE PASSENGER DOOR HANDLE ON MY 2004 HYUNDAI SANTA FE HAS WORN DOWN AND CRACKED. EVERYTIME THE DOOR HANDLE IS USED THAT CRACK SERVES AS A RAZOR BLADE AND CUTS MY PASSENGER'S HANDS. THIS CRACK IS ON THE TOP OF THE DOOR HANDLE. AFTER HEARING ABOUT THE RECALL OF THE 2002-2003 SONATAS THAT ARE EXPERIENCING THE SAME PROBLEM. I FEEL THAT THIS RECALL MAY NEED TO BE EXPANDED TO OTHER HYUNDAI VEHICLES THAT ARE EXPERIENCING THIS SAME PROBLEM. *TR

NHTSA ODI #10270195

63,200 miles · Mar 6, 2009
Air BagsElectrical SystemLatches/locks/linkagesCrashInjury

I PURCHASED A USED 2004 HYUNDAI SANTA FE IN AUG/2005 FROM A HYUNDAI DEALERSHIP (# ). IN AUG/2006, THE AIRBAG LIGHT CAME ON. THE VEHICLE WAS TAKEN TO THE DEALERSHIP AND THE RESULTS WERE "CODE B1382 PSAB RESISTANCE HIGH - RESECURE CONNECTOR UNDER THE PASSENGER SEAT/CLEAR CODE". IN FEB/2008, THE AIRBAG SENSOR AGAIN APPEARED. THE SA…

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I PURCHASED A USED 2004 HYUNDAI SANTA FE IN AUG/2005 FROM A HYUNDAI DEALERSHIP (# ). IN AUG/2006, THE AIRBAG LIGHT CAME ON. THE VEHICLE WAS TAKEN TO THE DEALERSHIP AND THE RESULTS WERE "CODE B1382 PSAB RESISTANCE HIGH - RESECURE CONNECTOR UNDER THE PASSENGER SEAT/CLEAR CODE". IN FEB/2008, THE AIRBAG SENSOR AGAIN APPEARED. THE SAME TECHNICAL CODE WAS DETECTED, AND THE DEALERSHIP RESOLUTION WAS TO "REROUTE WIRE HARNESS". IN MAR/2008, THE AIRBAG LIGHT AGAIN APPEARED AND WAS SERVICED BY THE DEALERSHIP. IN NOV/2008, THE VEHICLE WAS AGAIN TAKEN TO THE DEALERSHIP DUE TO THE AIRBAG LIGHT APPEARING. AT THE TIME OF SERVICE IN NOV/2008, THE VEHICLE WAS OUT OF WARRANTY. THE DEALERSHIP INDICATED THEY WOULD NOT FIX THE AIRBAG FREE OF CHARGE UNDER THE WARRANTY, AT WHICH TIME, THEY WERE INFORMED THAT A COMPLAINT WOULD BE FILED UNDER THE CALIFORNIA LEMON LAW DUE TO REPEAT FIXES FOR THE SAME ISSUE. THE DEALERSHIP THEN FIXED THE ISSUE. ON NOV. 26, 2008, THE VEHICLE WAS HIT IN A HIGH-SPEED REAR END COLLISION (~35MPH) WHILE AT A STOP LIGHT AND PUSHED INTO AN INTERSECTION, WHERE IT BROADSIDED A MOVING VEHICLE. AS A RESULT OF THE IMPACTS, THE HYUNDAI WAS TOTALED, ALL REAR SEATED PASSENGERS SUSTAINED INJURY DUE TO THE SPARE TIRE BEING LIFTED FROM THE INITIAL IMPACT AND RAISING THE 60/40 SPLIT REAR SEAT AND PUSHING IT FORWARD, THE FRONT PASSENGER RECEIVED CHEST CONTUSIONS AND THE DRIVER OF THE VEHICLE SUSTAINED UPPER BODY INJURIES. DESPITE BEING PUSHED FORWARD AND MAKING A STRONG IMPACT, THE AIRBAGS FAILED TO DEPLOY. I REQUESTED HYUNDAI INVESTIGATE THE MATTER, AND THEY DETERMINED THAT ALTHOUGH THE FRONT RIGHT OF THE VEHICLE WAS DAMAGED FROM THE SECONDARY IMPACT, IT WAS NOT SUFFICIENT TO WARRANT AIRBAG DEPLOYMENT. I RESEARCHED COMPLAINTS FROM OTHER HYUNDAI OWNERS REGARDING REPEATED AIRBAG SENSOR LIGHT REPAIRS AND OTHER AIRBAG FAILURES, INCLUDING STORIES OF CRASHES INTO POLES WITH FAILED AIRBAGS. HYUNDAI HAS NOT ISSUED ANY RECALL, BUT THEY PROBABLY SHOULD. *TR

NHTSA ODI #10260997

Mileage unknown · Jan 25, 2008
Latches/locks/linkages

MAINLY THE PASSENGER SIDE REAR DOOR AND ONCE IN AWHILE THE DRIVER SIDE REAR DOOR WILL LOCK AUTOMATICALLY AND THE REST OF THE OTHER DOORS REMAIN UNLOCKED. I CAN NOT GET THE DOOR UNLOCKED UNLESS I USE THE ELECTRONIC KEY. HOWEVER, I HAVE TO FIRST LOCK ALL THE DOORS AND UNLOCK THEM FOR THIS TO UNLOCK. THE DOOR DOES NOT LOCK EVERY…

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MAINLY THE PASSENGER SIDE REAR DOOR AND ONCE IN AWHILE THE DRIVER SIDE REAR DOOR WILL LOCK AUTOMATICALLY AND THE REST OF THE OTHER DOORS REMAIN UNLOCKED. I CAN NOT GET THE DOOR UNLOCKED UNLESS I USE THE ELECTRONIC KEY. HOWEVER, I HAVE TO FIRST LOCK ALL THE DOORS AND UNLOCK THEM FOR THIS TO UNLOCK. THE DOOR DOES NOT LOCK EVERYTIME, BUT IT HAPPENS ENOUGH THAT I AM VERY WORRIED. LUCKILY, THERE HAS ONLY BEEN A FEW "EMERGENCY" SITUATIONS THAT I HAD TO QUICKLY GET TO MY SON AND I WAS UNABLE TO GET THERE BECAUSE THE DOOR LOCKED. HE THREW UP ONE TIME AND STARTED CHOKING, I HAD TO GO THROUGH THE PASSENGER SIDE AND HOP THE SEAT. FORTUNATELY, I WAS FAST ENOUGH AND HE WAS OK. IF I GOT INTO AN ACCIDENT I WOULD NOT BE ABLE TO GET MY SON TO SAFETY BECAUSE I COULD NOT GET THE DOOR OPENED. I HAVE 3 CHILDREN AT TIMES IN THE CAR AND A HANDY CAPPED FATHER WHO HAS TO SIT ON THAT SIDE. I AM VERY CONCERNED ON THE SAFETY OF MY CHILD AND FAMILY MEMBERS. I HAVE BROUGHT THIS TO THE ATTENTION OF THE DEALER SHIP I PURCHASED MY VEHICLE FROM SINCE DAY ONE, ON UNCOUNTABLE AMOUNT OF TIMES AND I KEPT GETTING TOLD, THERE IS NOTHING THEY CAN DO ABOUT THIS. I HAD KNOW IDEA WHAT TO DO AS NOBODY WAS HELPFUL. I WANTED TO BUY A NEW CAR, BUT I CAN NOT AFFORD IT. MY SON GOT THE "CARS" MOVIE FOR CHRISTMAS AND WITHIN IT WAS THIS "BROCHURE" AND I FOUND THIS SITE. PLEASE HELP. *TR

NHTSA ODI #10215968

Official recalls

3

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.