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2003 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

About this comparison →

When problems were reported

Mileage at the reported incident

245 reports with mileage · 63 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports5 fire reports17 injury reports

What owners actually said

308 reports
131,000 miles · Jun 14, 2010
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 20 MPH, THE ENGINE REVVED WHICH CAUSED THE RPMS TO INCREASE EXCESSIVELY HIGH. THE BRAKES WERE APPLIED AND THE GEAR WAS SHIFTED INTO THE PARK POSITION TO STOP THE VEHICLE. THE VEHICLE RESTARTED AND WAS DRIVEN TO A PARKING LOT, AND THE ENG…

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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 20 MPH, THE ENGINE REVVED WHICH CAUSED THE RPMS TO INCREASE EXCESSIVELY HIGH. THE BRAKES WERE APPLIED AND THE GEAR WAS SHIFTED INTO THE PARK POSITION TO STOP THE VEHICLE. THE VEHICLE RESTARTED AND WAS DRIVEN TO A PARKING LOT, AND THE ENGINE WAS TURNED OFF. THE CONTACT WAITED FIFTEEN TO TWENTY MINUTES BEFORE RESUMING TO OPERATION WITH EXTREME CAUTION. CURRENTLY, THE VEHICLE WAS BEING DIAGNOSED AT AN AUTHORIZED DEALER. THE FAILURE MILEAGE WAS 131,000.

NHTSA ODI #10336252

110,000 miles · Jun 3, 2010
Air Bags

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING AT APPROXIMATELY 20 MPH, THE CONTACT DEPRESSED THE HORN AND THE AIR BAG WARNING LIGHT ILLUMINATED ON THE DASHBOARD. THE DEALER ADVISED THE CLOCK SPRING WOULD NEED TO BE REPLACED. THE VEHICLE WAS LEFT WITH THE DEALER WHERE THE CONTACT WAS AWAITING REPAIRS. THE FAILURE M…

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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING AT APPROXIMATELY 20 MPH, THE CONTACT DEPRESSED THE HORN AND THE AIR BAG WARNING LIGHT ILLUMINATED ON THE DASHBOARD. THE DEALER ADVISED THE CLOCK SPRING WOULD NEED TO BE REPLACED. THE VEHICLE WAS LEFT WITH THE DEALER WHERE THE CONTACT WAS AWAITING REPAIRS. THE FAILURE MILEAGE WAS 110,000 AND THE CURRENT MILEAGE WAS 115,000.

NHTSA ODI #10334462

80,000 miles · May 21, 2010
Vehicle Speed Control

I'VE OWNED MY 2003 HYUNDAI SANTA FE SINCE JULY 2003 AND I HAVE BEEN MOSTLY PLEASED WITH THE VEHICLE. ON 4/30/10, I LEFT HOME FOR A TRIP TO ANOTHER TOWN APPROXIMATELY 100 MILES FROM HOME. THE TRIP WAS MOSTLY ON AN EXPRESSWAY TRAVELING AT SPEEDS OF 60 - 70 MILES PER HOUR. AS I NEARED MY DESTINATION, I GOT OFF THE EXPRESSWAY, ONT…

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I'VE OWNED MY 2003 HYUNDAI SANTA FE SINCE JULY 2003 AND I HAVE BEEN MOSTLY PLEASED WITH THE VEHICLE. ON 4/30/10, I LEFT HOME FOR A TRIP TO ANOTHER TOWN APPROXIMATELY 100 MILES FROM HOME. THE TRIP WAS MOSTLY ON AN EXPRESSWAY TRAVELING AT SPEEDS OF 60 - 70 MILES PER HOUR. AS I NEARED MY DESTINATION, I GOT OFF THE EXPRESSWAY, ONTO A SURFACE ROAD. WITHIN 1 MILE OF BEING ON THE ROAD, I WAS CHANGING LANES AND SENSED MY CAR "PULLING" ME, WHILE I WAS LIGHTLY BREAKING. I LOOKED DOWN TO ENSURE THAT NEITHER MY FOOT, FLOORMAT OR ANYTHING ELSE WAS TOUCHING THE ACCELERATOR PEDAL. THERE WAS NO EXPLAINABLE REASON FOR THE ACCELERATION. HOWEVER, BY KEEPING MORE FOOT ON THE BRAKE, I WAS ABLE TO CONTROL THE CAR ENOUGH TO PULL INTO A PARKING LOT. I STOPPED THE CAR, AND PUT IN PARK. THE ENGINE WHINED LOUDLY. BUT I WAS ABLE TO TURN IT OFF. OVER THE NEXT 30 MINUTES I TRIED SEVERAL TIMES TO START THE CAR AND SEE OF THE THROTTLE WOULD SOMEHOW RESET ITSELF. BUT EACH TIME, THE ENGINE RACED LOUDLY. I CHOSE TO HAVE THE VEHICLE TOWED TO THE NEAREST HYUNDAI DEALERSHIP. THEY DETERMINED THAT A THROTTLE SENSOR HAD SHORTED OUT. THE PART WAS REPLACED AND I WAS GIVEN BACK THE VEHICLE ON 5/8/10. THE VEHICLE HA SEEMED TO OPERATE NORMALLY SINCE THEN. *TR

NHTSA ODI #10331575

110,000 miles · May 15, 2010
Suspension

WHEN I WAS DRIVING MY 2003 HYUNDAI SANTA FE AT ABOUT 30MPH, THE REAR LEFT SUSPENSION FAILED AND I LOST CONTROL OF MY CAR. THE WHEEL CONNECTING TO IT WAS OUT OF ITS POSITION BY ABOUT 10 DEGREES. THE SUSPENSION IS HEAVILY RUSTED AND I WAS LUCKY I WAS NOT DRIVING ON A HIGHWAY AND NO ONE GOT HURT. I GOOGLED THIS PROBLEM AND FOUND …

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WHEN I WAS DRIVING MY 2003 HYUNDAI SANTA FE AT ABOUT 30MPH, THE REAR LEFT SUSPENSION FAILED AND I LOST CONTROL OF MY CAR. THE WHEEL CONNECTING TO IT WAS OUT OF ITS POSITION BY ABOUT 10 DEGREES. THE SUSPENSION IS HEAVILY RUSTED AND I WAS LUCKY I WAS NOT DRIVING ON A HIGHWAY AND NO ONE GOT HURT. I GOOGLED THIS PROBLEM AND FOUND SEVERAL SIMILAR CASES HAVE BEEN REPORTED TO YOU. SO I THINK MY CASE WOULD BE ONE OF THEM. *TR

NHTSA ODI #10330524

52,781 miles · May 12, 2010
Air Bags

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING AT APPROXIMATE SPEEDS OF 65 MPH, THE AIR BAG WARNING LIGHT ILLUMINATED. THE DEALER REPLACED THE WIRING HARNESS TO THE PASSENGERS AIR BAG YET THE FAILURE RECURRED. THE DEALER MADE A SECOND REPAIR TO THE PASSENGERS WIRING HARNESS AND WITHIN A YEAR, THE FAILURE RECURRED.…

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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING AT APPROXIMATE SPEEDS OF 65 MPH, THE AIR BAG WARNING LIGHT ILLUMINATED. THE DEALER REPLACED THE WIRING HARNESS TO THE PASSENGERS AIR BAG YET THE FAILURE RECURRED. THE DEALER MADE A SECOND REPAIR TO THE PASSENGERS WIRING HARNESS AND WITHIN A YEAR, THE FAILURE RECURRED. THE VEHICLE WAS OUT OF WARRANTY AND ANY FURTHER REPAIRS WOULD BE AT THE OWNERS EXPENSE. THE APPROXIMATE FAILURE MILEAGE WAS 52,781 AND THE CURRENT MILEAGE IS 110,000. UPDATED 10/05/10 *BF UPDATED 10/07/10

NHTSA ODI #10330119

143,772 miles · May 4, 2010
Electrical System

OUR 2003 HYUNDAI SANTE FE WILL SHUT OFF WHILE DRIVING WITH NO WARNING AT ALL. THE TACHOMETER DROPS TO ZERO THEN THE VEHICLE WILL RESTART AND CONTINUE GOING. SOMETIMES IT WILL COMPLETELY SHUT OFF WHILE DRIVING OR AT A STOPLIGHT AND HAS TO BE PUT AND PARK AND CRANKED. THE VEHICLE ALSO BUCKS WHILE DRIVING AT TIMES AND THE TRANSMIS…

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OUR 2003 HYUNDAI SANTE FE WILL SHUT OFF WHILE DRIVING WITH NO WARNING AT ALL. THE TACHOMETER DROPS TO ZERO THEN THE VEHICLE WILL RESTART AND CONTINUE GOING. SOMETIMES IT WILL COMPLETELY SHUT OFF WHILE DRIVING OR AT A STOPLIGHT AND HAS TO BE PUT AND PARK AND CRANKED. THE VEHICLE ALSO BUCKS WHILE DRIVING AT TIMES AND THE TRANSMISSION SHIFT HARD WHEN PUTTING IN REVERSE AT TIMES. VEHICLE HAS BEEN SENT TO DEALERSHIP SEVERAL TIMES AND SAYS THEY CANNOT FIX IT WITHOUT SEEING IT HAPPEN WITH THEIR COMPUTER CONNECTED TO IT. OF COURSE, IT NEVER OCCURS FOR THEM. NOTHING HAS BEEN DONE TO RESOLVE THIS ISSUE. THIS HAPPENS NEARLY DAILY OVER THE LAST YEAR. THE VEHICLE IS NOT SAFE TO BE DRIVEN. *TR

NHTSA ODI #10328899

95,899 miles · Apr 13, 2010
Service Brakes, HydraulicTraction Control SystemCrash

WHILE DRIVING TO WORK , VEHICLE IN FRONT OF ME STOPPED ABRUPTLY , I STEPPED HARD ON THE BRAKE PEDAL I WAS GOING APPROX. 30 MPH, THE BRAKE PEDAL PULSATED ( ABS ACTIVATING) FOR A SECOND OR 2 AND STOPPED ,AND THE BRAKE PEDAL SUDDENLY SANK TO THE FLOOR,THE VEHICLE KEPT GOING, I PULLED THE EMERGENCY BRAKE TO TRY TO STOP , BUT IT WA…

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WHILE DRIVING TO WORK , VEHICLE IN FRONT OF ME STOPPED ABRUPTLY , I STEPPED HARD ON THE BRAKE PEDAL I WAS GOING APPROX. 30 MPH, THE BRAKE PEDAL PULSATED ( ABS ACTIVATING) FOR A SECOND OR 2 AND STOPPED ,AND THE BRAKE PEDAL SUDDENLY SANK TO THE FLOOR,THE VEHICLE KEPT GOING, I PULLED THE EMERGENCY BRAKE TO TRY TO STOP , BUT IT WAS TOO LATE I RAN INTO THE VEHICLE IN FRONT OF ME CAUSING CONSIDERABLE DAMAGE TO BOTH VEHICLES. I CONTACTED HYUNDAI DEALER AND WAS TOLD IT IS NOT A DEFECT AND ALSO IS NOT UNDER WARRANTY. I NOW HAVE TO HAVE THE CAR FIXED AT MY OWN EXPENSE. I FEEL A RECALL BY HYUNDAI SHOULD BE INITIATED SINCE THIS SEEMS TO BE COMMON DEFECT, PLEASE HELP! *TR

NHTSA ODI #10325523

112,000 miles · Apr 4, 2010
Engine And Engine Cooling

2003 SANTA FE STALLS AT HIGHWAY SPEEDS BUT IMMEDIATELY STARTS AGAIN. STALLING HAS ALSO BEEN NOTICED AT LOWER SPEEDS AND WHILE IDLING AT STOP LIGHTS. THIS OCCURS SPORADICALLY AND WITH NO INDICATION THAT ANYTHING IS WRONG, CHECK ENGINE LIGHT IS NOT ON SO A DIAGNOSTIC SCAN IS USELESS. I HAVE SEEN MANY OTHER COMPLAINTS ABOUT THE …

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2003 SANTA FE STALLS AT HIGHWAY SPEEDS BUT IMMEDIATELY STARTS AGAIN. STALLING HAS ALSO BEEN NOTICED AT LOWER SPEEDS AND WHILE IDLING AT STOP LIGHTS. THIS OCCURS SPORADICALLY AND WITH NO INDICATION THAT ANYTHING IS WRONG, CHECK ENGINE LIGHT IS NOT ON SO A DIAGNOSTIC SCAN IS USELESS. I HAVE SEEN MANY OTHER COMPLAINTS ABOUT THE SAME PROBLEM WITH NO SOLUTION FROM HYUNDAI. ALSO RECALLS ON 2001 AND 2002 FOR THE SAME PROBLEM. *TR

NHTSA ODI #10323695

32,263 miles · Apr 1, 2010
Air Bags

ON JANUARY 4, 2010 I HAD THE VEHICLE BATTERY REPLACED. AFTER BATTERY INSTALLATION THE AIRBAG WARNING LIGHT CAME ON AND REMAINED ON. ON JAN. 11 I PAID $87 TO HAVE A DIAGNOSTIC TEST WHICH INCORRECTLY INDICATED THAT ALL AIRBAGS HAD BEEN DEPLOYED PLUS A CRASH WAS RECORDED. MECHANIC'S RECOMMENDATION WAS TO HAVE SRS CONTROL MODULE REP…

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ON JANUARY 4, 2010 I HAD THE VEHICLE BATTERY REPLACED. AFTER BATTERY INSTALLATION THE AIRBAG WARNING LIGHT CAME ON AND REMAINED ON. ON JAN. 11 I PAID $87 TO HAVE A DIAGNOSTIC TEST WHICH INCORRECTLY INDICATED THAT ALL AIRBAGS HAD BEEN DEPLOYED PLUS A CRASH WAS RECORDED. MECHANIC'S RECOMMENDATION WAS TO HAVE SRS CONTROL MODULE REPLACED AT AN ESTIMATED COST OF OVER $400.

NHTSA ODI #10323379

118,000 miles · Mar 25, 2010
Steering

BROUGHT MY 2003 SANTA FE IN FOR SERVICE WHEN I WAS TOLD THAT MY STEERING RACK WAS LEAKING AND NEEDED TO BE REPLACED AT THE COST OF $1300 OF COURSE THE WARRANTY IS UP AND HYUNDAI WON'T DO ANYTHING ABOUT IT SENT A LETTER TO THE CEO WHO REALLY DIDN'T SEEM TO CARE ABOUT MY PROBLEM MY WIFE IS GOING THROUGH CANCER AND WE RELY ON THE C…

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BROUGHT MY 2003 SANTA FE IN FOR SERVICE WHEN I WAS TOLD THAT MY STEERING RACK WAS LEAKING AND NEEDED TO BE REPLACED AT THE COST OF $1300 OF COURSE THE WARRANTY IS UP AND HYUNDAI WON'T DO ANYTHING ABOUT IT SENT A LETTER TO THE CEO WHO REALLY DIDN'T SEEM TO CARE ABOUT MY PROBLEM MY WIFE IS GOING THROUGH CANCER AND WE RELY ON THE CAR TO GET BACK AND FORTH TO TREATMENTS I HAVE OWNED 6 HYUNDAI'SIN THE PAST SO THIS WILL BE MY LAST ONE FOR THE BAD PART IS THE CAR WON'T PASS INSPECTION IF ANYONE ELSE HAS HAD THIS PROBLEM PLEASE LET ME KNOW THE CAR HAS 118.000 MILES ON IT AND ACCORDING TO THEM THAT IS A LOT OF MILES SO I GUESS THEY ARE SAYING THE THERE CARS DON'T LAST LONG.

NHTSA ODI #10322121

Official recalls

4

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

09V123000 · Suspension:rear

Apr 16, 2009

HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.

Consequence & remedy

Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08023 · Rear Trailing Arm Corrosion Failure

Opened Oct 28, 2008 · Closed Apr 17, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Additional source detail variants (2)

Suspension

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.