MY EMERGENCY BRAKES WENT OUT WHILE ME AND MY 8 YEAR OLD DAUGHTER WAS DRIVING DOWN A HIGHWAY. *TR
2003 Hyundai Santa Fe
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2003 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Santa Fe years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
245 reports with mileage · 63 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Suspension. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Air Bags. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
308 reportsTHE AIRBAG LIGHT STAYS ON FOR NO REASON IT HAS BEEN ON FOR 8MONTHS NOW AND NO FUSES ARE BLOWN AND NOW MY BRIGHT LIGHTS WONT WORK WHEN I FLIP THEM ON THE LIGHTS SHUT OFF. *TR
I HAVE A 2003 HYUNDAI SANTE FE AND I HAVE HAD CONTINUAL TRANSMISSION PROBLEMS SINCE I BOUGHT IT IN 2004. MY FIRST ENCOUNTER STARTED AROUND 37,000 MILES,THE VEHICLE BEGAN TO SLIP/HESITATE WHILE DRIVING ON THE ROAD. THE DEALER COULDN'T FIND THE PROBLEM THREE SEPARATE TIMES. I TOLERATED THE NUISANCE FOR ABOUT A YR UNTIL ONE DAY I W…
Read full complaint
I HAVE A 2003 HYUNDAI SANTE FE AND I HAVE HAD CONTINUAL TRANSMISSION PROBLEMS SINCE I BOUGHT IT IN 2004. MY FIRST ENCOUNTER STARTED AROUND 37,000 MILES,THE VEHICLE BEGAN TO SLIP/HESITATE WHILE DRIVING ON THE ROAD. THE DEALER COULDN'T FIND THE PROBLEM THREE SEPARATE TIMES. I TOLERATED THE NUISANCE FOR ABOUT A YR UNTIL ONE DAY I WAS DRIVING AND THE TRANSMISSION 'GOT STUCK'! I HAD TO DRIVE HOME IN FIRST GEAR FOR 15 MILES! THE DEALER COULDN'T RE-ENACT IT, BUT DEFINITELY CHARGED ME $1800 TO FLUSH THE TRANSMISSION, AMONGST VARIOUS OTHER 'PART REPLACEMENTS'. THE PROBLEM SEEMED TO 'DISAPPEAR' FOR ABOUT 4 MTHS AND IT STARTED AGAIN! TRANSMISSION WOULD JERK, SKIP AND MISS NO MATTER WHAT SPEED I WAS GOING, BUT THEN DISAPPEAR.. IT WAS MOODY AND INTERMITTENT, NOT CONSTANT AND DANGEROUS. THE DEALER STILL COULDN'T FIND THE PROBLEM! THEN ONE DAY I PLACED THE VEHICLE INTO REVERSE AND IT JERKED BACK HARD!! MY HEAD WAS CLOSE TO HITTING THE STEERING WHEEL. AT FIRST I THOUGHT THE VEHICLE WAS STRUCK BY ANOTHER VEHICLE, BUT SOON REALIZED THAT IT WAS THE TRANSMISSION BECAUSE IT BEGAN TO SQUEAL AND WHINE! THE SERPENTINE BELT AND THE CRANKSHAFT PULLEY WERE REPLACED AND THE PROBLEM SEEMED TO BE CORRECTED. JUST TWO MONTHS LATER, I WAS STRANDED ON THE HIGHWAY, AGAIN, WITHOUT ANY FOREWARNING! I WAS DRIVING MY SON TO SCHOOL AND ALL OF A SUDDEN, THE TRANNY DIDN'T WANT TO GO INTO GEAR, AGAIN, AND IT JERKED A FEW SECONDS AFTER IT SLIPPED. I HAD TO CREEP MY WAY HOME BY DRIVING ABOUT 500-750 FT AND THEN THE TRANNY SLIPPED AND VIOLENTLY JERKED, PUT VEHICLE IN REVERSE A FEW TIMES AND THEN TRIED AGAIN. EVER SINCE I BEGAN TO HAVE THESE PROBLEMS WHEN I FIRST BOUGHT THE CAR I HAVE BEEN SEARCHING ONLINE AND FOLLOWING THE LARGE AMOUNT OF SIMILAR AND WORSE COMPLAINTS REGARDING THE SAME PROBLEMS. I AM SURPRISED THAT THIS PROBLEM HAS NOT BEEN ADDRESSED AND FURTHER LOOKED INTO. PLEASE, RESEARCH THIS.. PLEASE INVESTIGATE THIS TYPE OF PROBLEM, PLEASE. *TR
THE VEHICLE FOR THE LAST 3 YEARS WAS NOT GETTING THE GAS MILEAGE SUGGESTED BY MANUFACTURER. IT WAS TAKEN REPEATEDLY TO DEALER WHERE WE WERE TOLD, "EVERYTHING CHECKED OUT JUST FINE". ALL MAINTENANCE WAS DONE AS REQUIRED BY DEALER". AS CAR BECAME MORE SLUGGISH AND FINALLY QUIT RUNNING ALTOGETHER- WE TOOK IT TO AN OUTSIDE MECHAN…
Read full complaint
THE VEHICLE FOR THE LAST 3 YEARS WAS NOT GETTING THE GAS MILEAGE SUGGESTED BY MANUFACTURER. IT WAS TAKEN REPEATEDLY TO DEALER WHERE WE WERE TOLD, "EVERYTHING CHECKED OUT JUST FINE". ALL MAINTENANCE WAS DONE AS REQUIRED BY DEALER". AS CAR BECAME MORE SLUGGISH AND FINALLY QUIT RUNNING ALTOGETHER- WE TOOK IT TO AN OUTSIDE MECHANIC AND LEARNED THAT THE CATALYTIC CONVERTER HAD GONE BAD. I CHECKED THE INTERNET AND THIS IS A COMMON COMPLAINT WITH THIS VEHICLE- DEALERS ARE REPAIRING TRANSMISSIONS AND EMISSION CONTROLS AND CUSTOMERS ARE STILL COMPLAINING ABOUT BAD GAS MILEAGE, SLUGGISH VEHICLES. NOW THAT THE CATALYTIC CONVERTER HAS BEEN REPLACED- THE CAR IS GETTING THE CORRECT GAS MILEAGE AND RUNNING BETTER. *TR
TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE VEHICLE WAS PARKED WHEN THE CONTACT NOTICED FUEL ON THE GROUND AND THAT THE FUEL TANK WAS LEAKING. THE VEHICLE WAS TAKEN TO A REPAIR SHOP WHERE THE CONTACT WAS INFORMED THAT THE FUEL TANK WAS CORRODED AND RUSTED. THE CONTACT CALLED THE MANUFACTURER WHO STATED THAT THE VEHICLE WAS …
Read full complaint
TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE VEHICLE WAS PARKED WHEN THE CONTACT NOTICED FUEL ON THE GROUND AND THAT THE FUEL TANK WAS LEAKING. THE VEHICLE WAS TAKEN TO A REPAIR SHOP WHERE THE CONTACT WAS INFORMED THAT THE FUEL TANK WAS CORRODED AND RUSTED. THE CONTACT CALLED THE MANUFACTURER WHO STATED THAT THE VEHICLE WAS NO LONGER UNDER WARRANTY AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 90,060.
DRIVER SIDE SUN VISOR IS DEFECTIVE. WITHIN A FEW MONTHS OF PURCHASE THE SUN VISOR WOULD NOT STAY UP IN THE UNUSED POSITION. FOR SEVERAL YEARS I HELD IT IN PLACE WITH VELCRO. IT WAS DIFFICULT TO SWING IT OVER TO COVER THE SIDE WINDOW. RECENTLY THE ENTIRE PLASTIC CONNECTOR BROKE AND THE SUN VISOR DANGLED FROM THE ELECTRICAL CONNEC…
Read full complaint
DRIVER SIDE SUN VISOR IS DEFECTIVE. WITHIN A FEW MONTHS OF PURCHASE THE SUN VISOR WOULD NOT STAY UP IN THE UNUSED POSITION. FOR SEVERAL YEARS I HELD IT IN PLACE WITH VELCRO. IT WAS DIFFICULT TO SWING IT OVER TO COVER THE SIDE WINDOW. RECENTLY THE ENTIRE PLASTIC CONNECTOR BROKE AND THE SUN VISOR DANGLED FROM THE ELECTRICAL CONNECTION IN FRONT OF THE DRIVER.THIS OCCURRED WHILE WE WERE DRIVING ON THE FREEWAY. WE USED VELCRO AND DUCT TAPE IN AN ATTEMPT TO KEEP THE SUN VISOR FROM DANGLING. IT WAS NOT USABLE. WE HAVE NOW DISCONNECTED THE SUN VISOR FROM THE ELECTRICAL SOURCE AND REMOVED IT COMPLETELY. IT WAS A SERIOUS SAFETY ISSUE DANGLING IN FRONT OF THE DRIVE. IT IS STILL A SAFETY ISSUE BECAUSE I DO NOT A MEANS TO BLOCK THE SUN FROM THE DRIVER. I NOTICED ON THE INTERNET THAT A NUMBER OF OTHER OWNERS HAVE COMPLAINED ABOUT THIS SAME HYUNDAI DEFECT. *TR
2003 HYUNDAI SANTA FE GS, FWD, 2.7L AUTOMATIC - BATTERY LIGHT INTERMITTENTLY COMES ON IN WET WEATHER AND POWER STEERING IS LOST. ONLINE RESEARCH SHOWS OTHER OWNERS OF THE SAME VEHICLE HAVE TAKEN THEIR VEHICLES TO THE DEALER WITH THE SAME PROBLEM AND HAVE RECEIVED NO FIXES. LOSING POWER STEERING WHILE DRIVING IS A SEVERE SAFETY H…
Read full complaint
2003 HYUNDAI SANTA FE GS, FWD, 2.7L AUTOMATIC - BATTERY LIGHT INTERMITTENTLY COMES ON IN WET WEATHER AND POWER STEERING IS LOST. ONLINE RESEARCH SHOWS OTHER OWNERS OF THE SAME VEHICLE HAVE TAKEN THEIR VEHICLES TO THE DEALER WITH THE SAME PROBLEM AND HAVE RECEIVED NO FIXES. LOSING POWER STEERING WHILE DRIVING IS A SEVERE SAFETY HAZARD. *TR
TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING 5 MPH THE VEHICLE STALLED AND THE VEHICLE LOST ALL ELECTRICAL POWER. THE CONTACT COASTED TO THE SIDE OF THE ROAD AND CALLED A TOW TRUCK. THE CONTACT THEN DECIDED TO RESTART THE VEHICLE AND IT BEGAN TO FUNCTION NORMALLY. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO WAS U…
Read full complaint
TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING 5 MPH THE VEHICLE STALLED AND THE VEHICLE LOST ALL ELECTRICAL POWER. THE CONTACT COASTED TO THE SIDE OF THE ROAD AND CALLED A TOW TRUCK. THE CONTACT THEN DECIDED TO RESTART THE VEHICLE AND IT BEGAN TO FUNCTION NORMALLY. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO WAS UNABLE TO DUPLICATE THE FAILURE. THE DEALER WAS NOT FAMILIAR WITH THE FAILURE. THE FAILURE HAD ONLY OCCURRED ONE TIME. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 118,000 AND THE CURRENT MILEAGE WAS 118,002.
I HAVE EXPERIENCED MY 4TH INCIDENT OF SUDDEN UNINTENDED ACCELERATION ON MY 2003 HYUNDAI SANTA FE. I HAVE REPORTED THIS TO YOU THREE TIMES BEFORE. I AM CONCERNED THAT I MAY INJURE MYSELF OR ANOTHER PERSON WHEN THIS HAPPENS. I NOW DRIVE WITH MY HAND ON THE SHIFT LEVER AND PUT THE CAR INTO NEUTRAL WHEN NEARING ANY POSSIBLE SITUATIO…
Read full complaint
I HAVE EXPERIENCED MY 4TH INCIDENT OF SUDDEN UNINTENDED ACCELERATION ON MY 2003 HYUNDAI SANTA FE. I HAVE REPORTED THIS TO YOU THREE TIMES BEFORE. I AM CONCERNED THAT I MAY INJURE MYSELF OR ANOTHER PERSON WHEN THIS HAPPENS. I NOW DRIVE WITH MY HAND ON THE SHIFT LEVER AND PUT THE CAR INTO NEUTRAL WHEN NEARING ANY POSSIBLE SITUATION WHERE I COULD HIT ANOTHER CAR OR A PEDESTRIAN. I AM BECOMING SO ADEPT AT THIS MANEUVER THAT LAST TIME IT HAPPENED I PUT IT IN NEUTRAL AUTOMATICALLY. I WAS BADLY SHAKEN, BUT NOTHING SERIOUS HAPPENED. I HAVE REPORTED THIS TO HYUNDAI AMERICA AND THEY ARE NOT CONCERNED. THEY HAVE INSPECTED THE PROBLEM AND CLAIM THAT THE CAR IS SAFE TO DRIVE. THE CONSUMER STATED SHE HAD ALREADY BEEN DRIVING FOR A FEW HOURS, SO THE ENGINE WAS WARM. THE CRUISE CONTROL WAS ON AND SHE WAS HEADED UP A MOUNTAIN HIGHWAY, WHEN SUDDENLY THE VEHICLE LUNGED FORWARD, INCREASING IN SPEED AS SHE WAS CRESTING THE HILL. AS SHE HEADED DOWN, BRAKING, THE TACHOMETER CONTINUED TO WIDELY GO UP AND DOWN AND THE ENGINE WAS REVVING UP . ONCE SHE PULLED OVER, THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO THE DEALER. THEY DOWNLOADED A COMPUTER UPGRADE AND OVER THE NEXT 4-5 WEEKS ON OCCASION, THE VEHICLE WOULD STALL AT LOW SPEEDS. ACCORDING TO THE INVOICE, THE THROTTLE POSITION SENSOR WAS REPLACED. UPDATED IVOQ 11/03/10 *TR
TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE AUTOMATIC ANTI-LOCKING BRAKE SYSTEM SHUTS ON AND OFF WITHOUT WARNING. THE DEALER WOULD NOT DIAGNOSE THE FAILURE SINCE THE VEHICLE WAS NOT LISTED UNDER RECALL CAMPAIGN NUMBER 04V131000, SERVICE BRAKES, HYDRAULIC: ANTILOCK: CONTROL UNIT/MODULE WHICH WAS REL…
Read full complaint
TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE AUTOMATIC ANTI-LOCKING BRAKE SYSTEM SHUTS ON AND OFF WITHOUT WARNING. THE DEALER WOULD NOT DIAGNOSE THE FAILURE SINCE THE VEHICLE WAS NOT LISTED UNDER RECALL CAMPAIGN NUMBER 04V131000, SERVICE BRAKES, HYDRAULIC: ANTILOCK: CONTROL UNIT/MODULE WHICH WAS RELATED TO THE ANTI-LOCK BRAKING SYSTEM. THE FAILURE AND CURRENT MILEAGES WERE 61000.
Official recalls
414V435000 · Suspension:front:springs:coil Springs
Jul 18, 2014
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Consequence & remedy
Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
09V123000 · Suspension:rear
Apr 16, 2009
HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.
Consequence & remedy
Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
Mar 16, 2004
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.
Consequence & remedy
Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
03V520000 · Equipment:other:labels
Dec 18, 2003
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA08023 · Rear Trailing Arm Corrosion Failure
Opened Oct 28, 2008 · Closed Apr 17, 2009
Status: closed (inferred from source dates) · Suspension; Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Additional source detail variants (2)
Suspension
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Illustration