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2002 Chevrolet Malibu

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.

About this comparison →

When problems were reported

Mileage at the reported incident

391 reports with mileage · 176 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports1 fire reports13 injury reports

What owners actually said

567 reports
Mileage unknown · Jan 27, 2005
Exterior Lighting

THE HAZARD SWITCH IS CUTTING OFF THE BLINCKER WHEN I TURRN THEM ON. IF I TOUCH OR MOVE THE HAZARD SWTCH THEN THE BLINKER WILL START WORKING AGAIN. 2002 CHEVY MALIBU. I PURCHASED THIS CAR BAND NEW WITH 11 MILES ON IT. THIS STARTED HAPPENING LAST YEAR. I ALSO SEE THAT A RECALL WAS DONE FOR THIS ON THE PREVIOUS YEAR MODEL, LOOKS LI…

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THE HAZARD SWITCH IS CUTTING OFF THE BLINCKER WHEN I TURRN THEM ON. IF I TOUCH OR MOVE THE HAZARD SWTCH THEN THE BLINKER WILL START WORKING AGAIN. 2002 CHEVY MALIBU. I PURCHASED THIS CAR BAND NEW WITH 11 MILES ON IT. THIS STARTED HAPPENING LAST YEAR. I ALSO SEE THAT A RECALL WAS DONE FOR THIS ON THE PREVIOUS YEAR MODEL, LOOKS LIKE THEY DIDN'T FIX IT ON ALL MALIBU'S.I*AK

NHTSA ODI #10108044

35,000 miles · Jan 11, 2005
Suspension

THE LOWER CONTROL ARM PRODUCES A POPPING SOUND WHEN TURNING IN EITHER DIRECTION. A RECALL WAS ISSUED, HOWEVER, THIS VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO VIN. *AK

NHTSA ODI #10107202

33,256 miles · Dec 22, 2004
Service Brakes, Hydraulic

MY 2002 CHEVY MALIBU (3 YRS OLD, JUST OUR OF FACTORY WARRANTY) WITH 33,000 MILES HAD THE FRONT LEFT BRAKE SEIZE UP. I LIMPED IT TO THE DEALER, HALF A MILE AWAY FROM MY HOUSE. BY THE TIME I GOT THERE, THE FRONT LEFT BRAKES WERE SMOKING. I WAS TOLD THAT THE CALIPER SEIZED UP BECAUSE THE PADS WERE TOO WORN. ALSO THAT THE PADS ON…

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MY 2002 CHEVY MALIBU (3 YRS OLD, JUST OUR OF FACTORY WARRANTY) WITH 33,000 MILES HAD THE FRONT LEFT BRAKE SEIZE UP. I LIMPED IT TO THE DEALER, HALF A MILE AWAY FROM MY HOUSE. BY THE TIME I GOT THERE, THE FRONT LEFT BRAKES WERE SMOKING. I WAS TOLD THAT THE CALIPER SEIZED UP BECAUSE THE PADS WERE TOO WORN. ALSO THAT THE PADS ON THE LEFT WERE WORN ALSO. THE CHEVY DEALER SAID I NEEDED TO HAVE ROTORS TURNED ON BOTH WHEELS, CALIPERS REPLACED ON BOTH WHEELS, AND NEW PADS & CALIPER BOLTS. TOTAL COST $784 NOT COVERED BY THE EXTENDED WARRANTY THAT I PAID $1250 FOR WHEN I BOUGHT THE CAR. THE WEAR INDICATORS GAVE VERY LITTLE WARNING THAT THE BRAKES WERE WARN. I HAD THE BRAKES INSPECTED A YEAR AGO (9000 MILES AGO) AND WAS TOLD THEY WERE FINE. I CAN UNDERSTAND TURNING THE ROTORS. I EXPECT TO PAY FOR PADS. BUT REPLACING THE CALIPERS ON BOTH WHEELS? DID I JUST GET TAKEN FOR A RIDE BY MY CHEVY DEALER? I HAVE SEEN LOTS OF REPORTS ABOUT PREMATURE BRAKE WEAR ON MALIBU. WHAT ARE MY OPTIONS? I HAVE ALREADY PAID FOR THE REPAIR. *JB

NHTSA ODI #10104347

40,000 miles · Dec 2, 2004
Exterior Lighting

TURN SIGNALS FAIL INTERMITTENTLY. REPLACED OEM SWITCH. PROBLEM CONTINUES.*AK

NHTSA ODI #10100960

59,000 miles · Nov 30, 2004
Exterior Lighting

HAZARD WARNING/TURN SIGNAL SWITCH FAILED TO WORK INTERMITTENTLY. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ODI #10101836

Mileage unknown · Nov 23, 2004
Electrical SystemEngine And Engine CoolingExterior Lighting

MY TURN SIGNALS WORK INTERMITTENTLY MY ,FUEL PUMP FAILED AT 38,000 MILES,COOLENTENT SYSTEM ACTS UP OFF AND ON IT OVERHEATS AND THEN IT MIGHT WORK JUST FINE,HEAD GASKET STARTING LEAKING AT 39,000 MILES,MOTOR IS VERY LOUD AND NOISY WHEN IT FIRST STARTS, IT MISSES OUT WHILE RUNNING BUT PARKED, GAS GAGE DOESN'T READ PROPERLY IT BOUN…

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MY TURN SIGNALS WORK INTERMITTENTLY MY ,FUEL PUMP FAILED AT 38,000 MILES,COOLENTENT SYSTEM ACTS UP OFF AND ON IT OVERHEATS AND THEN IT MIGHT WORK JUST FINE,HEAD GASKET STARTING LEAKING AT 39,000 MILES,MOTOR IS VERY LOUD AND NOISY WHEN IT FIRST STARTS, IT MISSES OUT WHILE RUNNING BUT PARKED, GAS GAGE DOESN'T READ PROPERLY IT BOUNCES ALL OVER THE PLACE. *AK

NHTSA ODI #10100434

55,029 miles · Nov 12, 2004
Exterior Lighting

TURN SIGNAL INTERMITTENTLY FAILED, AND THE CONSUMER WAS UNABLE TO WARN OTHER DRIVERS. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ODI #10099861

25,000 miles · Nov 8, 2004
Exterior Lighting

THE TURN SIGNALS AND THE HAZARD LIGHTS WORKED INTERMITTENTLY. DEALER STATED IT WAS NOT COVERED UNDER WARRANTY.*AK

NHTSA ODI #10099571

13,136 miles · Nov 8, 2004
Fuel System, Gasoline

CAR COUGHS/HESITATES WHEN DRIVING BETWEEN 65-75 MPH. BEGAN DOING WHEN I MOVED TO ARIZONA. DID NOT DO IT IN FL USING REGULAR GRADE GAS. DEALER SAID MY FUEL FILTER WAS ALL CLOGGED AND DIRTY AND THE FUEL WAS GETTING DARK COLORED. SAID I NEED TO USE CHEVRON OR ARCO GAS AS THEY PUT A DETERGENT IN THEIR GAS THAT GMC IS RECOMMENDING FO…

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CAR COUGHS/HESITATES WHEN DRIVING BETWEEN 65-75 MPH. BEGAN DOING WHEN I MOVED TO ARIZONA. DID NOT DO IT IN FL USING REGULAR GRADE GAS. DEALER SAID MY FUEL FILTER WAS ALL CLOGGED AND DIRTY AND THE FUEL WAS GETTING DARK COLORED. SAID I NEED TO USE CHEVRON OR ARCO GAS AS THEY PUT A DETERGENT IN THEIR GAS THAT GMC IS RECOMMENDING FOR ALL THEIR CARS. DEALER CHANGED FUEL FILTERS AND AIR FILTER. I TRIED REGULAR GRADE GAS FROM ARCO. NO DIFFERENCE. AM TAKING IT BACK TO SERVICE AT DEALER AGAIN.*AK

NHTSA ODI #10098490

39,000 miles · Oct 29, 2004
Exterior Lighting

CONSUMER STATED TURN SIGNALS FAILED. A RECALL WAS ISSUED FOR THE TURN SIGNALS IN THE 2001 MODEL YEAR, HOWEVER THE 2002 MODEL YEAR WAS WAS NOT INCLUDED IN THE RECALL. *AK

NHTSA ODI #10094565

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

02V107000 · Exterior Lighting:headlights

Apr 10, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence & remedy

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05055 · Turn Signal Failures

Opened Sep 27, 2005 · Closed Jan 13, 2006

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.