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2002 Chevrolet Malibu

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.

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When problems were reported

Mileage at the reported incident

391 reports with mileage · 176 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports1 fire reports13 injury reports

Tires complaints

10 reports
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Mileage unknown · Jul 29, 2015
Tires

I PURCHASED 4 NEW 70,000 MILE GENERAL ALTIMAX RT TIRES IN FEBRUARY 2013 FROM WALMART #3581. THE TIRES NOW HAVE EXACTLY 10,774 MILES ON THEM. THEY ARE MAKING LOUD THUMPING NOISES THAT I DESCRIBE AS A HELICOPTER SOUND. THE SOUND VARIES DEPENDING ON VEHICLE SPEED, BUT IT SEEMS MOST NOTICEABLE AROUND 35-50 MILES PER HOUR. STEERING I…

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I PURCHASED 4 NEW 70,000 MILE GENERAL ALTIMAX RT TIRES IN FEBRUARY 2013 FROM WALMART #3581. THE TIRES NOW HAVE EXACTLY 10,774 MILES ON THEM. THEY ARE MAKING LOUD THUMPING NOISES THAT I DESCRIBE AS A HELICOPTER SOUND. THE SOUND VARIES DEPENDING ON VEHICLE SPEED, BUT IT SEEMS MOST NOTICEABLE AROUND 35-50 MILES PER HOUR. STEERING IS DIFFICULT, AND THE CAR FEELS UNSTABLE. 70K TIRES SHOULD LAST LONGER THAN 10,774 MILES ON PASSENGER CAR. THESE TIRES ARE DEFECTIVE AND DANGEROUS.

NHTSA ODI #10744843

140,000 miles · Jun 30, 2015
Tires

TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU EQUIPPED WITH UNIROYAL TIGERPAW TIRES, SIZE 215/60/15 (NA). WHILE DRIVING 25 MPH, THE STEERING WHEEL STARTED TO VIBRATE VIOLENTLY. THE CONTACT MERGED TO THE SIDE OF THE ROAD AND NOTICED THAT THE TIRE HAD A KNOT ON THE TREAD BELT. THE FAILURE OCCURRED ON FOUR OTHER OCCASIONS. THE MANUF…

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TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU EQUIPPED WITH UNIROYAL TIGERPAW TIRES, SIZE 215/60/15 (NA). WHILE DRIVING 25 MPH, THE STEERING WHEEL STARTED TO VIBRATE VIOLENTLY. THE CONTACT MERGED TO THE SIDE OF THE ROAD AND NOTICED THAT THE TIRE HAD A KNOT ON THE TREAD BELT. THE FAILURE OCCURRED ON FOUR OTHER OCCASIONS. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE TIRES WERE REPLACED BY THE MANUFACTURER. THE DOT NUMBER WAS UNKNOWN. THE FAILURE MILEAGE WAS 140,000.

NHTSA ODI #10731265

118,250 miles · Mar 22, 2015
Tires

ON 3/21/15, WHILE DRIVING AT A SPEED OF 60 MPH, MY RIGHT REAR TIRE SHREDDED COMPLETELY CAUSING ME TO SWERVE OFF OF THE ROAD ONTO THE SHOULDER. THE TIRE IS A REMINGTON EMERALD LX 215 / 60 R15, DOT PJMW 6PKR (GSWR30895). *TR

NHTSA ODI #10700892

35,000 miles · Feb 19, 2013
Tires

IN 2006 I PURCHASED 4 NEW COOPER LIFELINER TOURING SLE TIRES FROM A LOCAL DEALER FOR A 2002 CHEVROLET MALIBU. TIRES WERE HIGHLY RECOMMENDED AND TOUTED AS BEING TOP OF THE LINE. JUST AFTER A FEW YEARS OF SERVICE, I HAD TO FREQUENTLY ADD AIR TO THE TIRES. THIS WAS ESPECIALLY WORSE UNDER THE WEIGHT OF THE FRONT AXLE. INSTEAD OF CHE…

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IN 2006 I PURCHASED 4 NEW COOPER LIFELINER TOURING SLE TIRES FROM A LOCAL DEALER FOR A 2002 CHEVROLET MALIBU. TIRES WERE HIGHLY RECOMMENDED AND TOUTED AS BEING TOP OF THE LINE. JUST AFTER A FEW YEARS OF SERVICE, I HAD TO FREQUENTLY ADD AIR TO THE TIRES. THIS WAS ESPECIALLY WORSE UNDER THE WEIGHT OF THE FRONT AXLE. INSTEAD OF CHECKING AIR PRESSURE ONCE A MONTH, I HAD TO CHECK ABOUT EVERY 2 WEEKS. CAUSES THE CAR TO HANDLE POORLY ON THE ROAD, STEER HARDER, AND FUEL EFFICIENCY GOES DOWN. RETURNED TO PLACE OF PURCHASE, AND TIRES WERE REMOVED AND REINSTALLED TO RESEAL. TIRES WERE ALWAYS WELL MAINTAINED, ROTATED, CLEANED, GARAGED, AND PROPERLY AIRED TO THE SPECS OF THE VEHICLE. I EVEN AVOID POT HOLES. SHOP OWNER COMMENTED HOW NICE THEY WERE WEARING. AFTER ONLY ABOUT 35K MILES OF SERVICE AND 5/32 TREAD REMAINING I RETURNED TO THE SHOP FOR 2ND OR 3RD TIME AGAIN WITH SAME COMPLAINT OF HAVING TO ADD AIR TOO FREQUENTLY. TIRES WERE AGAIN REMOVED AND SHOP OWNER STATED THE TIRE NEEDED REPLACED DUE TO A SPLIT ON THE INSIDE AND POTENTIAL FOR COMPLETE TIRE FAILURE. SHOP OWNER STATED THAT THE TIRES ARE NOT WARRANTED DUE TO AGE. TIRES GAVE NO INDICATION OF IMMINENT FAILURE. TIRES ARE NOT DRY ROTTED, NO NOISE, NO REPAIRS, NO VIBRATION AND PLENTY OF TREAD DEPTH WITH AT LEAST 5/32 REMAINING. TIRES CONVENIENTLY JUST MADE IT PAST THE WARRANTY. THE SHOP HAD TO INSTALL MY TEMPORARY SPARE SO I COULD GET HOME. I FOUND IT A BIT UNUSUAL THAT THE SHOP OWNER WANTED TO KEEP THE BAD TIRE WITHOUT CHARGING ME DISPOSAL FEE. I STILL HAVE THE TIRES, AND CURIOUSLY ALL 4 HAVE HAIR LINE SPLITS ON THE INSIDES. YOU CAN'T SEE ANY INDICATION ON THE OUTSIDE OF THE TIRE. IT HAS TO BE REMOVED FROM THE RIM TO SEE THE PROBLEM AREAS. NOT INCLUDING MY EXPERIENCES, I KNOW OF AT LEAST 3 OTHER INSTANCES OF COOPER LIFELINER TOURING TIRES HAVING AIR PRESSURE ISSUES. I CONSIDER THIS PREMATURE FAILURE AND POTENTIAL FOR ACCIDENTS. *TR

NHTSA ODI #10498553

9,000 miles · Mar 7, 2005
Tires

CHEVROLET MALIBU 2002, TIRES WORN AT 9,000 MILES. *BF THE DEALER REPLACED THE TIRES WITH NO QUESTIONS ASKED. AT 29000 MILE THE TIRES WERE BADLY WORN AGAIN. THIS TIME THE DEALER REFUSED TO REPLACE THE TIRES INDICATING THAT THE WEAR WAS THE CONSUMER'S FAULT. THE VEHICLE WAS TAKEN TO A TIRE DEALER WHO INFORMED THE CONSUMER THA…

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CHEVROLET MALIBU 2002, TIRES WORN AT 9,000 MILES. *BF THE DEALER REPLACED THE TIRES WITH NO QUESTIONS ASKED. AT 29000 MILE THE TIRES WERE BADLY WORN AGAIN. THIS TIME THE DEALER REFUSED TO REPLACE THE TIRES INDICATING THAT THE WEAR WAS THE CONSUMER'S FAULT. THE VEHICLE WAS TAKEN TO A TIRE DEALER WHO INFORMED THE CONSUMER THAT THE TIRES WERE IMPERFECT. *NM

NHTSA ODI #10114860

21,338 miles · Jan 15, 2004
Service Brakes, HydraulicTiresUnknown Or Other

THE ROTORS ON THIS VEHICLE WARPED WITHIN THE FIRST YEAR AND CONTINUE TO WARP EVERY TWO TO FOUR MONTHS. THIS IS CAUSING WEAR ON THE BRAKES WHICH HAD TO BE REPLACED AT 21338 MILES AT MY COST AND AGAIN AT 31474 MILES AT THE DEALERS COST.

NHTSA ODI #10068857

Mileage unknown · Aug 2, 2003
Tires

PURCHASED A 2002 CHEVROLET MALIBU 07-04-03 WITH 4500 MILES. NOTICED THE TIRES HAD CRACKS BETWEEN THE TREAD AND SIDEWALLS. DEALER WOULD NOT REPLACE TIRES. FIRESTONE DEALERSHIP REPLACED WITH A DIFFERENT TIRE AT NO CHARGE, STATED IT LOOKED LIKE PREMATURE DRY ROT. FIRESTONE AFFINITY, DOT 8XMWAAA4501, P215/60R15. *AK

NHTSA ODI #10030659

Mileage unknown · Sep 30, 2002
TiresInjury

WHILE DRIVING, THE LEFT FRONT TIRE BLEW OUT, CAUSING CONSUMER TO SWERVE OFF THE RAOD AND STRIKING A MEDIAN WALL, CONSUMER SUFFERED MINOR INJURIES. NO OTHER TIRE INFO GIVEN. (OHIO TRAFFIC CRASH REPORT #10-90-494)*JB

NHTSA ODI #567667

Mileage unknown · Jun 25, 2002
TiresVehicle Speed Control

THE CAR JERKS AT 70 MPH, DEALER COULD NOT FIND THE PROBLEM. THE CRUISE CONTROL WAS STUCK IN THE ON POSITION WHEN STARTING THE CAR (WAS NOT ACTIVATED), DEALER COULD NOT FIND THE PROBLEM. THE CAR FEELS UNSTABLE AND SHACKS AT 50+ MPH (SINCE THE TIME OF PURCHASE THE TIRE PRESSURE HAS NOT BEEN ADJUSTED), THE DEALER SAID THE TIRE WAS…

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THE CAR JERKS AT 70 MPH, DEALER COULD NOT FIND THE PROBLEM. THE CRUISE CONTROL WAS STUCK IN THE ON POSITION WHEN STARTING THE CAR (WAS NOT ACTIVATED), DEALER COULD NOT FIND THE PROBLEM. THE CAR FEELS UNSTABLE AND SHACKS AT 50+ MPH (SINCE THE TIME OF PURCHASE THE TIRE PRESSURE HAS NOT BEEN ADJUSTED), THE DEALER SAID THE TIRE WAS OVER INFLATED, TIRE PRESSURE WAS CORRECTED, BUT THE SHACKING HAS BECOME WORSE.

NHTSA ODI #763457

Mileage unknown · Dec 13, 2001
Tires

TIRES, ESPECIALLY THE ONES IN FRONT HAD DEVELOPED WEAR OUT IN MIDDLE WITHOUT PRIOR WARNING. CONSUMER CONTACTED DEALER, BUT THEY COULD NOT STATE WHAT HAD CAUSED WEAR JUST ON FRONT. FIRESTONE, P-215/60R15. PLEASE PROVIDE MORE INFORMATION.*AK

NHTSA ODI #8000704

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

02V107000 · Exterior Lighting:headlights

Apr 10, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence & remedy

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05055 · Turn Signal Failures

Opened Sep 27, 2005 · Closed Jan 13, 2006

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.