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2002 Chevrolet Malibu

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.

About this comparison →

When problems were reported

Mileage at the reported incident

391 reports with mileage · 176 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports1 fire reports13 injury reports

Structure complaints

12 reports
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185,000 miles · Jun 21, 2016
Structure

TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU. WHEN THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR BRAKE REPAIRS, THE TECHNICIAN NOTICED THAT THE ENTIRE FRAME WAS ROTTED OUT AND ADVISED THE CONTACT TO TAKE THE VEHICLE OFF THE ROAD. THE TECHNICIAN DID NOT PROCEED WITH THE BRAKE WORK, STATING THAT THE VEHICLE WAS COMPLETELY D…

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TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU. WHEN THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR BRAKE REPAIRS, THE TECHNICIAN NOTICED THAT THE ENTIRE FRAME WAS ROTTED OUT AND ADVISED THE CONTACT TO TAKE THE VEHICLE OFF THE ROAD. THE TECHNICIAN DID NOT PROCEED WITH THE BRAKE WORK, STATING THAT THE VEHICLE WAS COMPLETELY DAMAGED AND NOT ABLE TO BE REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 185,000.

NHTSA ODI #10875669

95,000 miles · Nov 13, 2014
Service BrakesStructure

THE CAR WAS TAKEN IN FOR ROUTINE MAINTENANCE. UPON INSPECTION THE GM MECHANIC SHOWED ME THAT THE BRAKE LINES WERE COMPLETELY RUSTED OUT. THERE ARE OTHER PARTS OF THE UNDER BODY THAT HAVE A LOT OF CORROSION. THERE IS POTENTIAL RISK OF FAILURE WHICH COULD LEAD TO AN ACCIDENT. THE CAR HAS UNDER 100,000 MILES ON IT, IS GARAGE KE…

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THE CAR WAS TAKEN IN FOR ROUTINE MAINTENANCE. UPON INSPECTION THE GM MECHANIC SHOWED ME THAT THE BRAKE LINES WERE COMPLETELY RUSTED OUT. THERE ARE OTHER PARTS OF THE UNDER BODY THAT HAVE A LOT OF CORROSION. THERE IS POTENTIAL RISK OF FAILURE WHICH COULD LEAD TO AN ACCIDENT. THE CAR HAS UNDER 100,000 MILES ON IT, IS GARAGE KEPT AND VERY WELL MAINTAINED. UPON FURTHER RESEARCH, THERE HAVE BEEN MANY COMPLAINTS AND ACCIDENTS RELATING TO THIS SPECIFIC ISSUE ON GM VEHICLES. DISCUSSING THE PROBLEM WITH GM CUSTOMER SERVICE, IT WAS TOLD THAT IT WOULD THE RESPONSIBILITY OF THE LOCAL DEALER TO WORKOUT A METHOD OF PAYMENT BUT GM WAS ESSENTIALLY NOT GOING TO BE OF ANY HELP. THE LOCAL DEALER CLEARLY HAS NO INCENTIVE TO TO BARE THE COST OF THE REPAIR. THIS IS A ENGINEERING DESIGN FLAW THAT SHOULD BE TAKEN CARE OF BY THE OEM. OTHER VEHICLES BY GM HAVE HAD THIS PROBLEM BUT NO RECALL OR ACKNOWLEDGMENT OF THIS ISSUE IS PRESENT. OTHER OEM HAVE HAD SIMILAR PROBLEMS AND QUICKLY ADDRESSED IT HAS A FREE REPAIR/RECALL TO THE THEIR CUSTOMERS. *TR

NHTSA ODI #10654712

Mileage unknown · May 15, 2009
Air BagsSeat BeltsStructureCrashInjury

MY GRANDSON WAS CRITICALLY INURED WHILE FRONT SEAT PASSENGER IN 2002 CHEVY MALIBU, THIS VEHICLE CANNOT SUSTAIN IMPACT OF 30 MPH OR LESS TO FRONT PASSENGER SIDE WITHOUT CAUSING FATAL IF NOT CRITICAL INJURIES TO PASSENGER. NO SIDE AIRBAG, NO PROTECTION WHATSOEVER. RATED WITH THREE STARS...... RIDICULOUS. MY GRANDSON LOST ONE LUN…

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MY GRANDSON WAS CRITICALLY INURED WHILE FRONT SEAT PASSENGER IN 2002 CHEVY MALIBU, THIS VEHICLE CANNOT SUSTAIN IMPACT OF 30 MPH OR LESS TO FRONT PASSENGER SIDE WITHOUT CAUSING FATAL IF NOT CRITICAL INJURIES TO PASSENGER. NO SIDE AIRBAG, NO PROTECTION WHATSOEVER. RATED WITH THREE STARS...... RIDICULOUS. MY GRANDSON LOST ONE LUNG AND PART OF HIS BRONCHIAL TUBE BECAUSE THERE IS NO SAFETY MEASUREMENTS ON THIS VEHICLE TO PROTECT FRONT PASSENGER. *TR

NHTSA ODI #10268828

Mileage unknown · Oct 12, 2008
Structure

BUBBLING AND RUST ON THE BACK PANEL OF THE CAR WHERE THE GAS COVER AND TANK IS. IT HAS RUST AND ALL KINDS OF BUBBLES ONLY ON THAT PANEL. *TR

NHTSA ODI #10245188

70,000 miles · Aug 2, 2008
Structure

HEARD NOISE IN FRONT END WHEN TURNING. WAS TOLD THE ENGINE CRADLE WAS ALMOST RUSTED ON R SIDE AND 2 STABILIZER LINKS WERE NO LONGER CONNECTED. 2002 CHEVY MALIBU - INQUIRED ABOUT WARRANTY FROM DEALER AND DEALER CLAIMED THESE ITEMS ARE NOT COVERED BY WARRANTY. *TR

NHTSA ODI #10236729

30,102 miles · Jul 18, 2008
Structure

I OWN A 2002 CHEVY MALIBU, THE LEFT REAR LIGHT ASSEMBLY LEAKS WATER, CONSEQUENTLY LEADING TO THE EROSION OF THE ASSEMBLY AND CAUSING IT TO NEED REPLACING. THIS WAS A COST OF APPROXIMATELY $200, AND NO GUARANTEE THAT IT WOULD NOT CONTINUE TO LEAK SINCE THE SEAL AROUND THE ASSEMBLY IS WORN. *TR

NHTSA ODI #10234876

Mileage unknown · Dec 10, 2007
Exterior LightingStructure

THE SEAL ON THE BACK LIGHTS GETS BAD AND ALLOWS MOISTURE TO GET IN AND SHORT OUT THE BRAKE, TURN SIGNAL AND BACK UP LIGHTS. REPAIRS ARE OVER $200 AND THEY CANNOT GUARANTEE IT WILL NOT HAPPEN WHEN THE LIGHTING HOUSING IS REPLACED. THIS SHOULD BE A RECALL, BECAUSE LIVING NEAR ATLANTA, BRAKE LIGHTS AND TURN SIGNALS ARE VERY IMPOR…

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THE SEAL ON THE BACK LIGHTS GETS BAD AND ALLOWS MOISTURE TO GET IN AND SHORT OUT THE BRAKE, TURN SIGNAL AND BACK UP LIGHTS. REPAIRS ARE OVER $200 AND THEY CANNOT GUARANTEE IT WILL NOT HAPPEN WHEN THE LIGHTING HOUSING IS REPLACED. THIS SHOULD BE A RECALL, BECAUSE LIVING NEAR ATLANTA, BRAKE LIGHTS AND TURN SIGNALS ARE VERY IMPORTANT. I NEVER KNOW WHEN THEY ARE WORKING. THIS IS VERY DANGEROUS. COME ON GM, MAKE DRIVERS OF YOUR VEHICLES SAFE!!!!! *TR

NHTSA ODI #10211407

Mileage unknown · May 12, 2007
Structure

I HAVE OWN MY 2002 MALIBU SINCE DECEMBER 2001 HAVE CHANGED THE A/C CONTROL SWITCH 3 TIMES. IT IS AT THE DEALERSHIP AGAIN TODAY FOR THE SAME REASON. AFTER ONLY TWO MONTHS SINCE THE LAST NEW SWITCH WAS INSTALLED, THE A/C WILL CHANGE FROM BLOWING OUT AIR CONDITIONING TO JUST BLOWING AIR. MY HUSBAND TELLS ME THAT THIS LAST TIME…

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I HAVE OWN MY 2002 MALIBU SINCE DECEMBER 2001 HAVE CHANGED THE A/C CONTROL SWITCH 3 TIMES. IT IS AT THE DEALERSHIP AGAIN TODAY FOR THE SAME REASON. AFTER ONLY TWO MONTHS SINCE THE LAST NEW SWITCH WAS INSTALLED, THE A/C WILL CHANGE FROM BLOWING OUT AIR CONDITIONING TO JUST BLOWING AIR. MY HUSBAND TELLS ME THAT THIS LAST TIME THE AIR CIRCULATION CHANGED FROM INSIDE AIR TO OUTSIDE AIR. THIS WAS A GREAT VEHICLE, BUT AN EXTREMELY ANNOYING PROBLEM. IS THERE SOME KIND OF DEFECT THAT WE ARE NOT AWARE OFF? *AK

NHTSA ODI #10190567

Mileage unknown · Apr 15, 2007
Service Brakes, HydraulicStructure

FOUND CORROSION ON THE BRAKE LINES AND MASTER CYLINDER, AND OTHER LINES THAT ARE LOCATED UNDER THE BATTERY CORROSION PLATE. THE BATTERY CORROSION PLATE WAS A GOOD IDEA. HOWEVER, PUTTING BRAKE LINES & OTHER COMPONENTS UNDER WERE ARE NOT A GOOD DESIGN. IT'S FLAWED, FOR IF THE BATTERY PLATE BECOMES CORRODED, THEN IT LEAKS ONTO TH…

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FOUND CORROSION ON THE BRAKE LINES AND MASTER CYLINDER, AND OTHER LINES THAT ARE LOCATED UNDER THE BATTERY CORROSION PLATE. THE BATTERY CORROSION PLATE WAS A GOOD IDEA. HOWEVER, PUTTING BRAKE LINES & OTHER COMPONENTS UNDER WERE ARE NOT A GOOD DESIGN. IT'S FLAWED, FOR IF THE BATTERY PLATE BECOMES CORRODED, THEN IT LEAKS ONTO THE LINES BELOW AND CAUSES DAMAGE AS IN MY VEHICLE. *AK

NHTSA ODI #10187979

80,000 miles · Mar 22, 2005
Structure

MY CHEVROLET, MALIBU IS A 2002 AND IN THE BACK PANELS NEAR THE REAR DOORS THE PAINT IS STARTING TO PEAL OFF.*AK

NHTSA ODI #10114471

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

02V107000 · Exterior Lighting:headlights

Apr 10, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence & remedy

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05055 · Turn Signal Failures

Opened Sep 27, 2005 · Closed Jan 13, 2006

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.