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2002 Chevrolet Malibu

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.

About this comparison →

When problems were reported

Mileage at the reported incident

391 reports with mileage · 176 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports1 fire reports13 injury reports

What owners actually said

567 reports
76,000 miles · Apr 25, 2005
Engine And Engine Cooling

IN JANUARY 2004, THE ?LOW COOLANT? LIGHT WENT ON. IT REQUIRED MORE COOLANT TO BE ADDED. THERE WAS NO EXTERNAL LEAKING OF THE ENGINE COOLANT. THE LIGHT WENT ON AGAIN ABOUT TWO WEEKS LATER. I TOOK IT TO A PRIVATE MECHANIC AND THE CAP WAS REPLACED. THE LEAK STOPPED. IN FEB. 2005, THE ?LOW COOLANT? LIGHT WENT ON AGAIN AND AGA…

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IN JANUARY 2004, THE ?LOW COOLANT? LIGHT WENT ON. IT REQUIRED MORE COOLANT TO BE ADDED. THERE WAS NO EXTERNAL LEAKING OF THE ENGINE COOLANT. THE LIGHT WENT ON AGAIN ABOUT TWO WEEKS LATER. I TOOK IT TO A PRIVATE MECHANIC AND THE CAP WAS REPLACED. THE LEAK STOPPED. IN FEB. 2005, THE ?LOW COOLANT? LIGHT WENT ON AGAIN AND AGAIN I ADDED COOLANT. TWO WEEKS LATER, THE ?LOW COOLANT? LIGHT WENT ON. THIS TIME I TOOK MY VEHICLE TO A CHEVROLET DEALER. I WAS INFORMED BY THE SERVICE DEPT. OF THIS DEALER THAT MY CAR REQUIRED A NEW INTAKE MANIFOLD GASKET. ALSO, ENGINE COOLANT MIGHT HAVE LEAKED INTO MY ENGINE, SO THE OIL AND TRANSMISSION FLUID REQUIRED FLUSHING AND FILTERS NEEDED TO BE REPLACED. THE SERVICE DEPARTMENT INFORMED ME THAT IT NEEDED TO BE DONE IMMEDIATELY OTHERWISE SERIOUS DAMAGE COULD BE DONE TO MY ENGINE. I HAD THE SERVICE DONE AS I THOUGHT CONTINUING TO OPERATE THE VEHICLE MIGHT HAVE POSED A SERIOUS SAFETY HAZARD. SO THE VEHICLE WAS REPAIRED AND MY COST WAS $1,700.00. I PHONED CHEVROLET CUSTOMER SERVICE AND WAS TOLD THIS REPAIR IS CONSIDERED ?NORMAL MAINTENANCE? AND I NEEDED TO COVER THE ENTIRE PRICE OF THE REPAIR. ALTHOUGH THERE WAS NO DAMAGE TO THE ENGINE OF THE VEHICLE, NEGLECTING TO HAVE THE NECESSARY SERVICE COMPLETED MAY HAVE RESULTED IN PERMANENT DAMAGE LIKE THE ENGINE CEASING TO WORK. I THINK THE ENGINE CEASING WHILE IN OPERATION MIGHT CAUSE A SLIGHT SAFETY HAZARD TO MYSELF, PASSENGERS IN THE CABIN AS WELL AS OTHER VEHICLES IN THE VICINITY OF MINE.*AK

NHTSA ODI #10118390

3,000 miles · Apr 25, 2005
Electrical SystemExterior Lighting

THE RADIO SOMETIMES WORKED AND SOMETIMES DIDN'T. AFTER 7 TRIPS, IT WAS DETERMINED THE PROBLEM WAS THE AMPLIFIER. THE RADIO WORKED FOR ABOUT A YEAR AND NOW IS DOING THE SAME THING AGAIN. ALSO, THE TURN SIGNALS WORK WHEN THEY FEEL LIKE IT. I HAD THE DEALER CHECK AND THEY SAID I NEEDED A NEW SWITCH. I DID NOT GET ONE AS YET, B…

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THE RADIO SOMETIMES WORKED AND SOMETIMES DIDN'T. AFTER 7 TRIPS, IT WAS DETERMINED THE PROBLEM WAS THE AMPLIFIER. THE RADIO WORKED FOR ABOUT A YEAR AND NOW IS DOING THE SAME THING AGAIN. ALSO, THE TURN SIGNALS WORK WHEN THEY FEEL LIKE IT. I HAD THE DEALER CHECK AND THEY SAID I NEEDED A NEW SWITCH. I DID NOT GET ONE AS YET, BUT SEE WHERE OTHER OWNERS ARE HAVING THE SAME ISSUE. I HAVE NOT RECEIVED A RECALL, NOR DID THE DEALER INFORM ME OF THE ISSUE. I INITIALLY HAD TROUBLE WITH THE OUTSIDE MIRRORS BUT THEY DID REMEDY THAT. I GET SHOCKED (ELECTRICALLY) MANY TIMES WHEN I EXIT THE CAR AS DO SOME OF MY PASSENGERS.*AK

NHTSA ODI #10118371

Mileage unknown · Apr 8, 2005
Exterior Lighting

MY SIGNAL LIGHT ALL OF A SUDDEN ONE DAY JUST STOPPED WORKING. NOW I HAVE FOUND THAT IF I TURN THE SIGNAL OFF BEFORE I ACTUALLY MAKE THE TURN AND IT TURNS OFF ITSELF THAT IT WILL CONTINUE WORKING. BUT IT IS VERY ANNOYING AND DANGEROUS.*AK

NHTSA ODI #10116635

Mileage unknown · Apr 8, 2005
Service Brakes, Hydraulic

I JUST BOUGHT A USED MALIBU LS 2002. THREE DAYS LATER MY ABS BRAKE LIGHT COMES ON AFTER I HEAR SOME VIBRATING NOISE WHILE DRIVING. I HAVE TAKEN IT TO THE DEALER AND HE SAYS THERE IS NO PROBLEM. NOW EVERYTIME I START UP MY CAR AFTER 5 MINUTES THE ABS LIGHT COMES ON.*AK

NHTSA ODI #10116633

54,450 miles · Mar 30, 2005
Visibility

WHILE DRIVING TO WORK THIS MORNING (AT 6:40AM 3/30/05), THE DRIVER'S SIDE WINDOW TOTALLY (100%) SHATTERED. I WAS DRIVING ON THE FREEWAY AT 65MPH. ALL THE WINDOWS WERE ROLLED UP AND THE HEATER WAS ON. I WAS ALONE IN THE CAR AND WAS NOT INJURED IN ANY WAY. THE OUTSIDE TEMPERATURE WAS IN THE 40'S AND THE SUN WAS SHINING ON THE W…

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WHILE DRIVING TO WORK THIS MORNING (AT 6:40AM 3/30/05), THE DRIVER'S SIDE WINDOW TOTALLY (100%) SHATTERED. I WAS DRIVING ON THE FREEWAY AT 65MPH. ALL THE WINDOWS WERE ROLLED UP AND THE HEATER WAS ON. I WAS ALONE IN THE CAR AND WAS NOT INJURED IN ANY WAY. THE OUTSIDE TEMPERATURE WAS IN THE 40'S AND THE SUN WAS SHINING ON THE WINDOW (A CLEAR MORNING). TO THE BEST OF MY KNOWLEDGE, THE WINDOW WAS NOT IMPACTED BY ANY OBJECT. NO CARS OR PERSONS WERE ON MY LEFT SIDE. MOST OF THE WINDOW ENDED UP ON THE CAR'S FLOOR AND IN MY LAP. SOME PIECES REMAINED STUCK IN THE FRAME.*AK

NHTSA ODI #10116083

Mileage unknown · Mar 29, 2005
Exterior Lighting

THE SIGNAL LIGHTS WORKED INTERMITTENTLY OR SOMETIMES DID NOT WORK AT ALL. RECALL 03V327000 CONCERNING HAZARD WARNING SWITCH WAS ISSUED. CONSUMER STATED ON SEVERAL OCCASIONS SHE CAME CLOSE TO HAVING AN ACCIDENT. *AK

NHTSA ODI #10117024

Mileage unknown · Mar 24, 2005
Engine And Engine Cooling

HELLO, ON CHEVY MALABU CARS, THEY HAVE DEFECITVE INPUT MANUFOLD VALVES. ONLINE THOUSANS OF PEOPLE ARE IN FORMS THAT SHOW IT IS IN ALOT OF PEOPLE CARS AND GM IS NOT HELPING

NHTSA ODI #10114696

80,000 miles · Mar 22, 2005
Structure

MY CHEVROLET, MALIBU IS A 2002 AND IN THE BACK PANELS NEAR THE REAR DOORS THE PAINT IS STARTING TO PEAL OFF.*AK

NHTSA ODI #10114471

9,000 miles · Mar 7, 2005
Tires

CHEVROLET MALIBU 2002, TIRES WORN AT 9,000 MILES. *BF THE DEALER REPLACED THE TIRES WITH NO QUESTIONS ASKED. AT 29000 MILE THE TIRES WERE BADLY WORN AGAIN. THIS TIME THE DEALER REFUSED TO REPLACE THE TIRES INDICATING THAT THE WEAR WAS THE CONSUMER'S FAULT. THE VEHICLE WAS TAKEN TO A TIRE DEALER WHO INFORMED THE CONSUMER THA…

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CHEVROLET MALIBU 2002, TIRES WORN AT 9,000 MILES. *BF THE DEALER REPLACED THE TIRES WITH NO QUESTIONS ASKED. AT 29000 MILE THE TIRES WERE BADLY WORN AGAIN. THIS TIME THE DEALER REFUSED TO REPLACE THE TIRES INDICATING THAT THE WEAR WAS THE CONSUMER'S FAULT. THE VEHICLE WAS TAKEN TO A TIRE DEALER WHO INFORMED THE CONSUMER THAT THE TIRES WERE IMPERFECT. *NM

NHTSA ODI #10114860

45,000 miles · Mar 2, 2005
Exterior LightingCrash

2002 CHEVROLET MALIBU TURN SIGNAL WORKS INTERMITTENTLY. MY DAUGHTER DRIVES THIS CAR AND WAS INVOLVED IN A MINOR ACCIDENT IN DECEMBER 2004. SHE WAS TRYING TO MERGE LEFT IN HEAVY TRAFFIC WHEN A CAR JUST BEHIND HER ,AND TWO LANES TO THE LEFT, WENT FOR THE SAME SPOT. BECAUSE THE TURN SIGNAL FAILED, THE DRIVER IN THE OTHER LANE DI…

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2002 CHEVROLET MALIBU TURN SIGNAL WORKS INTERMITTENTLY. MY DAUGHTER DRIVES THIS CAR AND WAS INVOLVED IN A MINOR ACCIDENT IN DECEMBER 2004. SHE WAS TRYING TO MERGE LEFT IN HEAVY TRAFFIC WHEN A CAR JUST BEHIND HER ,AND TWO LANES TO THE LEFT, WENT FOR THE SAME SPOT. BECAUSE THE TURN SIGNAL FAILED, THE DRIVER IN THE OTHER LANE DID NOT KNOW SHE WAS TRYING TO MERGE AND PROCEEDED INTO THE SPOT. MY DAUGHTER HAD TO SWERVE BACK INTO HER LANE TO AVOID THE OTHER CAR , AND COULD NOT AVOID REAR-ENDING THE VEHICLE AHEAD WHERE TRAFFIC HAD SUDDENLY STOPPED. I RECENTLY TOOK THIS CAR TO THE DEALER, WHO COULD FIND NOTHING WRONG. A QUICK INTERNET SEARCH REVEALS THAT THIS IS A COMMON PROBLEM, AND IN FACT THE PREVIOUS TWO MODEL YEARS WERE RECALLED FOR THIS SAME PROBLEM, WHICH IS RELATED TO A BAD HAZARD SWITCH. I FIDDLED WITH THE SWITCH AND FOUND THAT TAPPING THE SWITCH CAUSES THE SIGNALS TO MALFUNCTION. ALTHOUGH WE DIDN'T GET THIS CHECKED OUT UNTIL AFTER THE ACCIDENT, I BELIEVE THE ACCICENT WOULD HAVE BEEN AVOIDED IF THE SIGNALS HAD BEEN WORKING, AND I AM REALLY ANNOYED THAT THE DEALERSHIP SEEMED SO IGNORANT OF THIS WELL DOCUMENTED PROBLEM. FORTUNATELY NO ONE WAS INJURED, BUT THEY EASILY COULD HAVE BEEN. *AK

NHTSA ODI #10112435

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

02V107000 · Exterior Lighting:headlights

Apr 10, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence & remedy

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05055 · Turn Signal Failures

Opened Sep 27, 2005 · Closed Jan 13, 2006

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.