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2002 Chevrolet Malibu

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.

About this comparison →

When problems were reported

Mileage at the reported incident

391 reports with mileage · 176 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports1 fire reports13 injury reports

What owners actually said

567 reports
Mileage unknown · Oct 6, 2004
Electrical System

WHILE PLACING THE KEY INSIDE THE IGNITION SWITCH VEHICLE WOULD START. UT WHEN CONSUMER TURN THE VEHICLE OFF AND ATTEMPTED TO REMOVE THE KEY IT WOULD NOT COME OUT. WHEN THE VEHICLE WAS TURNED OFF AND THE KEY WAS CSTUCK IN THE IGNITION CONSUMER COULD SHIFT FROM PARK TO REVERSE WITHOUT APPLYING THE BRAKES. CONSUMER TOOK THE…

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WHILE PLACING THE KEY INSIDE THE IGNITION SWITCH VEHICLE WOULD START. UT WHEN CONSUMER TURN THE VEHICLE OFF AND ATTEMPTED TO REMOVE THE KEY IT WOULD NOT COME OUT. WHEN THE VEHICLE WAS TURNED OFF AND THE KEY WAS CSTUCK IN THE IGNITION CONSUMER COULD SHIFT FROM PARK TO REVERSE WITHOUT APPLYING THE BRAKES. CONSUMER TOOK THE VEHICLE TO DEALER FOR INSPECTION, AND MECHANIC MAINTAINED THAT THE PROBLEM COULD NOT BE DUPLICATED WITH THE KEY'S FAILURE TO COME OUT OF THE IGNITION SWITCH. BUT THE SHIFTING FROM PARK TO REVERSE WAS DUPLICATED AND REPAIRED. *AK THE KEY WON'T COME OUT OF THE IGNITION. WHEN THE KEY IS STUCK IN THE IGNITION THE CAR WILL COME OUT OF PARK WITHOUT THE CONSUMERS FOOT ON THE BRAKE. *TC

NHTSA ODI #10089784

47,000 miles · Sep 29, 2004
Exterior Lighting

THE TURN SIGNALS WORKED INTERMITTENTLY.THE CONSUMER STATED THERE WAS A RECALL ON A PREVIOUSLY OWNED VEHICLE, SAME MAKE AND MODEL, FOR THE EXISTING PROBLEM. *JB THE RECALL WAS FOR HEADLIGHTS. *TC

NHTSA ODI #10091455

Mileage unknown · Sep 28, 2004
Service Brakes, Hydraulic

WHILE APPLYING THE BRAKES PEDAL WENT TO THE FLOOR. A LOUD GRINDING NOISE WAS HEARD COMING FROM THE FRONT. DRIVER TOOK VEHICLE TO DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT THAT BRAKE PADS AND ROTORSA NEEDED TO BE REPLACED. *AK

NHTSA ODI #10094551

85,000 miles · Sep 15, 2004
Exterior Lighting

THE SIGNAL INDICATORS AND HAZARD LIGHTS HAVE FAILED WITHOUT WARNING. PLEASE PROVIDE ADDITIONAL INFORMATION. *JB

NHTSA ODI #10092309

Mileage unknown · Sep 14, 2004
Unknown Or Other

A TRASH BAG HAD WRAPPED AROUND THE AXLE OF A 2002 CHEVROLET MALIBU RESULTING IN THE BRAKE HOSE RIPPING. *MR *SC THE CV BOOT WAS ALSO CRUSHED DUE TO THE CONSUMER RUNNING OVER A LARGE TRASH BAG. *JB

NHTSA ODI #10092745

Mileage unknown · Sep 1, 2004
Exterior Lighting

TURN LIGHT DOES NOT FUNCTION SOMETIMES. THERE IS A RECALL FOR VEHICLES MAKE YEAR 2000 AND 2001. I HAVE 2002 MAKE CAR.*AK

NHTSA ODI #10088949

24,000 miles · Aug 31, 2004
EquipmentService Brakes, Hydraulic

WHEN THE BRAKES WERE APPLIED, THE BRAKE PEDAL PULSATED, WHICH CAUSED THE CONSUMER TO EXPERIENCE EXTENDED STOPPING DISTANCE. THE CONSUMER TOOK THE VEHICLE TO THE DEALER FOR INSPECTION AND THE MECHANIC DETERMINED THAT THE BRAKE CALIPER FAILED. *AK THE RADIO WAS INOPERATIVE. *SC *JB

NHTSA ODI #10087165

Mileage unknown · Aug 30, 2004
Electrical SystemEngine And Engine CoolingVehicle Speed Control

PROBLEMS WITH VEHICLE'S RADIO EQUIPMENT. *MR THE VEHICLE WOULD LOSE THE TIME AND THE RADIO WOULD LOSE STATIONS WHEN THE VEHICLE WAS TURNED ON, THE TEMPERATURE GAUGE READ ABOVE NORMAL, THE CRUISE CONTROL WOULD CUT OFF AND WHEN THE ENGINE WAS COLD THERE WOULD BE A HESITATION. *SC

NHTSA ODI #10091773

50,000 miles · Aug 16, 2004
Exterior Lighting

THE CONSUMER STATEED THE TURN SIGNALS FAILED INTERMITTENTLY. PLEASE PROVIDE ADDITIONAL INFORMATION. *JB

NHTSA ODI #10087948

Mileage unknown · Aug 15, 2004
EquipmentSuspension

THIS IS NOT A SAFETY HAZARD, BUT THE BUSHINGS ON THE FRONT STRUTS OF THE 2002 CHEVY MALIBU RATTLE AND SQUEAK STARTING AROUND 30K MILES AND GET PROGRESSIVELY WORSE. ALSO THE AIR CONDITIONING CONTROL UNIT TENDS TO GO BAD. BOTH ARE RATHER COSTLY TO FIX PROBLEMS DIDN'T SURFACE TILL AFTER THE 3/36 WARRANTY WAS UP. *JB

NHTSA ODI #10086895

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

02V107000 · Exterior Lighting:headlights

Apr 10, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence & remedy

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05055 · Turn Signal Failures

Opened Sep 27, 2005 · Closed Jan 13, 2006

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.