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2003 Saab 9-3

Owner reports · Recalls · Investigations

More warning signs than most 9-3 years

Owner complaints for the 2003 Saab 9-3 are substantially higher than the model-year median of 61.5.

About this comparison →

When problems were reported

Mileage at the reported incident

167 reports with mileage · 45 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 46 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports6 fire reports13 injury reports

What owners actually said

212 reports
Mileage unknown · Nov 24, 2003
EquipmentExterior LightingSeats

DEALER - SAAB EXCHANGE WON'T/CAN'T FIX VEHICLE. STEERING PROBLEM, RATTLE PROBLEM, FAN BLOWER PROBLEM, SEAT PROBLEM, BRAKE LIGHT PROBLEM, ETC... *LA

NHTSA ODI #10047502

Mileage unknown · Nov 20, 2003
Electrical System

WHILE DRIVING AT 70 MPH, THE VEHICLE STALLED. THE DRIVER RESTARTED THE VEHICLE AND DROVE IT TO THE DEALER FOR ANALYSIS. THE MECHANIC NOTICED THAT ELECTRICAL SYSTEM HAD A SHORTAGE. *PH

NHTSA ODI #10048414

5,000 miles · Oct 25, 2003
Engine And Engine CoolingCrash

THIS IS MY SECOND COMPLAINT. I HAD ORIGINALLY FILED COMPLAINT 10041666 A FEW WEEKS AGO. NOW THE PROBLEM WITH MY SAAB STALLING HAS BECOME WORSE. I WAS TRAVEL IN TRAFFIC, WHEN THE VEHICLE STALLED WHILE IN TRAFFIC. THE ENGINE STALLING CAUSED ME TO REAR END THE VEHICLE IN FRONT ME. WHICH IN TURN CAUSED A FOUR CAR ACCIDENT. THERE WER…

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THIS IS MY SECOND COMPLAINT. I HAD ORIGINALLY FILED COMPLAINT 10041666 A FEW WEEKS AGO. NOW THE PROBLEM WITH MY SAAB STALLING HAS BECOME WORSE. I WAS TRAVEL IN TRAFFIC, WHEN THE VEHICLE STALLED WHILE IN TRAFFIC. THE ENGINE STALLING CAUSED ME TO REAR END THE VEHICLE IN FRONT ME. WHICH IN TURN CAUSED A FOUR CAR ACCIDENT. THERE WERE NO INJURIES REPORTED, BUT NOW MY PROBLEM IS MUCH MORE SEVERE. I HAVE CONTACTED SAAB ABOUT THIS PROBLEM (MUCH LIKE I DID THE FIRST TIME) AND NOTING IS BEING DONE TO HELP ME. I AM NOW STUCK WITH A DEFECTIVE VEHICLE THAT STALLS ALL THE TIME, AND IS AS FAR AS I AM CONCERNED TOTALLY USELESS AND A HUGE SAFETY PROBLEM. THE ACCIDENT CAUSED OVER $15000 IN DAMAGE TO MY SAAB ALONE, ALONG WITH DEPLOYMENT OF THE AIR BAGS. I AM REALLY SURPRISED THAT I WAS NOT KILLED OR SEVERELY HURT IN THE ACCIDENT. THE NHTSA NEEDS TO STEP UP TO THE PLATE AND HELP OUT ALL THE SAAB 9-3 OWNERS HERE... THESE CARS ARE NOT SAFE, AND THE REPRESENT A VERY LARGE PROBLEM JUST WAITING TO HAPPEN. *LA

NHTSA ODI #10043557

6,000 miles · Oct 23, 2003
Power Train

VEHICLE EQUIPPED WITH AUTOMATIC TRANSMISSION STALLS AT LOW SPEEDS DURING BRIEF PERIODS OF ACCELERATION. FREQUENTLY, THIS OCCURS WHILE CROSSING AN INTERSECTION, MAKING A LEFT HAND TURN FROM A STOP SIGN, OR A TURN IN FRONT OF TRAFFIC. *LA

NHTSA ODI #10043468

Mileage unknown · Oct 21, 2003
Engine And Engine Cooling

MY 2003 SAAB 9-3 HAS STALLED 3 TIMES IN TRAFFIC. TOOK IT TO THE DEALER AND THEY CAME UP WITH NOTHING. CAR IS IN SHOP RIGHT NOW AND WILL SEE IF ANYTHING IS FOUND BUT I DOUBT IT. SAAB CUSTOMER CARE IS OBLIVIOUS TO PROBLEM. THIS IS A POTENTIALLY LIFE THREATENING PROBLEM. SEEMS TO HAPPEN WHILE CRUISING IN TRAFFIC AT SPEED UNDER …

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MY 2003 SAAB 9-3 HAS STALLED 3 TIMES IN TRAFFIC. TOOK IT TO THE DEALER AND THEY CAME UP WITH NOTHING. CAR IS IN SHOP RIGHT NOW AND WILL SEE IF ANYTHING IS FOUND BUT I DOUBT IT. SAAB CUSTOMER CARE IS OBLIVIOUS TO PROBLEM. THIS IS A POTENTIALLY LIFE THREATENING PROBLEM. SEEMS TO HAPPEN WHILE CRUISING IN TRAFFIC AT SPEED UNDER 30 MPH. CAR COMPLETELY LOCKS UP AND WILL NOT START UNTIL PULLED OFF THE ROAD, TURNED OFF AND TURNED ON AGAIN. *LA

NHTSA ODI #10043296

Mileage unknown · Oct 16, 2003
Power Train

MY 2003 SAAB 9-3 ARC (PURCHASED THIS JULY) WITH AUTOMATIC TRANSMISSION NEARLY STALLED (SPUTTERED, HESITATED AND NEARLY LOST POWER) WHILE MAKING A LEFT HAND TURN BETWEEN ONCOMING TRAFFIC. WHILE THIS CAR HAS NOT FULLY STALLED OUT, I HAVE FELT IT HESITATED ON A NUMBER OF OTHER OCCASIONS. I OWNED ANOTHER 2003 SAAB, IDENTICAL IN E…

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MY 2003 SAAB 9-3 ARC (PURCHASED THIS JULY) WITH AUTOMATIC TRANSMISSION NEARLY STALLED (SPUTTERED, HESITATED AND NEARLY LOST POWER) WHILE MAKING A LEFT HAND TURN BETWEEN ONCOMING TRAFFIC. WHILE THIS CAR HAS NOT FULLY STALLED OUT, I HAVE FELT IT HESITATED ON A NUMBER OF OTHER OCCASIONS. I OWNED ANOTHER 2003 SAAB, IDENTICAL IN EVERY WAY, THAT COMPLETELY STALLED OUT AT IDLE SPEED WHILE STUCK IN TRAFFIC AND ALSO WHILE STARTING OUT IN REVERSE AND IN FORWARD. THE FACT THAT THIS NEW CAR NEARLY STALLED IN FRONT OF ONCOMING TRAFFIC HAS REALLY SCARED ME. I HAVE READ A NUMBER OF COMPLAINTS ON THE WEB ABOUT STALLING IN THE 2003 SAAB 9-3. I SPOKE TO SAAB CUSTOMER SERVICE YESTERDAY AND THEY DENIED ANY OTHER COMPLAINTS ON THE STALLING ISSUE. I AM BRINGING MY CAR TO THE DEALER ON MONDAY, HOWEVER, I FEEL THAT SAAB NEEDS TO ADDRESS THIS POTENTIALLY VERY SERIOUS ISSUE. *LA

NHTSA ODI #10043022

50 miles · Oct 12, 2003
Engine And Engine Cooling

BRAND NEW 2003 SAAB 9-3 ARC JUST STALLS. MY ENGINE HAS STALLED FOR NO REASON NUMEROUS TIMES. THIS PROBLEM HAS BEEN HAPPENING SINCE THE DAYS AFTER I GOT THE CAR. I HAVE BEEN TO THE DEALERSHIP SEVERAL TIMES TO HAVE THIS PROBLEM CORRECTED, EVERY TIME THEY TELL ME THAT I AM JUST ABOUT MAKING IT UP. THEY CAN NEVER FIND A PROBLEM WITH…

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BRAND NEW 2003 SAAB 9-3 ARC JUST STALLS. MY ENGINE HAS STALLED FOR NO REASON NUMEROUS TIMES. THIS PROBLEM HAS BEEN HAPPENING SINCE THE DAYS AFTER I GOT THE CAR. I HAVE BEEN TO THE DEALERSHIP SEVERAL TIMES TO HAVE THIS PROBLEM CORRECTED, EVERY TIME THEY TELL ME THAT I AM JUST ABOUT MAKING IT UP. THEY CAN NEVER FIND A PROBLEM WITH THE CAR, AND SAAB CORPORATION IS NO HELP. *LA

NHTSA ODI #10041666

Mileage unknown · Oct 8, 2003
Engine And Engine CoolingSteering

WHILE DRIVING VEHICLE STALLED, AND THE STEERING WHEEL LOCKED. THE CAUSE HAD NOT BEEN DETERMINED. *AK

NHTSA ODI #10042589

60 miles · Sep 18, 2003
Exterior Lighting

CAN NOT DIM LIGHTS WHILE ENGINE IS RUNNING. ENTRY TO SOME MILITARY BASE OR OTHER ENTRY GATES REQUIRE LIGHTS TO BE DIMMED TO PARKING LIGHTS. THERE IS A THREE WAY SWITCH TO TUNE LIGHT TO PARKING BUT ONLY WORK WHEN ENGINE IS NOT RUNNING. THIS IS A SERIOUS DESIGN FLAW IN MY OPINION. YES SAAB JUST GIVES YOU THE RUN AROUND ON WHAT'S T…

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CAN NOT DIM LIGHTS WHILE ENGINE IS RUNNING. ENTRY TO SOME MILITARY BASE OR OTHER ENTRY GATES REQUIRE LIGHTS TO BE DIMMED TO PARKING LIGHTS. THERE IS A THREE WAY SWITCH TO TUNE LIGHT TO PARKING BUT ONLY WORK WHEN ENGINE IS NOT RUNNING. THIS IS A SERIOUS DESIGN FLAW IN MY OPINION. YES SAAB JUST GIVES YOU THE RUN AROUND ON WHAT'S THE FIX, EVEN SUGGEST TO REMOVE A FUSE?? I DEMAND ACTION!!!! *JB

NHTSA ODI #10039142

Mileage unknown · Aug 29, 2003
Electrical System

I RECEIVED MY SAAB 9-3 BACK IN FEB 2003 AND HAVE EXPERIENCED NUMEROUS PROBLEMS WITH THE ONSTAR SYSTEM AS WELL AS THE ELECTRICAL SYSTEM (RADIO SND SID). THE ONSTAR COMPUTER HAS BEEN REBOOTED TWICE, THE SID HAS FINALLY BEEN REPLACED, HOWEVER, I STILL EXPERIENCE PROBLEMS WITH THE RADIO. PERIODICALLY, WHEN YOU START THE CAR, NOTHI…

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I RECEIVED MY SAAB 9-3 BACK IN FEB 2003 AND HAVE EXPERIENCED NUMEROUS PROBLEMS WITH THE ONSTAR SYSTEM AS WELL AS THE ELECTRICAL SYSTEM (RADIO SND SID). THE ONSTAR COMPUTER HAS BEEN REBOOTED TWICE, THE SID HAS FINALLY BEEN REPLACED, HOWEVER, I STILL EXPERIENCE PROBLEMS WITH THE RADIO. PERIODICALLY, WHEN YOU START THE CAR, NOTHING BUT STATIC COMES OUT OF THE SPEAKERS AND THE SYSTEM NEEDS TURNED OFF AND BACK ON TO CORRECT THE PROBLEM. ONE LAST ITEM I FORGOT TO MENTION. AFTER THE LAST REBOOT OF THE ONSTAR SYSTEM, I DISCOVERED THAT THE STEERING WHEEL CONTROLS NO LONGER WORK EXCEPT FOR THE VOLUMN AND CHANNEL CHANGER.*AK

NHTSA ODI #10036825

Official recalls

4

07V087000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Mar 7, 2007

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP RETAINING TABS HOLDING THE FUEL LINES WERE DAMAGED DURING PRODUCTION.

Consequence & remedy

Consequence: OVER TIME, THIS COULD CAUSE THE FUEL LINES TO LOOSEN FROM THE PUMP RESULTING IN FUEL LEAKAGE. IF AN IGNITION SOURCE WERE PRESENT, THE FUEL MAY IGNITE RESULTING IN A VEHICLE FIRE.

Remedy: DEALERS WILL DEVELOP A SECURING BRACKET THAT WILL SECURE THE FUEL LINES TO THE FUEL PUMP EVEN IF THE PLASTIC RETAINING TABS SHOULD BREAK. THE RECALL BEGAN ON JUNE 13, 2007. THIS IS AN EXPANSION OF PREVIOUS RECALL CAMPAIGNS - SEE 04V557 AND 06V126. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

05V236000 · Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings

May 19, 2005

CERTAIN SPORT SEDAN AND CONVERTIBLE PASSENGER VEHICLES WERE PRODUCED WITH A VACUUM PIPE CHECK VALVE FOR THE BRAKE BOOSTER THAT MAY FAIL FROM EXPOSURE TO ELEVATED TEMPERATURES. THIS COULD RESULT IN SUDDEN LOSS OF POWER BRAKE ASSIST, USUALLY WITH LITTLE OR NO WARNING.

Consequence & remedy

Consequence: IF THIS CONDITION WERE TO OCCUR WHEN MINIMUM STOPPING DISTANCE IS REQUIRED, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW REDESIGNED CHECK VALVE. THE RECALL BEGAN ON MARCH 17, 2006. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.

04V540000 · Engine And Engine Cooling

Oct 20, 2004

ON CERTAIN PASSENGER VEHICLES, THE ENGINE MANAGEMENT SYSTEM SOFTWARE MAY CAUSE ENGINE HESITATION OR STALLING.

Consequence & remedy

Consequence: IF THE VEHICLE STALLS AS A RESULT OF THIS CONDITION, IT CAN BE RESTARTED IMMEDIATELY.

Remedy: DEALERS WILL UPDATE THE ENGINE MANAGEMENT SYSTEM. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

04V226000 · Seat Belts:front:retractor

May 11, 2004

SOME SPORT SEDANS WERE BUILT WITH SEAT BELT RETRACTORS THAT WERE DAMAGED DURING THE MANUFACTURING PROCESS. IF DAMAGED, OVER TIME, THE AUTOMATIC TENSIONING SYSTEM (ATS) CABLE IN THE SEAT BELT RETRACTOR COULD BREAK CAUSING THE BELT WEBBING TO NOT RETRACT.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, A FRONT SEAT OCCUPANT MAY RECEIVE MORE SEVERE INJURIES.

Remedy: DEALERS WILL REPLACE THE SEAT BELT RETRACTOR ASSEMBLIES. THE RECALL BEGAN ON JANUARY 24, 2005. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

EA08026 · Front Suspension Coil Spring Fracture

Opened Dec 22, 2008 · Closed Jun 4, 2010

Status: closed (inferred from source dates) · Suspension:front:springs:coil Springs

To date, ODI is aware of 142 non-duplicative complaints related to the alleged defect.In addition, ODI is aware of 2,626 subject vehicles with one or more warranty claims related to the alleged defect.In total, ODI is aware of 2,714 unique subject vehicles that have experienced one or more front suspension coil spring fractures.ODI is not aware of any crashes or injuries related to the alleged defect.The engineering design and testing data supplied by GM, along with the frequency of consumer complaints and warranty claims related to the alleged defect, tends to support the position that, in general, the coil springs that fractured on many subject vehicles did not achieve the expected service life.However, in regard to the subject vehicles, a front suspension coil spring fracture itself has little safety consequence, as evidenced by the minimal impact on vehicle ride and handling and by the number of drivers who were unaware of the failure condition for some time until alerted by service personnel.The ratio of tire punctures to coil spring fractures appears low and there are no reports of crashes, deaths or injuries related to the alleged defect. A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will continue to monitor this issue and will take further action if warranted by the circumstances.See the EA08-026 Engineering Analysis Closing Report for more details.

PE08051 · Front Suspension Coil Spring Fracture

Opened Aug 28, 2008 · Closed Dec 23, 2008

Status: closed (inferred from source dates) · Suspension:front:springs:coil Springs

ON AUGUST 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE08-051) TO INVESTIGATE ALLEGED FRONT SUSPENSION COIL SPRING FRACTURES IN CERTAIN MODEL YEAR (MY) 2003-2004 SAAB 9-3 VEHICLES SOLD OR REGISTERED IN SALT BELT STATES.(NOTE: FOR PURPOSES OF THIS INVESTIGATION, THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).SUBSEQUENT ANALYSIS OF DATA PROVIDED BY GENERAL MOTORS CORP. (GM) HAS LED THE AGENCY TO EXPAND THE SCOPE OF THIS INVESTIGATION TO INCLUDE ALL MY 2003-2006 SAAB 9-3 VEHICLES SOLD OR REGISTERED IN SALT BELT STATES. TO DATE, ODI IS AWARE OF 53 NON-DUPLICATIVE COMPLAINTS AND/OR FIELD REPORTS THAT ALLEGE COIL SPRING FRACTURE IN THE SUBJECT VEHICLES, INCLUDING 23 ALLEGING THE FRACTURED SPRING DAMAGED A TIRE, WITH 16 OF THOSE INVOLVING A TIRE PUNCTURE.ANALYSIS OF WARRANTY DATA PROVIDED BY GM IDENTIFIED 1,218 CLAIMS PAID TO REPAIR SUBJECT VEHICLES THAT EXPERIENCED THE ALLEGED DEFECT, OF WHICH 138 VEHICLES ALSO SUFFERED DAMAGE TO THE ADJACENT TIRE AND OF THOSE, 79 VEHICLES EXPERIENCED A TIRE PUNCTURE.ODI IS NOT AWARE OF ANY CRASHES OR INJURIES RELATED TO THE ALLEGED DEFECT. GM MADE SEVERAL DESIGN CHANGES TO THE COIL SPRINGS AND/OR MCPHERSON STRUT ASSEMBLIES USED IN THE SUBJECT VEHICLES IN AN APPARENT EFFORT TO ADDRESS THE ALLEGED DEFECT CONDITION.HOWEVER, GM MAINTAINS THAT THE SUBJECT VEHICLES REMAIN WELL CONTROLLED IN THE EVENT OF TIRE PUNCTURE, THAT THE RATE OF TIRE PUNCTURE INCIDENTS RELATED TO COIL SPRING FRACTURES IS LOW, AND THAT THE ALLEGED DEFECT DOES NOT POSE AN UNREASONABLE RISK TO MOTOR VEHICLE SAFETY.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-026) TO FURTHER STUDY THE SAFETY CONSEQUENCES OF THE ALLEGED DEFECT.

EA04008 · Engine Stall

Opened Mar 19, 2004 · Closed Oct 27, 2004

Status: closed (inferred from source dates) · Electrical System:ignition:module; Engine And Engine Cooling

ON DECEMBER 30, 2003, ODI OPENED A PRELIMINARY EVALUATION (PE03-059) TO INVESTIGATE 16 COMPLAINTS ALLEGING ENGINE STALL WHILE DRIVING IN MODEL YEAR 2003 SAAB 9-3 SPORT SEDANS WITH 2.0L TURBOCHARGED ENGINES.ON JANUARY 15, 2004, GENERAL MOTORS (GM) ADVISED ODI THAT GM AND SAAB HAD DECIDED TO CONDUCT A GLOBAL CUSTOMER SATISFACTION CAMPAIGN TO CORRECT TWO DISTINCT ENGINE MANAGEMENT SOFTWARE CONDITIONS THAT COULD RESULT IN ENGINE STALL IN APPROXIMATELY 12 THOUSAND SAAB 9-3 VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS.THE REMEDIES FOR BOTH CONDITIONS INVOLVED REPROGRAMMING THE ENGINE MANAGEMENT SOFTWARE. GM HAS STATED THAT NEITHER CONDITION CAN OCCUR DURING VEHICLE ACCELERATION AND IN BOTH CASES THE VEHICLE CAN BE SAFELY CONTROLLED AND IMMEDIATELY RESTARTED AFTER ENGINE STALL. FOR THESE REASONS, AMONG OTHERS, GM BELIEVES THAT THE SUBJECT VEHICLES DO NOT CONTAIN A SAFETY-RELATED DEFECT. TO DATE, ODI HAS NOT RECEIVED ANY REPORTS OF CRASHES ALLEGEDLY DUE TO STALLING OF THE SUBJECT VEHICLES.NEVERTHELESS, ODI BELIEVES THAT THE CIRCUMSTANCES ASSOCIATED WITH THESE STALLING CONDITIONS CAN HAVE A SIGNIFICANT ADVERSE EFFECT ON SAFETY.ODI BELIEVES THAT THE CONDITIONS ADDRESSED BY GM?S CUSTOMER SATISFACTION CAMPAIGN WOULD HAVE BEEN MORE APPROPRIATELY TREATED AS A SAFETY RECALL.HOWEVER, BASED ON THE VERY HIGH COMPLETION RATES FOR THAT CAMPAIGN (83.3 PERCENT OVERALL) AND GM?S LETTER DESCRIBING ITS FUTURE APPROACH TO THE CONSIDERATION OF STALLING ISSUES, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED.THEREFORE, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SEE THE ATTACHED REPORT.

Additional source detail variants (2)

Electrical System:ignition:module

ON DECEMBER 30, 2003, ODI OPENED A PRELIMINARY EVALUATION (PE03-059) TO INVESTIGATE 16 COMPLAINTS ALLEGING ENGINE STALL WHILE DRIVING IN MODEL YEAR 2003 SAAB 9-3 SPORT SEDANS WITH 2.0L TURBOCHARGED ENGINES.ON JANUARY 15, 2004, GENERAL MOTORS (GM) ADVISED ODI THAT GM AND SAAB HAD DECIDED TO CONDUCT A GLOBAL CUSTOMER SATISFACTION CAMPAIGN TO CORRECT TWO DISTINCT ENGINE MANAGEMENT SOFTWARE CONDITIONS THAT COULD RESULT IN ENGINE STALL IN APPROXIMATELY 12 THOUSAND SAAB 9-3 VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS.THE REMEDIES FOR BOTH CONDITIONS INVOLVED REPROGRAMMING THE ENGINE MANAGEMENT SOFTWARE. GM HAS STATED THAT NEITHER CONDITION CAN OCCUR DURING VEHICLE ACCELERATION AND IN BOTH CASES THE VEHICLE CAN BE SAFELY CONTROLLED AND IMMEDIATELY RESTARTED AFTER ENGINE STALL. FOR THESE REASONS, AMONG OTHERS, GM BELIEVES THAT THE SUBJECT VEHICLES DO NOT CONTAIN A SAFETY-RELATED DEFECT. TO DATE, ODI HAS NOT RECEIVED ANY REPORTS OF CRASHES ALLEGEDLY DUE TO STALLING OF THE SUBJECT VEHICLES.NEVERTHELESS, ODI BELIEVES THAT THE CIRCUMSTANCES ASSOCIATED WITH THESE STALLING CONDITIONS CAN HAVE A SIGNIFICANT ADVERSE EFFECT ON SAFETY.ODI BELIEVES THAT THE CONDITIONS ADDRESSED BY GM?S CUSTOMER SATISFACTION CAMPAIGN WOULD HAVE BEEN MORE APPROPRIATELY TREATED AS A SAFETY RECALL.HOWEVER, BASED ON THE VERY HIGH COMPLETION RATES FOR THAT CAMPAIGN (83.3 PERCENT OVERALL) AND GM?S LETTER DESCRIBING ITS FUTURE APPROACH TO THE CONSIDERATION OF STALLING ISSUES, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED.THEREFORE, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SEE THE ATTACHED REPORT.

Engine And Engine Cooling

ON DECEMBER 30, 2003, ODI OPENED A PRELIMINARY EVALUATION (PE03-059) TO INVESTIGATE 16 COMPLAINTS ALLEGING ENGINE STALL WHILE DRIVING IN MODEL YEAR 2003 SAAB 9-3 SPORT SEDANS WITH 2.0L TURBOCHARGED ENGINES.ON JANUARY 15, 2004, GENERAL MOTORS (GM) ADVISED ODI THAT GM AND SAAB HAD DECIDED TO CONDUCT A GLOBAL CUSTOMER SATISFACTION CAMPAIGN TO CORRECT TWO DISTINCT ENGINE MANAGEMENT SOFTWARE CONDITIONS THAT COULD RESULT IN ENGINE STALL IN APPROXIMATELY 12 THOUSAND SAAB 9-3 VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS.THE REMEDIES FOR BOTH CONDITIONS INVOLVED REPROGRAMMING THE ENGINE MANAGEMENT SOFTWARE. GM HAS STATED THAT NEITHER CONDITION CAN OCCUR DURING VEHICLE ACCELERATION AND IN BOTH CASES THE VEHICLE CAN BE SAFELY CONTROLLED AND IMMEDIATELY RESTARTED AFTER ENGINE STALL. FOR THESE REASONS, AMONG OTHERS, GM BELIEVES THAT THE SUBJECT VEHICLES DO NOT CONTAIN A SAFETY-RELATED DEFECT. TO DATE, ODI HAS NOT RECEIVED ANY REPORTS OF CRASHES ALLEGEDLY DUE TO STALLING OF THE SUBJECT VEHICLES.NEVERTHELESS, ODI BELIEVES THAT THE CIRCUMSTANCES ASSOCIATED WITH THESE STALLING CONDITIONS CAN HAVE A SIGNIFICANT ADVERSE EFFECT ON SAFETY.ODI BELIEVES THAT THE CONDITIONS ADDRESSED BY GM?S CUSTOMER SATISFACTION CAMPAIGN WOULD HAVE BEEN MORE APPROPRIATELY TREATED AS A SAFETY RECALL.HOWEVER, BASED ON THE VERY HIGH COMPLETION RATES FOR THAT CAMPAIGN (83.3 PERCENT OVERALL) AND GM?S LETTER DESCRIBING ITS FUTURE APPROACH TO THE CONSIDERATION OF STALLING ISSUES, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED.THEREFORE, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SEE THE ATTACHED REPORT.

PE03059 · Engine Stall

Opened Dec 30, 2003 · Closed Mar 19, 2004

Status: closed (inferred from source dates) · Electrical System:ignition:module; Engine And Engine Cooling

THE SUBJECT VEHICLES ARE EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND TURBOCHARGED ENGINES WITH TWO DIFFERENT POWER OUTPUTS, 175 HP AND 210 HP.SAAB HAS MODIFIED THE ELECTONIC CONTROL MODULE (ECM) SOFTWARE IN THE SUBJECT VEHICLES TO CORRECT PROBLEMS THAT COULD RESULT IN ENGINE STALL IN BOTH ENGINES. IN JANUARY 2003, SAAB DISABLED THE DUAL MASS FLYWHEEL (DMF) PROTECTION (INTENDED ONLY FOR MANUAL TRANSMISSION VEHICLES) IN SUBJECT VEHICLES WITH 175 HP ENGINES.ACCORDING TO SAAB, DMF PROTECTION IN A VEHICLE WITH AUTOMATIC TRANMSSION MAY CAUSE THE ENGINE TO STALL WHEN RELEASING THE ACCELERATOR PEDAL WHEN COMING TO A STOP OR WHEN THE VEHICLE IS COASTING. IN AUGUST 2003, SAAB REVISED THE ECM SOFTWARE IN THE 210 HP ENGINES TO ADDRESS A CONCERN WITH ENGINE STALL DURING ABORTED TAKE-OFF MANUEVERS.ACCORDING TO SAAB, ABORTED TAKE-OFF STALLS OCCUR WHEN THE VEHICLE IS STATIONARY AND IN DRIVE GEAR, THE ENGINE IS IDLING, AND THE ACCELERATOR PEDAL IS PULSED (PRESSED QUICKLY AND RELEASED IN LESS THAN 1 SECOND). THERE HAVE BEEN 553 NON-DUPLICATIVE COMPLAINTS TO ODI AND SAAB ALLEGING ENGINE STALL IN THE SUBJECT VEHICLES.THERE IS ONE REPORTED CRASH AND NO INJURIES.SAAB INITIATED A CUSTOMER SATISFACTION PROGRAM IN EARLY FEBRUARY TO REPROGRAM THE ECM'S.SAAB REPORTED THAT 36% OF THE VEHICLES HAD BEEN SERVICED IN THE PROGRAM AS OF MARCH 9, 2004.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND SAAB'S ACTIONS TO ADDRESS THE PROBLEMS.

Additional source detail variants (2)

Electrical System:ignition:module

THE SUBJECT VEHICLES ARE EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND TURBOCHARGED ENGINES WITH TWO DIFFERENT POWER OUTPUTS, 175 HP AND 210 HP.SAAB HAS MODIFIED THE ELECTONIC CONTROL MODULE (ECM) SOFTWARE IN THE SUBJECT VEHICLES TO CORRECT PROBLEMS THAT COULD RESULT IN ENGINE STALL IN BOTH ENGINES. IN JANUARY 2003, SAAB DISABLED THE DUAL MASS FLYWHEEL (DMF) PROTECTION (INTENDED ONLY FOR MANUAL TRANSMISSION VEHICLES) IN SUBJECT VEHICLES WITH 175 HP ENGINES.ACCORDING TO SAAB, DMF PROTECTION IN A VEHICLE WITH AUTOMATIC TRANMSSION MAY CAUSE THE ENGINE TO STALL WHEN RELEASING THE ACCELERATOR PEDAL WHEN COMING TO A STOP OR WHEN THE VEHICLE IS COASTING. IN AUGUST 2003, SAAB REVISED THE ECM SOFTWARE IN THE 210 HP ENGINES TO ADDRESS A CONCERN WITH ENGINE STALL DURING ABORTED TAKE-OFF MANUEVERS.ACCORDING TO SAAB, ABORTED TAKE-OFF STALLS OCCUR WHEN THE VEHICLE IS STATIONARY AND IN DRIVE GEAR, THE ENGINE IS IDLING, AND THE ACCELERATOR PEDAL IS PULSED (PRESSED QUICKLY AND RELEASED IN LESS THAN 1 SECOND). THERE HAVE BEEN 553 NON-DUPLICATIVE COMPLAINTS TO ODI AND SAAB ALLEGING ENGINE STALL IN THE SUBJECT VEHICLES.THERE IS ONE REPORTED CRASH AND NO INJURIES.SAAB INITIATED A CUSTOMER SATISFACTION PROGRAM IN EARLY FEBRUARY TO REPROGRAM THE ECM'S.SAAB REPORTED THAT 36% OF THE VEHICLES HAD BEEN SERVICED IN THE PROGRAM AS OF MARCH 9, 2004.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND SAAB'S ACTIONS TO ADDRESS THE PROBLEMS.

Engine And Engine Cooling

THE SUBJECT VEHICLES ARE EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND TURBOCHARGED ENGINES WITH TWO DIFFERENT POWER OUTPUTS, 175 HP AND 210 HP.SAAB HAS MODIFIED THE ELECTONIC CONTROL MODULE (ECM) SOFTWARE IN THE SUBJECT VEHICLES TO CORRECT PROBLEMS THAT COULD RESULT IN ENGINE STALL IN BOTH ENGINES. IN JANUARY 2003, SAAB DISABLED THE DUAL MASS FLYWHEEL (DMF) PROTECTION (INTENDED ONLY FOR MANUAL TRANSMISSION VEHICLES) IN SUBJECT VEHICLES WITH 175 HP ENGINES.ACCORDING TO SAAB, DMF PROTECTION IN A VEHICLE WITH AUTOMATIC TRANMSSION MAY CAUSE THE ENGINE TO STALL WHEN RELEASING THE ACCELERATOR PEDAL WHEN COMING TO A STOP OR WHEN THE VEHICLE IS COASTING. IN AUGUST 2003, SAAB REVISED THE ECM SOFTWARE IN THE 210 HP ENGINES TO ADDRESS A CONCERN WITH ENGINE STALL DURING ABORTED TAKE-OFF MANUEVERS.ACCORDING TO SAAB, ABORTED TAKE-OFF STALLS OCCUR WHEN THE VEHICLE IS STATIONARY AND IN DRIVE GEAR, THE ENGINE IS IDLING, AND THE ACCELERATOR PEDAL IS PULSED (PRESSED QUICKLY AND RELEASED IN LESS THAN 1 SECOND). THERE HAVE BEEN 553 NON-DUPLICATIVE COMPLAINTS TO ODI AND SAAB ALLEGING ENGINE STALL IN THE SUBJECT VEHICLES.THERE IS ONE REPORTED CRASH AND NO INJURIES.SAAB INITIATED A CUSTOMER SATISFACTION PROGRAM IN EARLY FEBRUARY TO REPROGRAM THE ECM'S.SAAB REPORTED THAT 36% OF THE VEHICLES HAD BEEN SERVICED IN THE PROGRAM AS OF MARCH 9, 2004.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND SAAB'S ACTIONS TO ADDRESS THE PROBLEMS.