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2004 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

250 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports7 fire reports27 injury reports

What owners actually said

303 reports
Mileage unknown · Nov 29, 2007
Air BagsCrashInjury

FAILURE OF DRIVER'S SIDE FRONTAL AIRBAG TO DEPLOY ON A 2004 HYUNDAI SANTA FE. MY WIFE WAS DRIVING HER SANTA FE ON A TWO-LANE COUNTRY ROAD IN WESTERN PENNSYLVANIA. WEATHER AND ROAD CONDITIONS WERE NORMAL, WITH NO ICE, SNOW, OR OTHER SLIPPING HAZARDS ON THE ROAD. AS SHE ROUNDED A CURVE A CAR WAS STOPPED DIRECTLY IN FRONT OF HER…

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FAILURE OF DRIVER'S SIDE FRONTAL AIRBAG TO DEPLOY ON A 2004 HYUNDAI SANTA FE. MY WIFE WAS DRIVING HER SANTA FE ON A TWO-LANE COUNTRY ROAD IN WESTERN PENNSYLVANIA. WEATHER AND ROAD CONDITIONS WERE NORMAL, WITH NO ICE, SNOW, OR OTHER SLIPPING HAZARDS ON THE ROAD. AS SHE ROUNDED A CURVE A CAR WAS STOPPED DIRECTLY IN FRONT OF HER AND BECAUSE HER VISION WAS OBSTRUCTED BY LANDSCALE ALONG THE ROAD SHE COULD NOT SEE THE OTHER VEHICLE (A 1988 JEEP TRUCK) BEFORE SHE STRUCK IT. DAMAGE TO THE JEEP WAS MINIMAL (BROKEN REAR WINDOW AND BENT BUMPER), BUT DAMAGE TO THE FRONT OF HER SANTA FE WAS EXTENSIVE, ESTIMATED ABOUT $9,500. I CALLED OUR LOCAL HYUNDAI DEALERSHIP IN MONTGOMERY, ALABAMA TO URGE THEM TO CONTACT THE MANUFACTURER ABOUT A POTENTIAL AIRBAG MALFUNCTION. I WAS TOLD BY THE SERVICE DEPARTMENT THE FAILURE OF THE AIRBAG TO DEPLOY WAS NOT UNUSUAL BECAUSE THE AIRBAG DEPLOYMENT SENSORS ARE LOCATED WELL BACK FROM THE FRONT OF THE CAR. GIVEN THE SEVERE DAMAGE TO THE CAR (THE FRONT IS EXTENSIVELY CRUSHED) AND THE PENNSYLVANIA STATE TROOPERS OBSERVATION THAT HE WAS SURPRISED THE AIRBAG DID NOT DEPLOY, HYUNDAI SHOULD ADDRESS THIS POTENTIAL PROBLEM. *TR

NHTSA ODI #10210295

11,600 miles · Oct 17, 2007
Vehicle Speed Control

TL*THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. WHILE IDLING, THE VEHICLE KEPT MOVING ALMOST HITTING A PEDESTRIAN. THE FAILURE OCCURS INTERMITTENTLY WHEN MERGING INTO TRAFFIC OR AT A TRAFFIC LIGHT. THE CURRENT AND FAILURE MILEAGES WERE 11,600. THE CONSUMER EXPERICED SUDDEN ACCELERATION WHILE HER FOOT WAS ON THE BRAKE. UPDAT…

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TL*THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. WHILE IDLING, THE VEHICLE KEPT MOVING ALMOST HITTING A PEDESTRIAN. THE FAILURE OCCURS INTERMITTENTLY WHEN MERGING INTO TRAFFIC OR AT A TRAFFIC LIGHT. THE CURRENT AND FAILURE MILEAGES WERE 11,600. THE CONSUMER EXPERICED SUDDEN ACCELERATION WHILE HER FOOT WAS ON THE BRAKE. UPDATED 11/06/07. *JB

NHTSA ODI #10205962

60,372 miles · Sep 9, 2007
Engine And Engine Cooling

UPON RETURN FROM VACATION, POWER STEERING WAS MOANING, LOSS OF FLUID FROM UNDER FRONT OF VEHICLE. EXAMINATION REVEALED LOSS DUE TO FLUID COOLER LINE BENEATH RADIATOR. FLUID WAS LEAKING ONTO THE CATALYTIC CONVERTER INCHES TO THE REAR OF THE LINE. EXAMINATION REVEALED BLACK STAINING ON SURFACE OF CONVERTER DUE TO SKIN TEMPERATURE …

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UPON RETURN FROM VACATION, POWER STEERING WAS MOANING, LOSS OF FLUID FROM UNDER FRONT OF VEHICLE. EXAMINATION REVEALED LOSS DUE TO FLUID COOLER LINE BENEATH RADIATOR. FLUID WAS LEAKING ONTO THE CATALYTIC CONVERTER INCHES TO THE REAR OF THE LINE. EXAMINATION REVEALED BLACK STAINING ON SURFACE OF CONVERTER DUE TO SKIN TEMPERATURE OF APPROXIMATELY 1200 DEG. FIX WAS TO REPLACE COOLER LINE. THIS IS POTENTIAL CAUSE OF LOSS OF STEERING CONTROL AND/OR VEHICULAR FIRE. *TR

NHTSA ODI #10202288

72,000 miles · Aug 22, 2007
Seat Belts

DRIVERS SEAT BELT STUCK IN BUCKLED POSITION. DEALER WILL NOT REPAIR SEAT BELT. CAR IS A 2004 HYUNDAI SANTA FE. *TR

NHTSA ODI #10200509

Mileage unknown · Aug 21, 2007
Air Bags

AIR BAG LIGHT CONTINUALLY COMES ON, DEALER MUST MAKE REPAIRS. WHEN LIGHT IS ON, AIR BAGS DO NOT FUNCTION. THE FIRST TIME THIS HAPPENED, THE SERVICE MANAGER STATED THAT THIS IS A COMMON PROBLEM WITH THIS MODEL. *TR

NHTSA ODI #10200245

39,995 miles · Aug 8, 2007
Visibility

TL*THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. WHILE DRIVING 20 MPH IN THE RAIN, THE PASSENGER SIDE WINDSHIELD WIPER SHUT OFF. THE DEALER HAS NOT INSPECTED THE VEHICLE. THE CURRENT AND FAILURE MILEAGES WERE 39,995.

NHTSA ODI #10198896

66,949 miles · Jul 25, 2007
Air Bags

2004 HYUNDAI SANTA FE WITH AIR BAG SAFETY CONCERNS CUSTOMER STATES THAT THE REPAIR OF THE AIR BAG WARNING LIGHT IS ON**CC THE CONSUMER STATED THAT A SAFETY DEVICE SHOULD LAST LONGER THAN 69,000 AND HE SHOULD NOT HAVE TO BARE THE RESPONSIBILITY OF PAYING FOR THE REPAIR. *JB

NHTSA ODI #10198058

65,500 miles · May 23, 2007
Fuel System, GasolineSuspensionTires

NO PRIOR WARNINGS OR CONDITIONS EXISTED PRIOR TO FAILURE. THE VEHICLE WOULD NOT START AND IT WAS DIAGNOSED BY A FELLOW COWORKER TO BE THE FUEL PUMP. AAA WAS CALLED TO TOW THE VEHICLE , AND UPON ARRIVAL, PUT CAR IN NEUTRAL TO BACK IT UP IN ORDER TO TOW. IMMEDIATELY, THE FRONT DRIVER TIRE WHEN FLAT, AND IT WAS A RESULT OF THE …

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NO PRIOR WARNINGS OR CONDITIONS EXISTED PRIOR TO FAILURE. THE VEHICLE WOULD NOT START AND IT WAS DIAGNOSED BY A FELLOW COWORKER TO BE THE FUEL PUMP. AAA WAS CALLED TO TOW THE VEHICLE , AND UPON ARRIVAL, PUT CAR IN NEUTRAL TO BACK IT UP IN ORDER TO TOW. IMMEDIATELY, THE FRONT DRIVER TIRE WHEN FLAT, AND IT WAS A RESULT OF THE FRONT STRUT ASSEMBLY BREAKING AND CAUSING THE COIL SPRING TO SNAP AND PIERCE THE FRONT TIRE. IT HAS BEEN 6 DAYS , AND I WAS STILL WITHOUT THE VEHICLE WHICH WAS ONLY 3 1/2 YEARS OLD WITH 65,000 MILES. I WAS TOLD THAT NOTHING WAS COVERED BY WARRANTY AND REPLACEMENT PARTS WERE NOT AVAILABLE. IN ORDER TO GET THE VEHICLE FIXED QUICKLY I HAD TO ACCEPT PARTS FROM A 2006 VEHICLE.*AK

NHTSA ODI #10191537

34,000 miles · May 14, 2007
Service Brakes, Hydraulic

I AM SUSPICIOUS OF THE BRAKING SYSTEM OF THE 2004 HYUNDAI SANTA FE. ONCE, WHEN DRIVING IN WET CONDITIONS AND APPROACHING AN INTERSECTION, I TRIED TO STOP QUICKLY AND THE BRAKES MADE A STRANGE CLUMPING NOISE AND DID NOT SLOW THE VEHICLE. I ENDED UP IN THE MIDDLE OF THE INTERSECTION WITH CROSSING TRAFFIC COMING AT ME. IN ANOTHE…

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I AM SUSPICIOUS OF THE BRAKING SYSTEM OF THE 2004 HYUNDAI SANTA FE. ONCE, WHEN DRIVING IN WET CONDITIONS AND APPROACHING AN INTERSECTION, I TRIED TO STOP QUICKLY AND THE BRAKES MADE A STRANGE CLUMPING NOISE AND DID NOT SLOW THE VEHICLE. I ENDED UP IN THE MIDDLE OF THE INTERSECTION WITH CROSSING TRAFFIC COMING AT ME. IN ANOTHER INCIDENT, WHILE SIMPLY DRIVING ALONG THE ROAD, ONE OF THE TIRES RAN OVER A SHALLOW IMPRESSION IN THE ROAD , NOT EVEN THE SIZE OF A POT HOLE, AND THE BRAKING SYSTEM IMMEDIATELY LOST HYDRAULIC PRESSURE WITH THE BRAKE PEDAL DEPRESSING TO THE FLOOR WITHOUT RESISTANCE. THE VEHICLE WAS TRAVELING DOWN A HILL AND LOST BRAKING ABILITY FOR APPROXIMATELY 3-5 SECONDS. LUCKILY NOTHING MORE SERIOUS OCCURRED.*AK

NHTSA ODI #10190693

9,100 miles · Apr 10, 2007
Service Brakes, Hydraulic

BRAKE FAILURE. THE REAR BRAKE CALIPER FROZE/LOCKED WITH LESS THAN 10,000 MILES ON CAR SINCE IT WAS PURCHASED NEW.*AK

NHTSA ODI #10187433

Official recalls

3

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.