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2004 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

250 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports7 fire reports27 injury reports

What owners actually said

303 reports
Mileage unknown · May 3, 2010
Air Bags

AIR BAG LIGHT STAYS ON. AIR BAGS WILL NOT DEPLOY IN AN ACCIDENT. *TR

NHTSA ODI #10328637

10,000 miles · Mar 18, 2010
Vehicle Speed Control

TL*THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. WHILE DRIVING THE VEHICLE AT ANY SPEED, IT ACCELERATED ON ITS OWN. OCCASIONALLY WHEN THE VEHICLE CAME TO A COMPLETE STOP THE VEHICLE ACCELERATED MORE RAPIDLY. THE CONTACT HAD TO APPLY EXTREME PRESSURE TO THE BRAKES MULTIPLE TIMES IN ORDER TO STOP THE VEHICLE FROM ACCELERATING. THE FA…

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TL*THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. WHILE DRIVING THE VEHICLE AT ANY SPEED, IT ACCELERATED ON ITS OWN. OCCASIONALLY WHEN THE VEHICLE CAME TO A COMPLETE STOP THE VEHICLE ACCELERATED MORE RAPIDLY. THE CONTACT HAD TO APPLY EXTREME PRESSURE TO THE BRAKES MULTIPLE TIMES IN ORDER TO STOP THE VEHICLE FROM ACCELERATING. THE FAILURE BEGAN WHEN THE HEAT OR THE AIR CONDITIONER WAS TURNED ON. THE DEALER REPLACED ONE OF THE SENSORS; HOWEVER, THE ACCELERATION CONTINUED TO OCCUR. THE VEHICLE WAS TAKEN TO ANOTHER DEALER WHO WAS ALSO UNABLE TO DUPLICATE THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 10,000. UPDATED 05/10/10 *BF UPDATED 05/12/10.*JB

NHTSA ODI #10320642

37,525 miles · Mar 10, 2010
StructureInjury

INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) PASSENGER WENT TO EXIT THE VEHICLE AND GOT THEIR HAND CUT BY A SHARP EDGE ON THE DOOR HANDLE. IT APPEARS THAT THE CHROME-PLATING HAS TURNED INTO A SHARP EDGE, SIMILAR TO A RAZOR-BLADE (IDENTICAL TO WHAT OCCURRED IN NHTSA ACTION # PE08…

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INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) PASSENGER WENT TO EXIT THE VEHICLE AND GOT THEIR HAND CUT BY A SHARP EDGE ON THE DOOR HANDLE. IT APPEARS THAT THE CHROME-PLATING HAS TURNED INTO A SHARP EDGE, SIMILAR TO A RAZOR-BLADE (IDENTICAL TO WHAT OCCURRED IN NHTSA ACTION # PE08071 ON THE HYUNDAI SONATA). I HAVE TEMPORARILY TAPED THE SHARP AREA, SINCE BOTH THE DEALER AND HYUNDAI CUSTOMER SERVICE REFUSE TO ACKNOWLEDGE THE DANGER OF THIS PROBLEM, AND REFUSE TO REPLACE THE HANDLE AT NO CHARGE. THEY TELL ME THAT SINCE THERE IS NO RECALL AND THE VEHICLE IS OUT OF WARRANTY, THEY WILL NOT CHANGE THE DEFECTIVE (UNSAFE) HANDLE EVEN THOUGH MY OTHER THREE HANDLES ARE PERFECTLY FINE. HYUNDAI COMPLAINT FILED (TWICE), LATEST DATE WAS 3/10/2010 CASE #[XXX]. *TR

NHTSA ODI #10318502

82,000 miles · Feb 10, 2010
Air Bags

AIR BAG LIGHT COMES ON AND STAYS ON WHEN THE ENGINE IS STARTED AND RUNNING. ALSO, THE SEAT BELT DOES NOT RETRACT EVERY TIME WHEN I EXIT THE SUV. I HAVE HAD NO ACCIDENT OR ANYTHING I KNOW OF THAT MIGHT HAVE CAUSED A PROBLEM WITH IT. AS I CALLED THEM ABOUT IT HOWEVER, THEY SAY I MUST PAY FOR THE REPAIRS. THE VEHICLE HAS 82,000 MI…

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AIR BAG LIGHT COMES ON AND STAYS ON WHEN THE ENGINE IS STARTED AND RUNNING. ALSO, THE SEAT BELT DOES NOT RETRACT EVERY TIME WHEN I EXIT THE SUV. I HAVE HAD NO ACCIDENT OR ANYTHING I KNOW OF THAT MIGHT HAVE CAUSED A PROBLEM WITH IT. AS I CALLED THEM ABOUT IT HOWEVER, THEY SAY I MUST PAY FOR THE REPAIRS. THE VEHICLE HAS 82,000 MILES ON IT. I AM THE SECOND OWNER HAVING PURCHASED THE CAR WITH 45,000 MILES ON IT ABOUT 4 YEARS AGO. I HAVE BEEN ON LINE AND NOTICED THERE ARE A NUMBER OF OTHERS THAT HAVE EXPERIENCED THIS SAME PROBLEM. *TR

NHTSA ODI #10308302

87,000 miles · Feb 9, 2010
Fuel System, Other

EVERYTIME I REFUEL MY 04 HYUNDAI SANTE IT WILL NOT START. IT TAKES SEVERAL MINUTES BEFORE IT WILL STAY RUNNING AND I NEED TO CONSTANTLY GIVE IT GAS. IT DOES NOT MATTER IF I LEAVE THE CAR RUNNING OR NOT, IF ITS RUNNING IT SHUTS DOWN. ALSO TRIED USING DIFFERENT GAS BUT SAME PROBLEM. I HAVE GOOGLED THIS PROBLEM AND SEVERAL PEOPLE H…

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EVERYTIME I REFUEL MY 04 HYUNDAI SANTE IT WILL NOT START. IT TAKES SEVERAL MINUTES BEFORE IT WILL STAY RUNNING AND I NEED TO CONSTANTLY GIVE IT GAS. IT DOES NOT MATTER IF I LEAVE THE CAR RUNNING OR NOT, IF ITS RUNNING IT SHUTS DOWN. ALSO TRIED USING DIFFERENT GAS BUT SAME PROBLEM. I HAVE GOOGLED THIS PROBLEM AND SEVERAL PEOPLE HAVE STATED THE SAME PROBLEM WITH THE EXACT SAME MAKE, MODEL, YEAR. THIS IS A KNOWN PROBLEM AND THEY SHOULD RECALL IT TO FIX IT. *TR

NHTSA ODI #10308190

70,000 miles · Feb 5, 2010
Visibility

WE OWN A 2004 HYUNDAI SANTE FE AND HAVE BEEN HAVING PROBLEMS WITH THE SUN VISORS. THE DRIVERS SIDE SUN VISOR HAS BROKEN TWICE. IT NO LONGER HAS ENOUGH FRICTION TO HOLD IT UP AND HANGS DOWN IN THE DRIVERS LINE OF SITE. THE FIRST OCCURRENCE WAS REPLACED UNDER WARRANTY. THE SECOND WAS OUT OF THE WARRANTY PERIOD, 70,000 MILES, A…

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WE OWN A 2004 HYUNDAI SANTE FE AND HAVE BEEN HAVING PROBLEMS WITH THE SUN VISORS. THE DRIVERS SIDE SUN VISOR HAS BROKEN TWICE. IT NO LONGER HAS ENOUGH FRICTION TO HOLD IT UP AND HANGS DOWN IN THE DRIVERS LINE OF SITE. THE FIRST OCCURRENCE WAS REPLACED UNDER WARRANTY. THE SECOND WAS OUT OF THE WARRANTY PERIOD, 70,000 MILES, AND REPLACEMENT PART IS A $170. THE DRIVERS VISOR BLOCKING THE DRIVERS VIEW IS SAFETY ISSUE. I BELIEVE THIS MAY BE A COMMON PROBLEM AFTER IT HAS HAPPENED TO OUR VEHICLE TWICE. AVAILABILITY OF USED PARTS IS SCARCE DUE TO SO MANY PROBLEMS AND I HAVE FOUND OTHER REMARKS ONLINE ABOUT THE SAME PROBLEMS. THESE VISORS SHOULD BE RECALLED AND REPLACED BY HYUNDAI. *TR

NHTSA ODI #10306672

64,000 miles · Oct 26, 2009
StructureUnknown Or Other

MY 2004 SANTA FE HAS SERIOUS RUSTING ON THE UNDER FRAME. RUST IS ON THE WELD POINTS AND THE FUEL AND ENGINE COVERS ARE COMPLETELY COVERED WITH RUST AND HAVE CHUNKS MISSING. A RECALL OF 2001 THROUGH 2003 SANTE FE VEHICLES DOES NOT INCLUDE OURS. WE HAVE 64,000 MILES ON IT AND WELL TAKEN CARE OF AND WE OUR VERY CONCERNED THAT FURTH…

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MY 2004 SANTA FE HAS SERIOUS RUSTING ON THE UNDER FRAME. RUST IS ON THE WELD POINTS AND THE FUEL AND ENGINE COVERS ARE COMPLETELY COVERED WITH RUST AND HAVE CHUNKS MISSING. A RECALL OF 2001 THROUGH 2003 SANTE FE VEHICLES DOES NOT INCLUDE OURS. WE HAVE 64,000 MILES ON IT AND WELL TAKEN CARE OF AND WE OUR VERY CONCERNED THAT FURTHER RUSTING WILL CAUSE IMPORTANT PARTS TO GIVE WAY. I WAS TOLD BY HYUNDAI THAT NOTHING COULD BE DONE BUT I COULD WRITE A LETTER OF COMPLAINT TO HYUNDAI OF AMERICA. THIS I DID AND HAVE NOT HAD ANY RESPONSE AS OF 10/26/2009. MY VEHICLE '!@#$%. I AM SURE THIS IS NOT AN ISOLATED VEHICLE AND PROBABLY PEOPLE DO NOT REALIZE THERE IS AN ISSUE BECAUSE LIKE OUR CAR, IT LOOKS GREAT UNTIL YOU PUT IT ON A HOIST. *TR

NHTSA ODI #10289865

60,086 miles · Sep 16, 2009
Engine And Engine Cooling

I'VE OWNED 2 SANTA FE'S IN A ROW (2001 & 2004). BOTH HAD ENGINE FAILURES AROUND 60,000 MILES (BOTH ON FREEWAY). THE 2004 FAILED AT NIGHT IN THE MIDDLE OF THE ARIZONA DESERT- THESE BOTH PRESENTED ME WITH A VERY SERIOUS SAFETY HAZARD. I WAS DRIVING AT 70 MPH WHEN THE ENGINE LOST POWER AND MADE A TERRIBLE NOISE. I END UP GETTING …

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I'VE OWNED 2 SANTA FE'S IN A ROW (2001 & 2004). BOTH HAD ENGINE FAILURES AROUND 60,000 MILES (BOTH ON FREEWAY). THE 2004 FAILED AT NIGHT IN THE MIDDLE OF THE ARIZONA DESERT- THESE BOTH PRESENTED ME WITH A VERY SERIOUS SAFETY HAZARD. I WAS DRIVING AT 70 MPH WHEN THE ENGINE LOST POWER AND MADE A TERRIBLE NOISE. I END UP GETTING TOWED OVER 150 MILES TO HYUNDAI DEALER. SMALL BLOCK FAILED AND WAS REPLACED IN BOTH- HYUNDAI COVERED THE 2001 BUT ONLY COVERED 35% OF THE 2004 (86 MILES OUT OF WARRANTY). NEVER BUY HYUNDAI'S AGAIN!!! *TR

NHTSA ODI #10284092

85,000 miles · Sep 2, 2009
Air Bags

THE AIRBAG SYSTEM STOPPED WORKING WITHOUT EVER HAVING BEEN USED IN A 2004 HYUNDAI SANTA FE. THE AIRBAG SYSTEM IS CURRENTLY NOT FUNCTIONING IN THE VEHICLE. THE SERVICE PROVIDER STATED THE AIRBAG WILL NOT DEPLOY IF WE ARE IN AN ACCIDENT AND TOLD US IT WOULD COST $1800.00 TO FIX IT. *TR

NHTSA ODI #10282641

31,000 miles · Jun 16, 2009
Latches/locks/linkagesStructureInjury

THE CHROME PLATE ON THE DRIVERS DOOR HANDLE ON MY 2004 HYUNDAI SANTA FE HAS CRACKED AND SPLIT. EVERYTIME I OPEN THE DOOR TO LEAVE THE CAR THE HANDLE SLICES MY HAND. IT'S AS SHARP AS A RAZOR BLADE. I HAVE PUT TAPE AROUND IT BUT THIS IS JUST A TEMPORARY FIX. MY WARRANTY HAS RUN OUT SO I DON'T KNOW WHAT OPTIONS I MAY HAVE. *T…

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THE CHROME PLATE ON THE DRIVERS DOOR HANDLE ON MY 2004 HYUNDAI SANTA FE HAS CRACKED AND SPLIT. EVERYTIME I OPEN THE DOOR TO LEAVE THE CAR THE HANDLE SLICES MY HAND. IT'S AS SHARP AS A RAZOR BLADE. I HAVE PUT TAPE AROUND IT BUT THIS IS JUST A TEMPORARY FIX. MY WARRANTY HAS RUN OUT SO I DON'T KNOW WHAT OPTIONS I MAY HAVE. *TR

NHTSA ODI #10273961

Official recalls

3

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.