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2004 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

250 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports7 fire reports27 injury reports

What owners actually said

303 reports
150,000 miles · Sep 26, 2014
Air Bags

MY SANTA FE WAS TAKEN IN FOR SERVICE DURING WHICH TIME THE AIR BAG LIGHT WAS ACTIVATED. I HAD IT CHECKED BY MY LOCAL HYUNDAI DEALER AND I WAS TOLD THAT THE AIR BAG MODULE HAD FAILED. I WAS TOLD THAT THE REPAIR COST WAS GOING TO BE $450. I HAVE ALREADY HAD TO SPEND OVER $4000 FOR OTHER REPAIRS ON THIS VEHICLE AND I CANNOT AFFORD …

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MY SANTA FE WAS TAKEN IN FOR SERVICE DURING WHICH TIME THE AIR BAG LIGHT WAS ACTIVATED. I HAD IT CHECKED BY MY LOCAL HYUNDAI DEALER AND I WAS TOLD THAT THE AIR BAG MODULE HAD FAILED. I WAS TOLD THAT THE REPAIR COST WAS GOING TO BE $450. I HAVE ALREADY HAD TO SPEND OVER $4000 FOR OTHER REPAIRS ON THIS VEHICLE AND I CANNOT AFFORD TO SPEND ANY MORE. I HAVE READ ON THE INTERNET OF NUMEROUS COMPLAINTS OF AIR BAG MODULE FAILURES ON MANY DIFFERENT MODELS OF HYUNDAI'S. SINCE THERE HAVE BEEN SO MANY REPORTS OF THE SAME PROBLEM AND IT IS A SAFETY ISSUE I THINK THAT THERE SHOULD BE A RECALL TO REPAIR THE FAULTY AIR BAG MODULES. *TR

NHTSA ODI #10639484

Mileage unknown · Sep 22, 2014
SuspensionWheels

RECEIVED A NOTICE OF RECALL FOR FRONT COIL SPRING ISSUE IN MAIL, MY FRONT COIL SPRIG IS CURRENTLY BROKEN. CALLED DEALERSHIP TO HAVE IT REPAIRED AND TOLD THEY DO NOT HAVE THE PARTS TO FIX IT OR A REMEDY FOR ME TO HAVE A DRIVABLE CAR UNTIL IT CAN BE FIXED. NO TIME FRAME CAN BE GIVEN WHEN THEY CAN FIX THE ISSUE. *TR

NHTSA ODI #10638068

135,000 miles · Sep 19, 2014
Power TrainCrashInjury

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. WHILE DRIVING 30 MPH, THE VEHICLE VIBRATED AND THE CONTACT HEARD A POPPING NOISE. THE CONTACT CRASHED THE VEHICLE INTO A TELEPHONE POLE. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED INJURIES TO THE NECK, CHEST, AND BACK THAT REQUIRED MEDICAL ATTENTION. THE VEHICLE WAS DESTROYED A…

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TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. WHILE DRIVING 30 MPH, THE VEHICLE VIBRATED AND THE CONTACT HEARD A POPPING NOISE. THE CONTACT CRASHED THE VEHICLE INTO A TELEPHONE POLE. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED INJURIES TO THE NECK, CHEST, AND BACK THAT REQUIRED MEDICAL ATTENTION. THE VEHICLE WAS DESTROYED AND TOWED TO AN IMPOUND LOT. THE APPROXIMATE FAILURE MILEAGE WAS 135,000.

NHTSA ODI #10637664

107,000 miles · Sep 15, 2014
Fuel/propulsion System

THE VEHICLE HAD A STRONG SENT OF GASOLINE WHEN PARKED. THE VEHICLE WAS TAKEN TO THE MECHANIC, I WAS INFORMED THAT IT WAS A GAS LEAK AND THE GAS TANK HAD TO BE REPLACED. AFTER THE GAS TANK WAS REPLACED, THE MECHANIC INFORMED ME THAT THE TANK HAD RUSTED AND THAT WAS THE REASON FOR THE LEAK. HE SHOWED ME THE GAS TANK AND THERE W…

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THE VEHICLE HAD A STRONG SENT OF GASOLINE WHEN PARKED. THE VEHICLE WAS TAKEN TO THE MECHANIC, I WAS INFORMED THAT IT WAS A GAS LEAK AND THE GAS TANK HAD TO BE REPLACED. AFTER THE GAS TANK WAS REPLACED, THE MECHANIC INFORMED ME THAT THE TANK HAD RUSTED AND THAT WAS THE REASON FOR THE LEAK. HE SHOWED ME THE GAS TANK AND THERE WAS EXTENSIVE RUST ON IT. THERE WAS A PLASTIC PART UNDER THE TANK THAT RETAINED WATER AND ROAD SALT AND CAUSED THE TANK TO PREMATURELY RUST. THERE IS NO REASON FOR A VEHICLE THAT IS GARAGED AND WASHED REGULARLY TO HAVE A RUSTED OUT GAS TANK. CLEARLY, THERE IS A DESIGN FLAW THAT ALLOWED THE PLASTIC PART UNDER THE TANK TO COLLECT WATER AND RUST. *TR

NHTSA ODI #10633155

40,000 miles · Sep 5, 2014
Power Train

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE IN REVERSE, THE VEHICLE ACCELERATED ERRONEOUSLY. THE CONTACT STATED THAT THE FAILURE OCCURRED WHILE SHIFTING INTO DRIVE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 40,000.

NHTSA ODI #10630969

80,250 miles · Aug 29, 2014
StructureSuspension

I WAS IN TN WHEN I HEARD A SLIGHT "THUNK" AND THEN A CONTINUOUS RATTLE UNDER THE VEHICLE. I ASSUMED A BROKEN EXHAUST BRACKET AND LEFT TN ON 8/17/2014 TO RETURN TO MY HOME IN SAINT LOUIS MO. I TRAVELED I55 IN SPEEDS IN EXCESS OF 75 MPH AND LISTENED TO THE RATTLE FOR ABOUT 100 MILES. AND THEN THE RATTLE STOPPED AND I ASSUMED TH…

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I WAS IN TN WHEN I HEARD A SLIGHT "THUNK" AND THEN A CONTINUOUS RATTLE UNDER THE VEHICLE. I ASSUMED A BROKEN EXHAUST BRACKET AND LEFT TN ON 8/17/2014 TO RETURN TO MY HOME IN SAINT LOUIS MO. I TRAVELED I55 IN SPEEDS IN EXCESS OF 75 MPH AND LISTENED TO THE RATTLE FOR ABOUT 100 MILES. AND THEN THE RATTLE STOPPED AND I ASSUMED THAT THE BROKEN BRACKET HAD FINALLY COME LOOSE AND IS NOW LOCATED SOMEWHERE ON I55. I TOOK MY CAR TO FIRESTONE AND WAS STUNNED TO LEARN THAT MY RIGHT FRONT SUSPENSION COIL SPRING WAS MISSING AND MY RIGHT FRONT STRUT WAS BROKEN. AN INSPECTION OF THE LEFT FRONT COIL SPRING ALSO INDICATED SIGNIFICANT CORROSION AND NEEDED TO BE REPLACED FOR SAFETY. HYUNDAI HAS RECALLED 419,000 VEHICLES OF THIS TYPE IN DC AND 20 OTHER STATES SPECIFICALLY STATING EXCESSIVE CORROSION AS A RESULT OF ROAD SALT--THIS LIST EXCLUDED THE STATE OF MO WHICH HAPPENS TO ALSO USE ROAD SALT. MY HYUNDAI HAS BEEN IN MO FOR 12 YEARS. HYUNDAI NEEDS TO DO THE RESPONSIBLE THING AND EXPAND ITS RECALL TO ALL STATES THAT USE SALT AND PERHAPS TO COASTAL STATES THAT HAVE OCEAN SALT. *TR

NHTSA ODI #10629350

1,780,000 miles · Jul 16, 2014
Suspension

2004 HYUNDAI SANTAFE BROKEN COIL SPRING RUBBING AGAINST THE FRONT TIRE. VEHICLE WAS PARKED IN MY DRIVEWAY WHEN I HEARD A VERY LOUD BANG THAT SOUNDED LIKE A SHOTGUN. I WENT OUT TO INVESTIGATE BUT COULD NOT FIND ANYTHING WRONG. THE NEXT MORNING I ATTEMPTED TO LEAVE FOR WORK WHEN I NOTICED A STRANGE NOISE. I COULD NOT IDENTIFY …

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2004 HYUNDAI SANTAFE BROKEN COIL SPRING RUBBING AGAINST THE FRONT TIRE. VEHICLE WAS PARKED IN MY DRIVEWAY WHEN I HEARD A VERY LOUD BANG THAT SOUNDED LIKE A SHOTGUN. I WENT OUT TO INVESTIGATE BUT COULD NOT FIND ANYTHING WRONG. THE NEXT MORNING I ATTEMPTED TO LEAVE FOR WORK WHEN I NOTICED A STRANGE NOISE. I COULD NOT IDENTIFY THE SOUND SO I TURNED AROUND AN PARKED THE VEHICLE BACK IN THE DRIVEWAY. IT WAS THEN I NOTICED A CURVED SHAPE PIECE ON THE GROUND WHICH LOOKED LIKE A HOTDOG WHERE MY VEHICLE HAD BEEN PARKED. I PICKED THE HOTDOG SHAPED PIECE OF STEEL APPROXIMATELY 3/4" DIAMETER. IT APPEARED TO HAVE BEEN BROKEN ON ONE END. AFTER FURTHER INVESTIGATION I FOUND IT TO BE A PIECE OF THE COIL SPRING ON THE FRONT DRIVERS SIDE STRUT. THE COIL SPRING WAS NOW RUBBING AGAINST THE FRONT TIRE. LUCK FOR ME THIS DID NO HAPPEN WHILE I WAS ON THE HIGHWAY. *TR

NHTSA ODI #10610954

115,000 miles · Jul 1, 2014
Fuel/propulsion System

THERE IS A STRONG SMELL OF GASOLINE COMING FROM MY VEHICLE - IT CONSUMES BOTH THE INTERIOR AND THE AROUND THE ENTIRE EXTERIOR OF THE VEHICLE. LOOKING AT ALL OF THE COMPLAINTS, THIS IS NOT THE FIRST TIME THIS HAS HAPPENED. WHY ISN'T THERE A RECALL?? HYUNDAI - ARE YOU DOING ANYTHING TO HELP YOUR CUSTOMERS????? *TR

NHTSA ODI #10607248

97,000 miles · Jun 10, 2014
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT FUEL WAS LEAKING FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE FUEL TANK WAS CRACK AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEA…

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TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT FUEL WAS LEAKING FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE FUEL TANK WAS CRACK AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 97,000.

NHTSA ODI #10597401

20,000 miles · Jun 6, 2014
Engine And Engine CoolingFuel/propulsion System

DIES IN THE MIDDLE IF ROAD! ALMOST DIE. ALL THE TIME!!!!!! DIES IN THE MIDDLE IF ROAD! ALL THE TIME!!!ALMOST DIED. *TR

NHTSA ODI #10596553

Official recalls

3

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.