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2004 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

250 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports7 fire reports27 injury reports

Unknown Or Other complaints

7 reports
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260,000 miles · Jan 10, 2021
Electrical SystemEngineUnknown Or OtherFire

LAST NIGHT MY MOTHERS 2004 HYUNDAI SANTA FE CAUGHT FIRE THE CAR HAD BEEN PARKED FOR HOURS, THE KEYS WERE NOT IN THE CAR IT WAS COMPLETELY OFF. IT MADE ABSOLUTELY NO SINCE UNTILL I DONE SOME RESEARCH AND SEEN THE LAWSUIT FOR THIS SAME THING AND I WONDERED WHY THIS MODEL WAS NOT INCLUDED. I ALSO SEEN MULTIPLE PEOPLE WONDERING THE …

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LAST NIGHT MY MOTHERS 2004 HYUNDAI SANTA FE CAUGHT FIRE THE CAR HAD BEEN PARKED FOR HOURS, THE KEYS WERE NOT IN THE CAR IT WAS COMPLETELY OFF. IT MADE ABSOLUTELY NO SINCE UNTILL I DONE SOME RESEARCH AND SEEN THE LAWSUIT FOR THIS SAME THING AND I WONDERED WHY THIS MODEL WAS NOT INCLUDED. I ALSO SEEN MULTIPLE PEOPLE WONDERING THE SAME THING ABOUT THEIR 2004 HYUNDAI SANTA FE. MY FATHER WAS THE ONLY ONE IAT THE HOUSE AND IN THE HOUSE HE COULD HAVE LOST HIS LIFE AND EVERYTHING THEY OWN THE ONLY WAY HE KNEW IT WAS ON FIRE WAS A NEIGHBOR SAW AND STARTED SCREAMING AND STARTED BACKING UP TO THE VEHICLE TO PULL IT AWAY FROM THE HOUSE A POLICE REPORT WAS MADE BUT WHAT IS SHE SUPPOSED TO DO FOR A VEHICLE? WHEN NO ONE EVEN STARTED THE FIRE.

NHTSA ODI #11387389

Mileage unknown · Apr 1, 2019
Unknown Or Other

THE VEHICLE KEEPS WON'T START AFTER PUMPING GAS. IT TAKES AWHILE, AND STALLS. EVEN STALLED WHILE DRIVING, WHICH TERRIFIES ME. I DON'T WANT TO BE OUT ON THE HIGHWAY POSSIBLY RISKING AN ACCIDENT. I WENT TO PEPBOYS AND SPENT $1800 ON TRYING TO FIGURE OUT WHAT THE PROBLEM WAS, AND ITS STILL DOING THE SAME THING. IT HAPPENED MORE …

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THE VEHICLE KEEPS WON'T START AFTER PUMPING GAS. IT TAKES AWHILE, AND STALLS. EVEN STALLED WHILE DRIVING, WHICH TERRIFIES ME. I DON'T WANT TO BE OUT ON THE HIGHWAY POSSIBLY RISKING AN ACCIDENT. I WENT TO PEPBOYS AND SPENT $1800 ON TRYING TO FIGURE OUT WHAT THE PROBLEM WAS, AND ITS STILL DOING THE SAME THING. IT HAPPENED MORE THAN ONCE, AND CONTINUES TO HAPPEN.

NHTSA ODI #11193245

154,470 miles · Jul 30, 2015
Unknown Or Other

THE AIR CONDITIONER CUTS OFF ON LEVEL 4 WHILE DRIVING IF I CUT IT DOWN TO LEVEL 3 IT COMES BACK ON BUT WILL EVENTUALLY CUTS OFF COMPLETELY.. IS THERE A RECALL ON AC PARTS, BLOWER, CODES ETC?? THIS HAPPENS TOOO MUCH..ITS REALLY FRUSTRATING

NHTSA ODI #10745033

108,000 miles · Mar 22, 2013
Unknown Or Other

NOISE COMES FROM FRONTED LIKE SOMETHING CRACKED.

NHTSA ODI #10504112

67,700 miles · Jun 19, 2012
Unknown Or Other

STOPPED AT INTERSECTION, WITH MY FOOT ON THE BREAK, THE SUV LURCHES FORWARD AND JERKS. I PLACED IT IN PARK WHILE WAITING FOR THE LIGHT TO CHANGE. I WAS CONCERNED THAT I WOULD HIT THE CAR IN FRONT OF ME. I DROVE 2 HOURS AND NOTICED CONTINUED MISFIRING AND JERKING WHILE DRIVING. IT WAS OK WHEN THE ENGINE WAS COOL, BUT FELT UNSTEA…

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STOPPED AT INTERSECTION, WITH MY FOOT ON THE BREAK, THE SUV LURCHES FORWARD AND JERKS. I PLACED IT IN PARK WHILE WAITING FOR THE LIGHT TO CHANGE. I WAS CONCERNED THAT I WOULD HIT THE CAR IN FRONT OF ME. I DROVE 2 HOURS AND NOTICED CONTINUED MISFIRING AND JERKING WHILE DRIVING. IT WAS OK WHEN THE ENGINE WAS COOL, BUT FELT UNSTEADY WHEN UP TO TEMP. AFTER BEING PARKED IN GROCERY PARKING LOT, WHILE BACKING UP THE CAR STALLED, I RESTARTED AND DROVE HOME. TOOK IT TO MECHANICS NEXT DAY. AT THE HYUNDAI DEALER NOW. THEY COULD NOT GET ANY CODES AND THE ENGINE FAILURE LIGHT NEVER SHOWED. THE MECHANIC, SAID THAT HE WAS 90% SURE THAT REPLACING THE TIMING BELT/CRANK SHAFT POSITION SENSOR/BALANCER SHAFT BELT/PICK UP PLATE WOULD CORRECT THE PROBLEM...THIS DIDN'T WORK AND THE DEALER ASKED TO KEEP IT A 5TH NIGHT. I HAVE NOT HEARD FROM THEM AS OF YET. I'M CONCERNED THAT MY CAR WILL NOT BE REPAIRED AND AM AFRAID TO DRIVE IT. *JS

NHTSA ODI #10462336

84,360 miles · Jan 22, 2011
Unknown Or Other

AT 84,360 MILES OUR SUV WASN'T SHIFTING INTO 2ND GEAR, WOULD GO FROM 1ST TO 3RD. A BIG KLUNK WOULD OCCUR AROUND 20 MPH. TOOK INTO DEALERSHIP (WITHNELL HYUNDAI, SALEM, OR) IN JUNE 08, AND THEY RESET THE COMPUTER. HUSBAND ARGUED WITH SERVICE DEPT., SAYING HE WANTED A NEW TRANSMISSION, GUY SAID IF IT WENT BAD AGAIN THAT WOULD PR…

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AT 84,360 MILES OUR SUV WASN'T SHIFTING INTO 2ND GEAR, WOULD GO FROM 1ST TO 3RD. A BIG KLUNK WOULD OCCUR AROUND 20 MPH. TOOK INTO DEALERSHIP (WITHNELL HYUNDAI, SALEM, OR) IN JUNE 08, AND THEY RESET THE COMPUTER. HUSBAND ARGUED WITH SERVICE DEPT., SAYING HE WANTED A NEW TRANSMISSION, GUY SAID IF IT WENT BAD AGAIN THAT WOULD PROBABLY HAPPEN, AND HE SAID IF IT WENT BAD, WOULD GO BAD BY 100000 MILES. TOOK SUV BACK IN 8-2010 WITH 99960 MILES, WAS SHIFTING HARD AGAIN, WAS TOLD IT WAS THE REAR MOTOR MOUNT, AND THEY REPLACED THAT. THEN AT 105000 MILES JAN. 2011, SHIFTING HARD AGAIN, TOOK BACK TO DEALERSHIP THEY AGAIN RESET THE COMPUTER..AT NO CHARGE TO US, AND TOLD US "TRANSMISSION WAS FAILING".

NHTSA ODI #10379008

64,000 miles · Oct 26, 2009
StructureUnknown Or Other

MY 2004 SANTA FE HAS SERIOUS RUSTING ON THE UNDER FRAME. RUST IS ON THE WELD POINTS AND THE FUEL AND ENGINE COVERS ARE COMPLETELY COVERED WITH RUST AND HAVE CHUNKS MISSING. A RECALL OF 2001 THROUGH 2003 SANTE FE VEHICLES DOES NOT INCLUDE OURS. WE HAVE 64,000 MILES ON IT AND WELL TAKEN CARE OF AND WE OUR VERY CONCERNED THAT FURTH…

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MY 2004 SANTA FE HAS SERIOUS RUSTING ON THE UNDER FRAME. RUST IS ON THE WELD POINTS AND THE FUEL AND ENGINE COVERS ARE COMPLETELY COVERED WITH RUST AND HAVE CHUNKS MISSING. A RECALL OF 2001 THROUGH 2003 SANTE FE VEHICLES DOES NOT INCLUDE OURS. WE HAVE 64,000 MILES ON IT AND WELL TAKEN CARE OF AND WE OUR VERY CONCERNED THAT FURTHER RUSTING WILL CAUSE IMPORTANT PARTS TO GIVE WAY. I WAS TOLD BY HYUNDAI THAT NOTHING COULD BE DONE BUT I COULD WRITE A LETTER OF COMPLAINT TO HYUNDAI OF AMERICA. THIS I DID AND HAVE NOT HAD ANY RESPONSE AS OF 10/26/2009. MY VEHICLE '!@#$%. I AM SURE THIS IS NOT AN ISOLATED VEHICLE AND PROBABLY PEOPLE DO NOT REALIZE THERE IS AN ISSUE BECAUSE LIKE OUR CAR, IT LOOKS GREAT UNTIL YOU PUT IT ON A HOIST. *TR

NHTSA ODI #10289865

Official recalls

3

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.