NHTSA owner reports · September 18, 2026 snapshot.
Suspension complaints
69 reportsClear category filter58,326 miles · Apr 3, 2013
Suspension
TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE WHILE DRIVING 45 MPH, THE FRONT DRIVER AND PASSENGER SIDE COIL SPRINGS FRACTURED ON SEPARATE OCCASIONS. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 58,326 AND THE APPROXIMATE CURRENT MILEAGE WAS 58,…
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TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE WHILE DRIVING 45 MPH, THE FRONT DRIVER AND PASSENGER SIDE COIL SPRINGS FRACTURED ON SEPARATE OCCASIONS. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 58,326 AND THE APPROXIMATE CURRENT MILEAGE WAS 58,800. UPDATED 06/18/13*LJ THE CONSUMER STATED THE COIL SPRING ON THE PASSENGER'S SIDE PUNCTURED A TIRE. THE CONSUMER HAD TO PURCHASE 4 NEW TIRES. UPDATED 06/25/2013 *JS
NHTSA ODI #10505464
106,000 miles · Mar 26, 2013
Suspension
I HAVE A 2004 HYUNDAI SANTA FE, 2.7 LITER ENGINE, 4WD. FRONT SPRING ON PASSENGER SIDE BROKE YESTERDAY, WHILE THE CAR WAS IN THE GARAGE, CAUSING MY TIRE TO PUNCTURE. THOUGHT IT WAS JUST A FLAT BUT IT WAS NOT UNTIL THE CAR WAS TOWED TO A TIRE STORE THAT I LEARNED THE SPRING HAD SIMPLY SNAPPED IN HALF. I HAVE RESEARCHED THIS AND TH…
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I HAVE A 2004 HYUNDAI SANTA FE, 2.7 LITER ENGINE, 4WD. FRONT SPRING ON PASSENGER SIDE BROKE YESTERDAY, WHILE THE CAR WAS IN THE GARAGE, CAUSING MY TIRE TO PUNCTURE. THOUGHT IT WAS JUST A FLAT BUT IT WAS NOT UNTIL THE CAR WAS TOWED TO A TIRE STORE THAT I LEARNED THE SPRING HAD SIMPLY SNAPPED IN HALF. I HAVE RESEARCHED THIS AND THIS IS, CLEARLY, A FAULTY PART. AFTER SEEING DOZENS AND DOZENS OF SIMILAR CONSUMER COMPLAINTS I AM ASTOUNDED THAT HYUNDAI HAS NOT RECALLED THESE VEHICLES (APPEARS TO SPAN 2001 TO 2006) OR BEEN SUED BY SOMEONE SERIOUSLY INJURED IN AN ACCIDENT. THANK GOD I WAS NOT DRIVING MY CAR AT THE TIME. I WONDER HOW MANY FATAL ACCIDENTS HAVE BEEN CAUSED BY HYUNDAI'S NEGLIGENCE IN NOT BEING FORTHCOMING IN REPLACING THIS PART. MY CURRENT REPAIR COST ESTIMATE IS $521. BUT IT'S NOT CLEAR IF OTHER DAMAGE FROM THE SPRING BREAKAGE HAS OCCURRED. WILL KNOW TOMORROW. *TR
NHTSA ODI #10504575
125,000 miles · Feb 20, 2013
Suspension
TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE EXITING A RESIDENTIAL GARAGE, THE FRONT PASSENGER SIDE COIL SPRING FRACTURED AND PENETRATED THE FRONT PASSENGER SIDE TIRE. THE CONTACT SPOKE WITH THE MANUFACTURER HOWEVER, THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGES WERE 125,000. …
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TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE EXITING A RESIDENTIAL GARAGE, THE FRONT PASSENGER SIDE COIL SPRING FRACTURED AND PENETRATED THE FRONT PASSENGER SIDE TIRE. THE CONTACT SPOKE WITH THE MANUFACTURER HOWEVER, THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGES WERE 125,000.
NHTSA ODI #10499425
76,000 miles · Jan 29, 2013
Suspension
TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE REVERSING OUT OF HER DRIVEWAY, THE DRIVER FRONT COIL SPRING FRACTURED AND RUBBED AGAINST THE TIRE. THE DEALER WAS NOT NOTIFIED. THE MANUFACTURER WAS NOT NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 76,000.
NHTSA ODI #10495033
131,000 miles · Jan 16, 2013
Suspension
MY WIFE'S SANTA FE EXPERIENCED A FAILURE OF THE FRONT PASSENGER COIL SPRING OVER THE WEEKEND WHILE PARKED IN THE DRIVEWAY. THERE WERE NO WARNING SIGNS THAT IT WAS ABOUT TO FAIL AND WE ARE VERY LUCKY THAT SHE WAS NOT DRIVING IT AT THE TIME. IT DOES HAVE 131,000 MILES ON IT, BUT I HAVE NEVER HAD A COIL SPRING SNAP LIKE THIS ON ANY…
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MY WIFE'S SANTA FE EXPERIENCED A FAILURE OF THE FRONT PASSENGER COIL SPRING OVER THE WEEKEND WHILE PARKED IN THE DRIVEWAY. THERE WERE NO WARNING SIGNS THAT IT WAS ABOUT TO FAIL AND WE ARE VERY LUCKY THAT SHE WAS NOT DRIVING IT AT THE TIME. IT DOES HAVE 131,000 MILES ON IT, BUT I HAVE NEVER HAD A COIL SPRING SNAP LIKE THIS ON ANY OTHER VEHICLE I HAVE OWNED. BASED ON THE NUMBER OF COMPLAINTS ON THIS ISSUE, HYUNDAI NEEDS TO ISSUE A RECALL FOR THIS PROBLEM. RIGHT NOW WE ARE LOOKING AT APPROXIMATELY $1500 (STILL GETTING QUOTES) FOR SOMETHING THAT SHOULD HAVE BEEN RESOLVED SOME TIME AGO. *TR
NHTSA ODI #10493159
104,000 miles · Jun 11, 2012
Suspension
TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE ATTEMPTING TO PARK, THE COIL SPRING BROKE AND PUNCTURED THE TIRE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS…
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TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE ATTEMPTING TO PARK, THE COIL SPRING BROKE AND PUNCTURED THE TIRE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 104,000.
NHTSA ODI #10461206
Mileage unknown · Apr 28, 2012
Air BagsEngine And Engine CoolingSuspension
MY AIR BAGS LIGHT IS ALWAYS ON AND WILL NOT TURN OFF. THE SUSPENSION IS HORRIBLE, I TOOK IT TO A MECHANIC AND HE SAID" THERE WAS NOTHING HE COULD DO. AND SOMETIMES WHEN I TURN MY VEHICLE ON THE ENGINE REVELS UP AND SOUNDS AS IF THE ACCELERATION IS STUCK. SCARES ME TO DEATH. *TR
NHTSA ODI #10456747
127,000 miles · Feb 26, 2012
Suspension
I BEGAN BACKING OUT OF MY DRIVEWAY WHEN I HEARD A CRUNCHING TYPE SOUND, AND THEN IT STOPPED BRIEFLY. I CONTINUED TO BACK UP AND THE SOUND HAPPENED AGAIN FOLLOWED BY A LOUD NOISE AND AIR GUSHING OUT OF MY PASSENGER SIDE FRONT WHEEL. THE TIRE WENT COMPLETELY FLAT. ONCE THE TIRE WAS REMOVED WE DISCOVERED THE COIL SPRING HAD BROK…
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I BEGAN BACKING OUT OF MY DRIVEWAY WHEN I HEARD A CRUNCHING TYPE SOUND, AND THEN IT STOPPED BRIEFLY. I CONTINUED TO BACK UP AND THE SOUND HAPPENED AGAIN FOLLOWED BY A LOUD NOISE AND AIR GUSHING OUT OF MY PASSENGER SIDE FRONT WHEEL. THE TIRE WENT COMPLETELY FLAT. ONCE THE TIRE WAS REMOVED WE DISCOVERED THE COIL SPRING HAD BROKEN AND SLICED THE TIRE ALL THE WAY AROUND. IT APPEARS FROM MY RESEARCH THAT THIS IS A COMMON PROBLEM. LUCKILY I WAS NOT DRIVING DOWN THE ROAD WITH MY SMALL CHILDREN IN THE CAR. *TR
NHTSA ODI #10449378
101,000 miles · Jan 13, 2012
Suspension
CAR WAS IS GARAGE. WENT TO BACK OUT AND HAD BARELY MOVED AN INCH IN REVERSE WHEN I HEARD A POP AND A WHOOSHING NOISE OF THE FRONT LEFT TIRE DEFLATING. CAR WAS THEN SLANTED/LOPSIDED TO THE LEFT BECAUSE THE TIRE WAS SO DEFLATED. TRIED TO REMOVE TIRE AND COULDN'T GET IT OFF. DISCOVERED THAT THE FRONT LEFT COIL SPRING HAD SNAPPED OF…
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CAR WAS IS GARAGE. WENT TO BACK OUT AND HAD BARELY MOVED AN INCH IN REVERSE WHEN I HEARD A POP AND A WHOOSHING NOISE OF THE FRONT LEFT TIRE DEFLATING. CAR WAS THEN SLANTED/LOPSIDED TO THE LEFT BECAUSE THE TIRE WAS SO DEFLATED. TRIED TO REMOVE TIRE AND COULDN'T GET IT OFF. DISCOVERED THAT THE FRONT LEFT COIL SPRING HAD SNAPPED OFF AND IT WAS LODGED IN THE TIRE. THE SHARP JAGGED END OF THE SPRING IS WHAT POPPED THE TIRE. LUCKY I WASN'T DRIVING WHEN THIS HAPPENED! *TR
NHTSA ODI #10443724
38,828 miles · Jun 24, 2011
Suspension
5/25/2011, APPROX. TIME 8:45 A.M. 2004 SANTA FE LX, 38,828 MILES ON VEHICLE. ORIGINAL OWNERS, BOUGHT NEW. VEHICLE WAS SITTING IN OUR DRIVEWAY, GOT IN TO LEAVE FOR DOCTORS APPT., MOVED ABOUT TWO FEET, WHEN WE HEARD THIS LOUD NOISE AND AIR GUSHING SOUND FROM THE RIGHT FRONT OF OUR CAR. WENT OUT TO INVESTIGATE AND FOUND THE COIL SP…
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5/25/2011, APPROX. TIME 8:45 A.M. 2004 SANTA FE LX, 38,828 MILES ON VEHICLE. ORIGINAL OWNERS, BOUGHT NEW. VEHICLE WAS SITTING IN OUR DRIVEWAY, GOT IN TO LEAVE FOR DOCTORS APPT., MOVED ABOUT TWO FEET, WHEN WE HEARD THIS LOUD NOISE AND AIR GUSHING SOUND FROM THE RIGHT FRONT OF OUR CAR. WENT OUT TO INVESTIGATE AND FOUND THE COIL SPRING HAD RUPTURED AND CUT THROUGH THE SIDEWALL OF THE TIRE. THANK GOD WE WERE NOT TRAVELING ON ANY ROAD OR INTERSTATE HWY., I WOULD NOT BE TELLING THIS. HYUNDAI MOTORS OF AMERICA, CORPORATE OFFICE WAS NOTIFIED OF MY ISSUE, AND THE FACT THE LEFT SPRING COULD RUPTURE AT ANY TIME. THEY OFFERED IN GOOD FAITH TO PAY FOR RIGHT SPRING AND TIRE, BUT WOULD NOT REPLACE LEFT FRONT SPRING. HYUNDAI MOTORS OF AMERICA SHOULD BE RESPONSIBLE FOR THESE DEFECTED COIL SPRINGS AND RECALL ALL 2004 SANTA FE TO REPLACE FRONT COIL SPRINGS AND ANY OTHER MECHANICAL SYSTEMS THAT WERE AFFECTED BY THE RUPTURED COIL SPRINGS. MANY OWNERS OF 2004 SANTA FE ARE NOT AWARE OF THIS ISSUE, HOPEFULLY HYUNDAI WILL TAKE FULL RESPONSIBILITY BEFORE THEIR ARE ANY FATALITIES, GOD BLESS US, AND I PRAY HE WILL KEEP US SAFE!!!!! *TR
NHTSA ODI #10408843
Official recalls
3Jul 18, 2014
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Consequence & remedy
Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
Mar 16, 2004
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.
Consequence & remedy
Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Dec 18, 2003
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗