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2004 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

250 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports7 fire reports27 injury reports

Steering complaints

11 reports
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170,000 miles · May 24, 2018
Steering

MY STEERING WHEEL STOPPED WORKING ONE DAY WHILE ON THE FREEWAY(IN MOTION). I TOOK IT TO THE MECHANIC, THEY FIXED THE PROBLEM NOT EVEN A WEEK LATER IT STARTED TO MESS UP AGAIN. PLEASE HELP.

NHTSA ODI #11097837

161,516 miles · Dec 18, 2015
Service BrakesSteering

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE EXITING A PARKING LOT, THE STEERING WHEEL AND BRAKES SEIZED AS THE VEHICLE VEERED TO THE LEFT WITHOUT WARNING. THE FAILURE CAUSED THE CONTACT TO SLIGHTLY GO OVER A CURB HOWEVER, THE CONTACT WAS ABLE TO APPLY FORCE AND PULL THE VEHICLE TO THE SIDE AND PAR…

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TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE EXITING A PARKING LOT, THE STEERING WHEEL AND BRAKES SEIZED AS THE VEHICLE VEERED TO THE LEFT WITHOUT WARNING. THE FAILURE CAUSED THE CONTACT TO SLIGHTLY GO OVER A CURB HOWEVER, THE CONTACT WAS ABLE TO APPLY FORCE AND PULL THE VEHICLE TO THE SIDE AND PARK. THE VEHICLE WAS TOWED TO THE CONTACTS RESIDENCE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 161,516.

NHTSA ODI #10811147

28,000 miles · Jul 2, 2015
EngineService BrakesSteering

CAR SHUTS OFF WHILE DRIVING, LOSING POWER STEERING AND BRAKES, WHILE TRAVELING AT HIGHWAY SPEED OR BRAKING DOWN A WINDY CANYON ROAD. PROBLEM INCLUDES INTERMITTENT JERKING, JUMPING, HICCUPPING - WHATEVER YOU WANT TO CALL IT, IT'S NOT SAFE TO DRIVE. FIRST MONTH, AFTER BRAND-NEW NY DEALERSHIP PURCHASE, I REPLACED MY THROTTLE POSITI…

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CAR SHUTS OFF WHILE DRIVING, LOSING POWER STEERING AND BRAKES, WHILE TRAVELING AT HIGHWAY SPEED OR BRAKING DOWN A WINDY CANYON ROAD. PROBLEM INCLUDES INTERMITTENT JERKING, JUMPING, HICCUPPING - WHATEVER YOU WANT TO CALL IT, IT'S NOT SAFE TO DRIVE. FIRST MONTH, AFTER BRAND-NEW NY DEALERSHIP PURCHASE, I REPLACED MY THROTTLE POSITION SENSOR 3 TIMES. TROUBLE WITH MY CURRENT PROBLEM BEGAN AT 4 YEARS, WELL UNDER 30,000 MILES. FOR A YEAR I HAD TO FEAR FOR MY LIFE EVERY TIME I DROVE, NEVER KNOWING IF THIS TRIP WOULD KILL ME OR OTHER MOTORISTS. WHY DID I HAVE TO DRIVE IT? BECAUSE THE HYUNDAI DEALERSHIPS IN LOS ANGELES COULDN'T DIAGNOSE THE PROBLEM IF THEY COULDN'T CAUSE IT TO HAPPEN AND THERE IS NO ERROR CODE WHEN TESTED. A YEAR OF FEAR. JUST THE HESITATION JERKING IS SCARY ENOUGH WHILE DRIVING, BUT WHEN IT ACTUALLY SHUTS DOWN? WHEN YOUR RPM INDICATOR DROPS FROM 2,000 TO 0 AND YOU'RE FIGHTING FOR YOUR LIFE TURNING THE STUCK STEERING WHEEL AND PULLING UP THE EMERGENCY BRAKE HOPING YOU DON'T CAREEN OFF A WINDING CLIFF OR COAST HEAD ON INTO UNSUSPECTING TRAFFIC OR CLICKING YOUR HAZARDS ON AND PRAYING NO ONE HITS YOU ON AN OILY RAIN SLICK PAVEMENT AT NIGHT ON THE 101 FREEWAY - THAT IS WHEN IT REALLY MAKES YOUR HEART JUMP OUT OF YOUR CHEST. AFTER 11 MONTHS OF SHUTTING OFF, IT GOT SO BAD IT WOULDN'T TURN ON AGAIN AND FINALLY MY CHECK ENGINE LIGHT CAME ON AND THEY WERE ABLE TO DIAGNOSE THE CRANK SHAFT SENSOR. IN THE PROCESS OF FIXING, THEY MADE A LEAK IN MY POWER STEERING HOSE AND DAMAGED MY PUMP. BECAUSE IT WAS DAYS AFTER MY WARRANTY, THE VAN NUYS DEALERSHIP CHARGED ME FOR THE CRANK SHAFT SENSOR AND OTHER DAMAGE! 33,000 MILES ON MY CAR. WELL, THAT WAS NOVEMBER 2009. IT'S NOW 2015 (70,540 MILES) AND ONCE AGAIN, I'M OKAYED TO DRIVE MY UNSAFE CAR. THE PERFORMANCE OF THESE VEHICLES PUT DRIVERS AT AN UNREASONABLE RISK OF ACCIDENT AND SINCE THERE IS NO ERROR CODE, HYUNDAI WILL DO NOTHING.

NHTSA ODI #10731794

100,000 miles · Jan 27, 2015
EngineService BrakesSteeringFire

THIS VEHICLE WAS DRIVEN APPROX. 1/2 MILE FROM HOME WHEN POWER STEERING AND BRAKES FAILED. IT WAS PULLED OFF OF THE ROAD AND STOPPED WITH THE EMERGENCY BRAKE. IMMEDIATELY FLAMES SHOT UP THE WINDSHIELD. THE ENTIRE INTERIOR WAS COMPLETELY DESTROYED AS WELL 3/4 OF THE EXTERIOR. *TR

NHTSA ODI #10679231

160,000 miles · Nov 4, 2014
SteeringSuspensionWheels

ON 12/31/2012, THE COIL SPRING ON MY 2004 HYUNDAI SANTA FE FRACTURED AND PUNCTURED THE RIGHT FRONT TIRE OF THE VEHICLE. I PAID UPWARDS OF $2000 ON 1/7/2013 TO HAVE THIS REPAIRED. I HAVE SINCE TRADED IN THE VEHICLE AND NO LONGER OWN IT. I RECENTLY RECEIVED A RECALL NOTICE FROM HYUNDAI USA DESCRIBING THE SAME COIL SPRING F…

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ON 12/31/2012, THE COIL SPRING ON MY 2004 HYUNDAI SANTA FE FRACTURED AND PUNCTURED THE RIGHT FRONT TIRE OF THE VEHICLE. I PAID UPWARDS OF $2000 ON 1/7/2013 TO HAVE THIS REPAIRED. I HAVE SINCE TRADED IN THE VEHICLE AND NO LONGER OWN IT. I RECENTLY RECEIVED A RECALL NOTICE FROM HYUNDAI USA DESCRIBING THE SAME COIL SPRING FRACTURE THAT I EXPERIENCED A COUPLE OF YEARS EARLIER. THIS RECALL IS CALLED 'CAMPAIGN124' BY HYUNDAI. TODAY (11/4/2014), I CALLED TO INQUIRE ABOUT THE POSSIBILITY FOR SOME REIMBURSEMENT FOR THE REPAIR I HAD PERFORMED AFTER MY INCIDENT. I WAS INFORMED THAT THIS WAS NOT POSSIBLE SINCE I NO LONGER OWNED THE VEHICLE AND THE REPAIR COULD NOT BE INSPECTED BY HYUNDAI, I DON'T FEEL THAT THIS IS RIGHT AND I SHOULD BE ENTITLED TO SOME REIMBURSEMENT. IF REQUESTED, I WOULD BE ABLE TO PROVIDE DETAIL OF THE WORK PERFORMED BY THE MECHANIC WHO PERFORMED THE SERVICE. *TR

NHTSA ODI #10652463

136,000 miles · Oct 3, 2014
SteeringStructure

FOR A LONG TIME I KEPT HEARING THIS CLUNKING TYPE NOISE BUT WE COULDN'T FIGURE OUT WHAT IT WAS. THEN ON SUN. SEPT. 21, 2014 I NOTICED SOME EXTRA PLAY IN THE WHEEL. WHEN I MADE A TURN I HAD TO TURN THE WHEEL TWICE AS MUCH AS NORMAL AND THEN IT LOCKED AND I HAD TO REALLY PULL HARD TO GET IT BACK STRAIGHT. WE VERY CAREFULLY DROVE …

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FOR A LONG TIME I KEPT HEARING THIS CLUNKING TYPE NOISE BUT WE COULDN'T FIGURE OUT WHAT IT WAS. THEN ON SUN. SEPT. 21, 2014 I NOTICED SOME EXTRA PLAY IN THE WHEEL. WHEN I MADE A TURN I HAD TO TURN THE WHEEL TWICE AS MUCH AS NORMAL AND THEN IT LOCKED AND I HAD TO REALLY PULL HARD TO GET IT BACK STRAIGHT. WE VERY CAREFULLY DROVE IT TO THE AUTO SHOP ONLY A MILE AWAY. THEY SAID MY POWER STEERING LINE WAS RIPPED OPEN. THEY SAID THE BOLT THAT ATTACHES TO THE POWER STEERING GEAR RACK SHEARED OFF OF THE SUBFRAME. I HAVE PICTURES. ALSO SINCE THERE IS A RECALL ON THE COIL SPRINGS FOR CARS SOLD IN THE SALT BELT I THOUGHT THIS ALSO COULD BE A CORROSION ISSUE BECAUSE THE MECHANIC SAID HE HAS NEVER SEEN THIS BEFORE. THE BOLT DIDN'T COME LOOSE, THE ACTUAL SUBFRAME TORE APART AND THE STEERING RACK WAS JUST HANGING THERE BY ONE BOLT AND OVER TIME IT RIPPED THE RUBBER TO SHREDS. THIS COULD HAVE CAUSE FATALITIES. WE HAD TO PURCHASE A NEW SUBFRAME AND STEERING RACK TO GET THE CAR DRIVABLE. IT SEEMS TO ME IT WAS FAULTY MANUFACTURING OR A RUST CORROSION ISSUE. THE SUBFRAME IS A HUGE THICK IRON FRAME WHERE YOU WOULD THINK NOTHING COULD BREAK IT, BUT IN THIS INSTANCE IT ACTUALLY RIPPED. I WOULD LIKE SOME COMPENSATION FOR THE REPAIRS. I WANTED THIS COMPLAINT OUT THERE BECAUSE IT COULD BECOME A SAFETY ISSUE FOR OTHER DRIVERS. *TR

NHTSA ODI #10641129

56,700 miles · Jul 9, 2012
Steering

IT HAD JUST RAINED AND IN SOME PLACES ON THE CITY STREET THERE WAS STANDING WATER. THE WATER WAS PROBABLY BETWEEN 1 AND 2 INCHES DEEP AT THE MOST. AS I DROVE IN THE WATER NO MORE THAN 30MPH THE STEERING WITHOUT WARNING LOCKED UP. IT STAYED LOCKED UP FOR AROUND 10 SECONDS. THIS IS WHAT ALMOST CAUSED A CRASH AT THE INTERSECTIO…

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IT HAD JUST RAINED AND IN SOME PLACES ON THE CITY STREET THERE WAS STANDING WATER. THE WATER WAS PROBABLY BETWEEN 1 AND 2 INCHES DEEP AT THE MOST. AS I DROVE IN THE WATER NO MORE THAN 30MPH THE STEERING WITHOUT WARNING LOCKED UP. IT STAYED LOCKED UP FOR AROUND 10 SECONDS. THIS IS WHAT ALMOST CAUSED A CRASH AT THE INTERSECTION. I COULD NOT BUDGE THE STEERING WITH BOTH HANDS. THEN AFTER THE 10 SECONDS GIVE OR TAKE, THERE WAS A SMALL SQUEAL AND THE STEERING UNLOCKED. THIS HAPPENS EVERY TIME I DRIVE IN ANY STANDING WATER. *TR

NHTSA ODI #10464796

50,000 miles · Jul 28, 2011
Steering

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING AT LOW SPEEDS, THE CONTACT STATED THAT THE POWER STEERING WOULD DEACTIVATE. THE DEALER WAS NOTIFIED, BUT DENIED ANY ASSISTANCE WITH REPAIRS. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 50,000 AND THE CURRENT …

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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING AT LOW SPEEDS, THE CONTACT STATED THAT THE POWER STEERING WOULD DEACTIVATE. THE DEALER WAS NOTIFIED, BUT DENIED ANY ASSISTANCE WITH REPAIRS. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 50,000 AND THE CURRENT MILEAGE WAS 80,000. THE VIN WAS UNAVAILABLE. UPDATED 08/31/11 *BF UPDATED 2/21/12 *CN

NHTSA ODI #10415539

77,000 miles · Aug 2, 2010
Steering

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THE POWER STEERING FAILED. THE CONTACT ATTEMPTED TO MAKE A LEFT TURN YET THE VEHICLE PROCEEDED TO PULL TO THE RIGHT ABNORMALLY. THE DEALER ADVISED THAT THE POWER STEERING HOLD RETURN LINE AND TRANSMISSION LINES WERE SEVERELY RUSTED. THE VEHICLE WAS NOT REPAIRED. T…

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TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THE POWER STEERING FAILED. THE CONTACT ATTEMPTED TO MAKE A LEFT TURN YET THE VEHICLE PROCEEDED TO PULL TO THE RIGHT ABNORMALLY. THE DEALER ADVISED THAT THE POWER STEERING HOLD RETURN LINE AND TRANSMISSION LINES WERE SEVERELY RUSTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 77,000.

NHTSA ODI #10346888

60,000 miles · May 12, 2009
EquipmentSteering

TL*THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT HEARD A NOISE SIMILAR TO LIQUID TOUCHING A HOT SURFACE. AN INDEPENDENT MECHANIC CONFIRMED THAT THE AIR CONDITIONER WAS LEAKING ONTO THE PIPES, THE RACK AND PINION, AND THE FUEL TANK COVER, WHICH HAS ALSO CAUSED THEM TO RUST. THE CONTACT HAS AN EXTENDED FIVE YEAR WARRA…

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TL*THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT HEARD A NOISE SIMILAR TO LIQUID TOUCHING A HOT SURFACE. AN INDEPENDENT MECHANIC CONFIRMED THAT THE AIR CONDITIONER WAS LEAKING ONTO THE PIPES, THE RACK AND PINION, AND THE FUEL TANK COVER, WHICH HAS ALSO CAUSED THEM TO RUST. THE CONTACT HAS AN EXTENDED FIVE YEAR WARRANTY; HOWEVER, THE DEALER STATED THAT THEY WOULD ONLY MAKE REPAIRS WHEN THE STEERING FAILS COMPLETELY, WHICH COULD RESULT IN A CRASH. SHE INFORMED THE DEALER THAT A MECHANIC CHANGED THE FLUIDS AND STATED THAT THE CRANKSHAFT COULD HAVE SEIZED DUE TO THE RUST AND CAUSED A LOSS IN STEERING CONTROL. THE MECHANIC PERFORMED REGULAR MAINTENANCE CHECKS PER THE MILEAGE REQUIREMENTS. THE TRANSMISSION FLUID, SERPENTINE BELT, TIMING BELT, AIR CONDITIONER BELT, AND POWER STEERING FLUID WERE REPLACED IN APRIL OF 2009. IN MARCH OF 2009, THE VEHICLE UNDERWENT FREQUENT OIL CHANGES AND TIRE REPLACEMENTS AT THE DEALER. AT THAT TIME, SHE WAS NEVER INFORMED OF ANY RUST BEING PRESENT. THE INDEPENDENT MECHANIC CONFIRMED THAT THE RUST OCCURRED OVER TIME. THE INVOICES FOR ALL REPAIRS AND MAINTENANCE WORK IS AVAILABLE. THE CONTACT ASKED THE DEALER TO SPEAK WITH THE MECHANIC FOR SPECIFIC DETAILS, BUT WAS UNSUCCESSFUL. SHE IS FAMILIAR WITH THE MAGNUSEN-MOFACT 1975 TITLE 15, CHAPTER 50 , SECTIONS 2301 -2312 OF THE U.S. FEDERAL CODE, WHICH AUTHORIZES HER TO HAVE REPAIRS PERFORMED BY A REPAIR FACILITY OTHER THAN THE DEALER. THE CURRENT MILEAGE WAS 61,000 AND FAILURE MILEAGE WAS 60,000.

NHTSA ODI #10268460

Official recalls

3

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.