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2004 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

250 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports7 fire reports27 injury reports

Fuel System, Gasoline complaints

13 reports
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60,000 miles · May 4, 2010
Fuel System, GasolineFire

MY HYUNDAI SANTA FE WAS PARKED WITH ENGINE IDLING WHEN A FIRE OCCURRED IN THE ENGINE COMPARTMENT. FIRE COMPLETELY ENGULFED FRONT OF VEHICLE BEFORE FIRE DEPARTMENT EXTINGUISHED THE BLAZE. VEHICLE IS A TOTAL LOSS. CAUSE OF THE FIRE NOT DETERMINED. VEHICLE RECEIVED PERIODIC SERVICE ONE MONTH EARLIER. *TR

NHTSA ODI #10328759

65,500 miles · May 23, 2007
Fuel System, GasolineSuspensionTires

NO PRIOR WARNINGS OR CONDITIONS EXISTED PRIOR TO FAILURE. THE VEHICLE WOULD NOT START AND IT WAS DIAGNOSED BY A FELLOW COWORKER TO BE THE FUEL PUMP. AAA WAS CALLED TO TOW THE VEHICLE , AND UPON ARRIVAL, PUT CAR IN NEUTRAL TO BACK IT UP IN ORDER TO TOW. IMMEDIATELY, THE FRONT DRIVER TIRE WHEN FLAT, AND IT WAS A RESULT OF THE …

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NO PRIOR WARNINGS OR CONDITIONS EXISTED PRIOR TO FAILURE. THE VEHICLE WOULD NOT START AND IT WAS DIAGNOSED BY A FELLOW COWORKER TO BE THE FUEL PUMP. AAA WAS CALLED TO TOW THE VEHICLE , AND UPON ARRIVAL, PUT CAR IN NEUTRAL TO BACK IT UP IN ORDER TO TOW. IMMEDIATELY, THE FRONT DRIVER TIRE WHEN FLAT, AND IT WAS A RESULT OF THE FRONT STRUT ASSEMBLY BREAKING AND CAUSING THE COIL SPRING TO SNAP AND PIERCE THE FRONT TIRE. IT HAS BEEN 6 DAYS , AND I WAS STILL WITHOUT THE VEHICLE WHICH WAS ONLY 3 1/2 YEARS OLD WITH 65,000 MILES. I WAS TOLD THAT NOTHING WAS COVERED BY WARRANTY AND REPLACEMENT PARTS WERE NOT AVAILABLE. IN ORDER TO GET THE VEHICLE FIXED QUICKLY I HAD TO ACCEPT PARTS FROM A 2006 VEHICLE.*AK

NHTSA ODI #10191537

11,588 miles · Oct 9, 2005
Fuel System, Gasoline

A 2004 HYUNDAI SANTA FE HAS DEVELOPED A POTENTIAL FIRE/EXPLOSION HAZARD WHICH HYUNDAI HAS IGNORED AFTER I POINTED IT OUT. HYUNDAI ALSO REFUSED TO RELEASE TO ME THE SANTA FE'S "OFF ROAD" CAPABILITIES. THIS CAR WAS PURCHASED NEW. CAN YOU HELP ME PLEASE? *NM

NHTSA ODI #10139144

Official recalls

3

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.