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2004 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

250 reports with mileage · 53 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

32 crash reports7 fire reports27 injury reports

Engine complaints

16 reports
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Mileage unknown · Oct 9, 2023
EngineFire

In transit, it began smoking and the engine light came on. After pulling to the side, flames erupted and it became fully engulfed, followed by a small explosion. The vehicle and it’s contents were a total loss.

NHTSA ODI #11548969

260,000 miles · Jan 10, 2021
Electrical SystemEngineUnknown Or OtherFire

LAST NIGHT MY MOTHERS 2004 HYUNDAI SANTA FE CAUGHT FIRE THE CAR HAD BEEN PARKED FOR HOURS, THE KEYS WERE NOT IN THE CAR IT WAS COMPLETELY OFF. IT MADE ABSOLUTELY NO SINCE UNTILL I DONE SOME RESEARCH AND SEEN THE LAWSUIT FOR THIS SAME THING AND I WONDERED WHY THIS MODEL WAS NOT INCLUDED. I ALSO SEEN MULTIPLE PEOPLE WONDERING THE …

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LAST NIGHT MY MOTHERS 2004 HYUNDAI SANTA FE CAUGHT FIRE THE CAR HAD BEEN PARKED FOR HOURS, THE KEYS WERE NOT IN THE CAR IT WAS COMPLETELY OFF. IT MADE ABSOLUTELY NO SINCE UNTILL I DONE SOME RESEARCH AND SEEN THE LAWSUIT FOR THIS SAME THING AND I WONDERED WHY THIS MODEL WAS NOT INCLUDED. I ALSO SEEN MULTIPLE PEOPLE WONDERING THE SAME THING ABOUT THEIR 2004 HYUNDAI SANTA FE. MY FATHER WAS THE ONLY ONE IAT THE HOUSE AND IN THE HOUSE HE COULD HAVE LOST HIS LIFE AND EVERYTHING THEY OWN THE ONLY WAY HE KNEW IT WAS ON FIRE WAS A NEIGHBOR SAW AND STARTED SCREAMING AND STARTED BACKING UP TO THE VEHICLE TO PULL IT AWAY FROM THE HOUSE A POLICE REPORT WAS MADE BUT WHAT IS SHE SUPPOSED TO DO FOR A VEHICLE? WHEN NO ONE EVEN STARTED THE FIRE.

NHTSA ODI #11387389

125,000 miles · Dec 11, 2020
Engine

I HAVE A 2004 HYUNDIA SANTA FE AND THE ENGINE STARTED WITH LOUD KNOCKING SOUNDS IN MY DRIVEWAY. I HAD IT TOLL TO AVONDALE EARNHARDT HYUNDIA'S DEALERSHIP. THE DIAGOSTIC WAS "FOUND ENGINE KNOCK CAN BE HEARD AT BOTTOM END OF ENGINE. FAILURE IN ROD BEARINGS IS CAUSING EXCESSIVE NOISE IN BOTTOM END. ENGINE REQUIRED" REPLACEMENT…

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I HAVE A 2004 HYUNDIA SANTA FE AND THE ENGINE STARTED WITH LOUD KNOCKING SOUNDS IN MY DRIVEWAY. I HAD IT TOLL TO AVONDALE EARNHARDT HYUNDIA'S DEALERSHIP. THE DIAGOSTIC WAS "FOUND ENGINE KNOCK CAN BE HEARD AT BOTTOM END OF ENGINE. FAILURE IN ROD BEARINGS IS CAUSING EXCESSIVE NOISE IN BOTTOM END. ENGINE REQUIRED" REPLACEMENT. THE CAR HAS 125,000 MILES WHICH EXCEEDS THE 100,000 POWERTRAIN WARRANTY. HOWEVER, MY ENGINE FAILURE IS THE SAME AS THE CURRENT "ENGINE FAILURE RECALLS (THETA II ENGINES) CAUSED BY MANUFACTURING PROCESSES. EXCEPT THE 2004 HYUNDIA SANTA FE WAS NOT INCLUDED ON THE RECALL LIST. I SPOKE AND SUBMITTED TWICE A COMPLIANT TO HYUNDIA CUSTOMER CARE DEPARTMENT TO REPLACE MY ENGINE AND WAS DENIED AN ENGINE REPLACEMENT. I HAVE BEEN WITHOUT A CAR SINCE NOVEMBER 20, 2020. TODAY, CUSTOMER CARE DEPARTMENT NOTIFIED ME BY PHONE OF THE SECOND REJECTION. I AM AN ELDERLY WOMAN AND RETIRED, SO FINANCES ARE LIMITED. I FEEL THAT THE ENGINE SHOULD BE REPLACED BECAUSE THAT THE "FAIR THING TO DO". THE ENGINE SHOULD NOT HAVE FAILED SO EARLY IN ITS LIFE-CYCLE. I WOULD APPRECIATE YOUR REVIEW AND A SOLUTION TO THIS PROBLEM. PERHAPS A RECALL ON MY VEHICLE.

NHTSA ODI #11383023

216,721 miles · May 12, 2018
EnginePower TrainVehicle Speed Control

2004 HYUNDAI SANTA FE 2.7 LITER ENGINE, HIGH IDLES AT 3,000 RPM ON START UP AND NEVER GOES DOWN EVEN WHEN ENGINE REACHES NORMAL OPERATING TEMPERATURE, AUTOMATIC TRANSMISSION NOT EVEN ACTING RIGHT SINCE THIS PROBLEM STARTED, THIS IS A HAZARD AND CAN CAUSE AN ACCIDENT. THE CAR SHOWS NO ENGINE CODES, OR TRANSMISSION CODES, IT HAS…

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2004 HYUNDAI SANTA FE 2.7 LITER ENGINE, HIGH IDLES AT 3,000 RPM ON START UP AND NEVER GOES DOWN EVEN WHEN ENGINE REACHES NORMAL OPERATING TEMPERATURE, AUTOMATIC TRANSMISSION NOT EVEN ACTING RIGHT SINCE THIS PROBLEM STARTED, THIS IS A HAZARD AND CAN CAUSE AN ACCIDENT. THE CAR SHOWS NO ENGINE CODES, OR TRANSMISSION CODES, IT HAS HAD LOWER INTAKE, UPPER INTAKE GASKETS CHANGED, IAC MOTOR CHANGED, THROTTLE POSITION SENSOR CHANGED, TEMPERATURE SENSOR CHANGED, CLEANED THROTTLE BODY BORE WHERE THROTTLE PLATE CLOSES, CHANGED VACUUM HOSES, MADE SURE THROTTLE CABLE AND CRUISE CONTROL CABLE WERE BINDING OR HOLDING THROTTLE OPEN, AND NONE OFF THESE THINGS HAVE HELPED. I HAVE SEEN MANY COMPLAINTS OF THIS PROBLEM, MANY ACCIDENTS THAT HAVE OCCURRED BECAUSE OF THIS PROBLEM, AND HAVE READ A FORUM THAT SAID HYUNDAI DOES NOT HAVE A FAIL SAFE MODE BUILT INTO THERE COMPUTERS LIKE MOST CARS DO SO THIS KIND OF SITUATION DOES NOT OCCUR. VEHICLE STILL NOT FIXED, AND HYUNDAI NEEDS TO RECALL THIS PROBLEM BEFORE THERE ARE ANY FATALITIES FROM NEGLECT OF A KNOWN PROBLEM.

NHTSA ODI #11093495

Mileage unknown · Apr 2, 2018
Engine

2004 HYUNDAI SANTA FE. CONSUMER WRITES IN REGARDS TO ENGINE SURGING ISSUE. *LD THE CONSUMER STATED THE FAILURE WOULD OCCUR 2 TO 4 TIMES PER MONTH. THE FAILURE COULD NOT BE DUPLICATED. *JS

NHTSA ODI #11031048

102,000 miles · Feb 12, 2016
Electrical SystemEngineFuel/propulsion System

CAR STALLS WITHOUT WARNING WHILE DRIVING. FIRST OCCURRENCE WAS OVER A YEAR AGO. I WAS DRIVING DOWN I5 GOING 70 MPH WHEN THE CAR SUDDENLY DIED. I LOST MY POWER STEERING AND BRAKES. I MANAGED TO COAST TO THE NEXT EXIT. IT STARTED AFTER SITTING A FEW MINUTES. AND I WAS ABLE TO MAKE IT HOME. I'VE RECEIVED CODES FOR CAMSHAFT SENSOR, …

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CAR STALLS WITHOUT WARNING WHILE DRIVING. FIRST OCCURRENCE WAS OVER A YEAR AGO. I WAS DRIVING DOWN I5 GOING 70 MPH WHEN THE CAR SUDDENLY DIED. I LOST MY POWER STEERING AND BRAKES. I MANAGED TO COAST TO THE NEXT EXIT. IT STARTED AFTER SITTING A FEW MINUTES. AND I WAS ABLE TO MAKE IT HOME. I'VE RECEIVED CODES FOR CAMSHAFT SENSOR, MISFIRES, LOW CATALYST. I'VE CHANGED THE CAM AND CRANK SENSORS, COILS, SPARK PLUGS, TIMING BELT AND ASSEMBLY, FUEL PRESSURE REGULATOR AND FUEL PUMP OVER THE PAST YEAR. STILL HAVING THE ISSUE. CAR DRIVES FANTASTIC FOR ABOUT 10 MILES AND STALLS OUT. AFTER WAITING ABOUT 5 MIN. IT CAN BE DRIVEN FOR ANOTHER FEW MILES BEFORE STALLING OUT AGAIN. CHECK ENGINE LIGHT DOES NOT TURN ON WHEN IT STALLS NOW. VERY DANGEROUS WHEN TRYING TO DRIVE IN TOWN OR ATTEMPTING TO MERGE INTO TRAFFIC. YOU NEVER KNOW WHEN IT WILL STALL OUT.

NHTSA ODI #10825883

Mileage unknown · Dec 28, 2015
EnginePower TrainVehicle Speed Control

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. WHILE DRIVING AT 55 MPH, THE GEAR SHIFTER FAILED AND THE VEHICLE ACCELERATED. THE CONTACT HAD TO KEEP HER FOOT ON THE BRAKE PEDAL IN ORDER TO AVOID CRASHING. THE CHECK ENGINE LIGHT ILLUMINATED. THE CONTACT COASTED THE VEHICLE OVER TO THE SIDE OF THE ROAD, TURNED OFF, AND RESTARTED TH…

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TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. WHILE DRIVING AT 55 MPH, THE GEAR SHIFTER FAILED AND THE VEHICLE ACCELERATED. THE CONTACT HAD TO KEEP HER FOOT ON THE BRAKE PEDAL IN ORDER TO AVOID CRASHING. THE CHECK ENGINE LIGHT ILLUMINATED. THE CONTACT COASTED THE VEHICLE OVER TO THE SIDE OF THE ROAD, TURNED OFF, AND RESTARTED THE ENGINE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 02/12/16*LJ THE CONSUMER STATED THE VEHICLE WAS REPAIRED.*JS

NHTSA ODI #10816532

Mileage unknown · Nov 25, 2015
Engine

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS AWAITING DIAGNOSTIC TESTING AND REPAIRS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE.

NHTSA ODI #10806709

28,000 miles · Jul 2, 2015
EngineService BrakesSteering

CAR SHUTS OFF WHILE DRIVING, LOSING POWER STEERING AND BRAKES, WHILE TRAVELING AT HIGHWAY SPEED OR BRAKING DOWN A WINDY CANYON ROAD. PROBLEM INCLUDES INTERMITTENT JERKING, JUMPING, HICCUPPING - WHATEVER YOU WANT TO CALL IT, IT'S NOT SAFE TO DRIVE. FIRST MONTH, AFTER BRAND-NEW NY DEALERSHIP PURCHASE, I REPLACED MY THROTTLE POSITI…

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CAR SHUTS OFF WHILE DRIVING, LOSING POWER STEERING AND BRAKES, WHILE TRAVELING AT HIGHWAY SPEED OR BRAKING DOWN A WINDY CANYON ROAD. PROBLEM INCLUDES INTERMITTENT JERKING, JUMPING, HICCUPPING - WHATEVER YOU WANT TO CALL IT, IT'S NOT SAFE TO DRIVE. FIRST MONTH, AFTER BRAND-NEW NY DEALERSHIP PURCHASE, I REPLACED MY THROTTLE POSITION SENSOR 3 TIMES. TROUBLE WITH MY CURRENT PROBLEM BEGAN AT 4 YEARS, WELL UNDER 30,000 MILES. FOR A YEAR I HAD TO FEAR FOR MY LIFE EVERY TIME I DROVE, NEVER KNOWING IF THIS TRIP WOULD KILL ME OR OTHER MOTORISTS. WHY DID I HAVE TO DRIVE IT? BECAUSE THE HYUNDAI DEALERSHIPS IN LOS ANGELES COULDN'T DIAGNOSE THE PROBLEM IF THEY COULDN'T CAUSE IT TO HAPPEN AND THERE IS NO ERROR CODE WHEN TESTED. A YEAR OF FEAR. JUST THE HESITATION JERKING IS SCARY ENOUGH WHILE DRIVING, BUT WHEN IT ACTUALLY SHUTS DOWN? WHEN YOUR RPM INDICATOR DROPS FROM 2,000 TO 0 AND YOU'RE FIGHTING FOR YOUR LIFE TURNING THE STUCK STEERING WHEEL AND PULLING UP THE EMERGENCY BRAKE HOPING YOU DON'T CAREEN OFF A WINDING CLIFF OR COAST HEAD ON INTO UNSUSPECTING TRAFFIC OR CLICKING YOUR HAZARDS ON AND PRAYING NO ONE HITS YOU ON AN OILY RAIN SLICK PAVEMENT AT NIGHT ON THE 101 FREEWAY - THAT IS WHEN IT REALLY MAKES YOUR HEART JUMP OUT OF YOUR CHEST. AFTER 11 MONTHS OF SHUTTING OFF, IT GOT SO BAD IT WOULDN'T TURN ON AGAIN AND FINALLY MY CHECK ENGINE LIGHT CAME ON AND THEY WERE ABLE TO DIAGNOSE THE CRANK SHAFT SENSOR. IN THE PROCESS OF FIXING, THEY MADE A LEAK IN MY POWER STEERING HOSE AND DAMAGED MY PUMP. BECAUSE IT WAS DAYS AFTER MY WARRANTY, THE VAN NUYS DEALERSHIP CHARGED ME FOR THE CRANK SHAFT SENSOR AND OTHER DAMAGE! 33,000 MILES ON MY CAR. WELL, THAT WAS NOVEMBER 2009. IT'S NOW 2015 (70,540 MILES) AND ONCE AGAIN, I'M OKAYED TO DRIVE MY UNSAFE CAR. THE PERFORMANCE OF THESE VEHICLES PUT DRIVERS AT AN UNREASONABLE RISK OF ACCIDENT AND SINCE THERE IS NO ERROR CODE, HYUNDAI WILL DO NOTHING.

NHTSA ODI #10731794

Mileage unknown · Jun 10, 2015
Engine

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE ATTEMPTING TO ACCELERATE, AN ABNORMAL NOISE EMITTED FROM THE FRONT OF THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10724538

Official recalls

3

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.