NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
308 reports193,574 miles · Dec 9, 2015
SuspensionWheels
WAS BACKING OUT OF DRIVEWAY AT MY DAUGHTER'S, I WAS ON A SIDE ROAD WITH NO TRAFFIC. A LARGE BANG AND THE TIRE POPPED. WHEN I HAD A MECHANIC COME LOOK AT IT, HE SAID THE SPRING HAD BROKE AND WENT INTO THE TIRE OF THE FRONT PASSENGER SIDE. THE VEHICLE IS STILL IN HER DRIVEWAY. I HAVE OWNED VEHICLE FOR ABOUT 6 YEARS AND NEVER …
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WAS BACKING OUT OF DRIVEWAY AT MY DAUGHTER'S, I WAS ON A SIDE ROAD WITH NO TRAFFIC. A LARGE BANG AND THE TIRE POPPED. WHEN I HAD A MECHANIC COME LOOK AT IT, HE SAID THE SPRING HAD BROKE AND WENT INTO THE TIRE OF THE FRONT PASSENGER SIDE. THE VEHICLE IS STILL IN HER DRIVEWAY. I HAVE OWNED VEHICLE FOR ABOUT 6 YEARS AND NEVER RECEIVED A RECALL NOTICE. I WAS LOOKING UP COST AND FOUND THE RECALL. I AM SO GLAD THIS WAS NOT WHILE I WAS DRIVING OR HAD MY GRANDKIDS IN THE CAR.
NHTSA ODI #10809179
74,900 miles · Dec 7, 2015
Fuel/propulsion SystemCrash
MY WIFES VEHICLE IS A 2003 HYUNDAI SANTA FE WITH APPROX. 75,000 MILES ON IT. WE'VE PURCHASED IT NEW. ABOUT A YEAR AGO, SHE BROUGHT THE CAR TO A STOP AND IT SUDDENLY STARTED LURCHING FORWARD. SHE WAS ABLE TO ARREST IT IN 10-12 FEET. NO DAMAGE OCCURRED. ABOUT TWO MONTHS LATER, THE EXACT SAME THING HAPPENED WITH THE SAME RESUL…
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MY WIFES VEHICLE IS A 2003 HYUNDAI SANTA FE WITH APPROX. 75,000 MILES ON IT. WE'VE PURCHASED IT NEW. ABOUT A YEAR AGO, SHE BROUGHT THE CAR TO A STOP AND IT SUDDENLY STARTED LURCHING FORWARD. SHE WAS ABLE TO ARREST IT IN 10-12 FEET. NO DAMAGE OCCURRED. ABOUT TWO MONTHS LATER, THE EXACT SAME THING HAPPENED WITH THE SAME RESULTS. THEN, SIX WEEKS AGO, AS SHE WAS BACKING OUT OF THE DRIVEWAY, AND ROLLING A FEW MILES AN HOUR IN REVERSE, IT HAPPENED AGAIN. THIS TIME, AFTER DOING A UNCONTROLLED DONUT IN THE STREET SHE HIT A NEIGHBORS GARAGE AND A UTILITY POLE BEFORE THE CAR STOPPED, IN SPITE OF HER FRANTICALLY BRAKING. FORTUNATELY, THERE WAS NO ONE IN THE STREET AT THAT TIME. DAMAGE TO THE GARAGE WAS $2300.+ AND THE CAR WAS ANOTHER $1925.+. TWO WEEKS AGO, IT HAPPENED AGAIN AFTER STOPPING IN TRAFFIC. THIS TIME SHE HIT THE BACK OF A PICK-UP TRUCK. NO DAMAGE TO THE TRUCK, BUT $1710+ TO HER FRONT END. EACH ACCIDENT COST US $250 IN DEDUCTIBLE. THE CAR IS BEING REPAIRED RIGHT NOW AND WE WILL TRADE IT IN AS SOON AS IT IS FIXED.
NHTSA ODI #10808737
130,000 miles · Oct 23, 2015
Structure
TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE INSPECTING THE VEHICLE, IT WAS DISCOVERED THAT THE SPARE TIRE RACK LOCATED UNDER THE VEHICLE EXPERIENCED SEVERE RUSTING AND CORROSION AND COULD NO LONGER SECURE THE SPARE TIRE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE W…
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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE INSPECTING THE VEHICLE, IT WAS DISCOVERED THAT THE SPARE TIRE RACK LOCATED UNDER THE VEHICLE EXPERIENCED SEVERE RUSTING AND CORROSION AND COULD NO LONGER SECURE THE SPARE TIRE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 130,000.
NHTSA ODI #10785635
74,000 miles · Aug 25, 2015
Structure
INTERIOR DOOR HANDLES ON 2003 HYUNDAI SANTA FE ARE SEPARATING FROM THE CHROME PLATING EXACTLY AS IN THE RECALL FOR, NHTSA CAMPAIGN NUMBER: 09V317000, DEALER WILL NOT CORRECT AS THERE HAS NOT BEEN AN OFFICIAL RECALL ANNOUNCEMENT, BUT THESE APPEAR TO BE THE SAME TYPE, STYLE, MAKE HANDLES AS THAT IN THE RECALL. HANDLES ARE SHARP A…
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INTERIOR DOOR HANDLES ON 2003 HYUNDAI SANTA FE ARE SEPARATING FROM THE CHROME PLATING EXACTLY AS IN THE RECALL FOR, NHTSA CAMPAIGN NUMBER: 09V317000, DEALER WILL NOT CORRECT AS THERE HAS NOT BEEN AN OFFICIAL RECALL ANNOUNCEMENT, BUT THESE APPEAR TO BE THE SAME TYPE, STYLE, MAKE HANDLES AS THAT IN THE RECALL. HANDLES ARE SHARP AND WILL CUT PASSENGERS IF HANDLED IMPROPERLY. DICK DEAN OF BALLWIN MISSOURI (DEALER)SUGGESTED PLACEING TAPE OF THE HANDLES WHICH IS TOTALLY UNACCEPTABLE. FILING THIS FOR MY FATHER WHO OWNS THE VEHICLE. I OWNED THE SONATA IN THE RECALL AND KNOW FIRST HAND THESE ARE THE EXACT SAME HANDLES WITH THE SAME PROBLEM. I ALSO OWN A 2004 SANTA FE WHERE THE PROBLEM HAS NOT STARTED TO OCCUR YET, BUT THEY TOO APPEAR TO BE THE SAME HANDLES.
NHTSA ODI #10759208
140,000 miles · Aug 19, 2015
Suspension
LEFT FRONT TRAILER ARM CAME OFF WHILE DRIVING, TIRE CAME OFF VEHICLE. SUB FRAME RUSTED THROUGH. CAR USED TO BE KEPT IN ONE OF THE SALT BELT STATES. NO RECALL TO THIS PART ACCORDING TO HYUNDAI, ONLY RECALL FOR COIL SPRING AND REAR TRAILER ARM.
NHTSA ODI #10749857
130,000 miles · Aug 5, 2015
Fuel/propulsion System
TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED, THERE WAS A STRONG FUEL ODOR INSIDE THE VEHICLE. IN ADDITION, FUEL LEAKED FROM THE FUEL TANK FROM UNDERNEATH THE REAR DRIVER'S SIDE SEAT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE.…
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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED, THERE WAS A STRONG FUEL ODOR INSIDE THE VEHICLE. IN ADDITION, FUEL LEAKED FROM THE FUEL TANK FROM UNDERNEATH THE REAR DRIVER'S SIDE SEAT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 130,000.
NHTSA ODI #10746558
151,000 miles · Jul 7, 2015
Suspension
I WAS DRIVING AND ALL OF A SUDDENT IT STARTED MAKING A NOISE SO I PULLED OVER AND TH3N I FOUND OUT THE FRAME WAS DAMAGED
NHTSA ODI #10732373
180,000 miles · Jun 25, 2015
Suspension
TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE VEHICLE WAS SERVICED UNDER NHTSA CAMPAIGN NUMBER: 09V123000 (SUSPENSION) IN OCTOBER OF 2009. THE SUSPENSION WAS TREATED WITH A RUST PROOFING MATERIAL TO PREVENT THE FAILURE FROM OCCURRING. IN JUNE OF 2015, WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE AP…
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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT THE VEHICLE WAS SERVICED UNDER NHTSA CAMPAIGN NUMBER: 09V123000 (SUSPENSION) IN OCTOBER OF 2009. THE SUSPENSION WAS TREATED WITH A RUST PROOFING MATERIAL TO PREVENT THE FAILURE FROM OCCURRING. IN JUNE OF 2015, WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE APPEARED TO BE PULLING TO THE LEFT AND A CRUNCHING NOISE WAS PRESENT FROM THE REAR OF THE VEHICLE. UPON INSPECTION, IT WAS DISCOVERED THAT THE REAR DRIVER SIDE WHEEL WAS TILTED OUTWARD. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE REAR TRAILING ARM FRACTURED DUE TO SEVERE CORROSION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 180,000.
NHTSA ODI #10730284
118,867 miles · Jun 18, 2015
Service Brakes
TODAY 6/17 I WAS DRIVING AT SPEED LIMIT, EVERYTHING WAS FINE JUST LIKE A REGULAR RAINY DAY, I WAS BRAKING LIKE A SHOULD WITH TIME AND DISTANCE. I COME TO A STOP LIGHT AND THEN CONTINUE, I STARTED TO FEEL THAT THE CAR WOULD SUDDENLY SLOW DOWN BY ITSELF LIKE IF IT WAS BRAKING ON ITS OWN,AND STOPPED IN THE MIDDLE OF THE STREET, THE…
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
NHTSA ODI #10726001
155,000 miles · Jun 6, 2015
Service Brakes
THE BRAKES DO NOT BRAKE PROPERLY AND THE STOPPING DISTANCE IS EXTENDED BEFORE COMING TO A COMPLETE STOP WHEN CAR IS DRIVEN IN EARLY MORNING.
NHTSA ODI #10723790
Official recalls
4Jul 18, 2014
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Consequence & remedy
Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
Apr 16, 2009
HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.
Consequence & remedy
Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Mar 16, 2004
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.
Consequence & remedy
Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Dec 18, 2003
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA08023 · Rear Trailing Arm Corrosion Failure
Opened Oct 28, 2008 · Closed Apr 17, 2009
Status: closed (inferred from source dates) · Suspension; Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Additional source detail variants (2)
Suspension
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
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