NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
308 reports71,000 miles · Feb 4, 2009
Power Train
MY HYUNDAI SANTA FE 2003, 4 CYLINDER, 2.4 LITER ENGINE STALLED 4 TIMES. ENGINE LIGHT CAME ON. I TOOK IT TO SERVICE DIAGNOSED WITH CRANK PRECISION SENSOR. NO COVERED UNDER WARRANTY. DOING RESEARCH I FOUND OUT THAT THE 2001 AND 2002 WAS RECALLED FOR THIS MATTER. ALSO FOUND OUT THAT MANY 2003'S ARE HAVING THE SAME PROBLEM. ALSO…
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MY HYUNDAI SANTA FE 2003, 4 CYLINDER, 2.4 LITER ENGINE STALLED 4 TIMES. ENGINE LIGHT CAME ON. I TOOK IT TO SERVICE DIAGNOSED WITH CRANK PRECISION SENSOR. NO COVERED UNDER WARRANTY. DOING RESEARCH I FOUND OUT THAT THE 2001 AND 2002 WAS RECALLED FOR THIS MATTER. ALSO FOUND OUT THAT MANY 2003'S ARE HAVING THE SAME PROBLEM. ALSO I FIND IT DISTURBING THAT HYUNDAI WONT COVER THIS BECAUSE IT IS AND ELECTRONIC PART BUT THE ENGINE CAN JUST STALL AT ANY MOMENT. BECAUSE IT WAS RECALLED 2YRS PRIOR SHOULD RAISE A RED FLAG. I WILL BE CALLING HYUNDAI CORP. THANK YOU SORAYA GARCIA *TR
NHTSA ODI #10257415
44,546 miles · Jan 16, 2009
Air Bags
THE AIR BAG RED WARNING LIGHT CAME ON IN 9/08. THE DEALER SCANNED THE SYSTEM, CLEARED HISTORIC CODES, CYCLED THROUGH SELF TEST SEVERAL TIMES. CODES DID NOT RESET. LIGHT CAME BACK ON IN 1/09. I WILL TAKE VEHICLE BACK TO DEALER. MY OPINION IS THAT SAFETY EQUIPMENT SHOULD BE MORE RELIABLE . WHEN THE RED LIGHT INITIALLY CAME ON T…
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THE AIR BAG RED WARNING LIGHT CAME ON IN 9/08. THE DEALER SCANNED THE SYSTEM, CLEARED HISTORIC CODES, CYCLED THROUGH SELF TEST SEVERAL TIMES. CODES DID NOT RESET. LIGHT CAME BACK ON IN 1/09. I WILL TAKE VEHICLE BACK TO DEALER. MY OPINION IS THAT SAFETY EQUIPMENT SHOULD BE MORE RELIABLE . WHEN THE RED LIGHT INITIALLY CAME ON THEY COULDN'T FIND A PROBLEM BUT I WILL BE CHARGED APPX. $600 WHEN THEY FIX THE PROBLEM. *TR
NHTSA ODI #10255360
95,800 miles · Jan 5, 2009
Engine And Engine Cooling
THE VEHICLE JERKED VIOLENTLY AND THEN SUDDENLY STALLED SEVERAL TIMES ON THE HIGHWAY AT SPEEDS AROUND 60 MPH, CAUSING DANGEROUS DRIVING CONDITIONS. A FEW DAYS LATER THE VEHICLE WOULD NOT START AT ALL. THE VEHICLE WAS BROUGHT TO A REPAIR FACILITY AND IT WAS DISCOVERED THAT THE CRANKSHAFT POSITION SENSOR WAS CRACKED AT THE SENSOR…
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THE VEHICLE JERKED VIOLENTLY AND THEN SUDDENLY STALLED SEVERAL TIMES ON THE HIGHWAY AT SPEEDS AROUND 60 MPH, CAUSING DANGEROUS DRIVING CONDITIONS. A FEW DAYS LATER THE VEHICLE WOULD NOT START AT ALL. THE VEHICLE WAS BROUGHT TO A REPAIR FACILITY AND IT WAS DISCOVERED THAT THE CRANKSHAFT POSITION SENSOR WAS CRACKED AT THE SENSOR END NEAR THE CRANKSHAFT AND TIMING BELT. REPLACING THE PART WAS LABOR INTENSIVE SINCE SEVERAL ENGINE COMPONENTS HAD TO BE REMOVED TO REACH THE SENSOR, THEREFORE THE REPAIR COSTS WERE HIGH. THE DEALERSHIP WANTED AROUND $1,000 TO REPLACE WITH THE PART ONLY COSTING $90. I BROUGHT THE VEHICLE TO AN INDEPENDENT REPAIR SHOP AND HAD THE CRANKSHAFT POSITION SENSOR REPLACED, THE VEHICLE NOW STARTS. BOTH THE HYUNDAI DEALERSHIP AND HYUNDAI MOTOR AMERICA REFUSED TO COVER REPAIR COSTS WHILE THE VEHICLE WAS IN NEED OF REPAIR AND BEFORE I BROUGHT IT ELSEWHERE. BOTH DEALER AND MANUFACTURER CONTINUE TO REFUSE NOW TO REIMBURSE COSTS AFTER I HAD TO GO TO A LESS COSTLY REPAIR FACILITY. MY CASE # WITH HYUNDAI MOTOR AMERICA IS #3467755. I HAVE ALSO CONTACTED THE ALTERNATIVE DISPUTE RESOLUTION LINE AT THE BETTER BUSINESS BUREAU. I NOTIFIED THE REPRESENTATIVE AT HYUNDAI THAT THIS SAME PART WAS RECALLED ON THE 2 PRIOR YEARS MODELS OF SANTA FE (NHTSA CAMPAIGN ID# 03V520000) AND THAT NUMEROUS COMPLAINTS WERE MADE TO NHTSA FOR THE SAME PROBLEM WITH 2003 CRANKSHAFT POSITION SENSORS. CURRENT NHTSA ODI COMPLAINT #'S THAT ARE NEAR EXACT MATCHES FOR THE 2003 MODEL ARE ODI ID# 10238818, 10176719, 10133625, AND 10115680. SIMILAR ARE #10203556, 10199900, 10195530, 10183323, 10128836, AND 10050501. ALSO SEE NHTSA CAMPAIGN ID 03V520000 AND THE EPA RECALL #1791 - MFR# 49. A SIMILAR RECALL WAS DONE IN CANADA, SEE TRANSPORTATION CANADA RECALL #2002008, CAMPAIGN CODE R33. APPARENTLY THE PART CONTINUED TO DEFECTIVE AT THE POINT OF MANUFACTURER IN THE 2003 MODELS AS WELL. HIGH SPEED STALLS AND VIOLENT JERKING POSING RISK OF INJURY AND DEATH. *TR
NHTSA ODI #10253859
66,755 miles · Nov 7, 2008
Seat Belts
I HAVE A 2003 HYUNDAI SANTA FE. THE REAR CENTER SEAT BELT WAS NEVER USED BY ANYONE. WE JUST KEPT IT CLIPPED TO THE ATTACHMENT ON THE SEAT. IT QUIT WORKING ABOUT 6 MONTHS AGO. RECENTLY, THE RIGHT REAR PASSENGER SEAT BELT BEGAN HAVING INTERMITTENT PROBLEMS STAYING LATCHED. MY 6 YEAR OLD SON SITS IN THAT SEAT SO I WAS VERY CONCERNE…
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I HAVE A 2003 HYUNDAI SANTA FE. THE REAR CENTER SEAT BELT WAS NEVER USED BY ANYONE. WE JUST KEPT IT CLIPPED TO THE ATTACHMENT ON THE SEAT. IT QUIT WORKING ABOUT 6 MONTHS AGO. RECENTLY, THE RIGHT REAR PASSENGER SEAT BELT BEGAN HAVING INTERMITTENT PROBLEMS STAYING LATCHED. MY 6 YEAR OLD SON SITS IN THAT SEAT SO I WAS VERY CONCERNED. I TOOK MY CAR IN TO THE DEALERSHIP WHERE I BOUGHT IT AND THEY SAID THE WARRANTY RAN OUT ON SEAT BELTS 4 MONTHS AGO SO I WOULD HAVE TO PAY TO HAVE THEM REPLACED. I DON'T' UNDERSTAND HOW A SAFETY ISSUES SUCH AS A DEFECTIVE SEAT BELT IS NOT COVERED. IT IS OBVIOUS THAT THE CENTER SEAT BELT WAS NOT DUE TO WEAR AND TEAR SINCE NO EVER SAT THERE. I AM HAVING THESE TO SEAT BELTS REPLACED AT MY COST. SO FAR THE LEFT REAR SEAT BELT HAS NOT SHOWN ANY SIGNS OF DEFECT. I HAVE AN 8 YR OLD SON THAT SITS THERE. I DON'T KNOW IF I SHOULD REPLACE THAT TOO. WHAT IS MY GUARANTEE THAT SEAT BELT IS GOING TO WORK IN A COLLISION? OBVIOUSLY THERE IS SOMETHING WRONG WITH THESE SEAT BELTS. I HAVE NEVER HAD A VEHICLE WHERE THE SEAT BELTS JUST QUIT WORKING AFTER 5 YEARS. THERE IS SOMETHING SERIOUSLY WRONG HERE. *TR
NHTSA ODI #10247917
115,000 miles · Nov 6, 2008
Air BagsCrashInjury
TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. ON AUGUST 16, 2008, WHILE DRIVING 45 MPH, A VEHICLE FAILED TO YIELD AT A RED LIGHT. THE CONTACT WAS UNABLE TO STOP AND THE FRONT BUMPER ON THE PASSENGER SIDE OF HER VEHICLE STRUCK A TRAVEL TRAILER. THE DRIVER AND PASSENGER FRONTAL AIR BAG INDICATORS ILLUMINATED, BUT FAILED TO DEPLO…
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TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. ON AUGUST 16, 2008, WHILE DRIVING 45 MPH, A VEHICLE FAILED TO YIELD AT A RED LIGHT. THE CONTACT WAS UNABLE TO STOP AND THE FRONT BUMPER ON THE PASSENGER SIDE OF HER VEHICLE STRUCK A TRAVEL TRAILER. THE DRIVER AND PASSENGER FRONTAL AIR BAG INDICATORS ILLUMINATED, BUT FAILED TO DEPLOY. THE PASSENGER SEATED IN THE FRONT SEAT RECEIVED INJURES TO THE NECK, BACK, AND HEAD. THE REAR PASSENGER WAS TRAUMATIZED. THE CONTACT RECEIVED INJURIES TO THE NECK, BACK, AND SHOULDERS. THE VEHICLE WAS TOWED TO THE DEALER AND THEY STATED THAT THE AIR BAGS FAILED TO DEPLOY DUE TO FAULTY WIRES. A REPORT WAS FILED WITH THE MANUFACTURER AND THEY STATED THAT THE AIR BAGS WILL ONLY DEPLOY UNDER EXTREME EXPERIENCES. THEY FURTHER STATED THAT THE FRONT PASSENGER SIDE BUMPER CRASHING INTO THE TRAILER WOULD NOT HAVE CAUSED THE AIR BAGS TO DEPLOY. THE OWNER'S MANUAL STATED THAT THE AIR BAGS WERE DESIGNED TO DEPLOY AT ANY SPEED IN THE EVENT OF A CRASH. THE VEHICLE HAS BEEN REPAIRED. NEVADA POLICE REPORT NUMBER 0808160558 WAS FILED. THE FAILURE MILEAGE WAS 115,000 AND CURRENT MILEAGE WAS 116,000.
NHTSA ODI #10247865
Mileage unknown · Sep 23, 2008
Electrical SystemStructure
I TOOK MY 2003 HYUNDAI SANTA FE IN TO THE DEALER TO REPLACE THE ALTERNATOR. I WAS TOLD THAT THEIR IS A RUST HOLE A LITTLE LARGER THAN A GOLF BALL IN THE CRADLE WHERE THE RIGHT FRONT CONTROL ARM BOLTS INTO THE CRADLE. THEY TOLD ME IT COULD BE A SAFETY HAZARD! AND I SHOULD SERIOUSLY CONSIDER REPLACING THE CRADLE TO THE TUNE OF 1…
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I TOOK MY 2003 HYUNDAI SANTA FE IN TO THE DEALER TO REPLACE THE ALTERNATOR. I WAS TOLD THAT THEIR IS A RUST HOLE A LITTLE LARGER THAN A GOLF BALL IN THE CRADLE WHERE THE RIGHT FRONT CONTROL ARM BOLTS INTO THE CRADLE. THEY TOLD ME IT COULD BE A SAFETY HAZARD! AND I SHOULD SERIOUSLY CONSIDER REPLACING THE CRADLE TO THE TUNE OF 1700 DOLLARS! *TR
NHTSA ODI #10243259
41,000 miles · Aug 19, 2008
Power Train
MY 2003 HYUANDAI SANTE FE STALLS ANYTIME THE CRANKSHAFT POSITION SENSOR GETS HOT (AT LEAST THIS IS WHAT THE SERVICE MANAGER [MR. LABESE] AT JOHN AMATO AUTO - MILWAUKEE, WISCONSIN EXPLAINS). I'VE HAD COUNTLESS CLOSE CALL VEHICLE ACCIDENTS AND I HAVE TAKEN MY VEHICLE IN TO BE REPAIRED ONLY TO HAVE THE VEHICLE STALL OVER AND OVER A…
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MY 2003 HYUANDAI SANTE FE STALLS ANYTIME THE CRANKSHAFT POSITION SENSOR GETS HOT (AT LEAST THIS IS WHAT THE SERVICE MANAGER [MR. LABESE] AT JOHN AMATO AUTO - MILWAUKEE, WISCONSIN EXPLAINS). I'VE HAD COUNTLESS CLOSE CALL VEHICLE ACCIDENTS AND I HAVE TAKEN MY VEHICLE IN TO BE REPAIRED ONLY TO HAVE THE VEHICLE STALL OVER AND OVER AGAIN EVEN AFTER THE PART ABOVE WAS REPLACED. THIS IS VERY DANGEROUS AND VERY UNSAFE I HAVE BEEN VERY LUCKY TO THIS POINT! *TR
NHTSA ODI #10238818
Mileage unknown · Jul 3, 2008
Air BagsEngine And Engine Cooling
2003 HYUNDAI SANTA FE WITH DEFECTIVE AIRBAG CONTROL MODULE. CONSUMER STATES THAT THE MECHANIC HOOKED THE VEHICLE UP TO THE SCANNER THAT CAME ACROSS THAT PROBLEM. IT WILL COST ALMOST $400 DOLLARS TO HAVE THE AIRBAG CONTROL MODULE REPLACED. *KB THE DEALER STATED THERE WAS AN INTERNAL FAULT CODE CAUSING THE AIR BAG LIGHT TO ILLUM…
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2003 HYUNDAI SANTA FE WITH DEFECTIVE AIRBAG CONTROL MODULE. CONSUMER STATES THAT THE MECHANIC HOOKED THE VEHICLE UP TO THE SCANNER THAT CAME ACROSS THAT PROBLEM. IT WILL COST ALMOST $400 DOLLARS TO HAVE THE AIRBAG CONTROL MODULE REPLACED. *KB THE DEALER STATED THERE WAS AN INTERNAL FAULT CODE CAUSING THE AIR BAG LIGHT TO ILLUMINATE. THE OIL PAN WAS LEAKING. *JB
NHTSA ODI #10233908
50,000 miles · Jun 15, 2008
Electrical SystemSeatsFire
I OWNED A 2003 HYUNDAI SANTA FE AND THE HEATED SEAT ELECTRICAL UNIT FAILED TO SHUT OFF AND THE INTERIOR OF THE CAR CAUGHT ON FIRE (LEATHER SEATS, DASHBOARD, ROOF OF THE CAR, ETC). THE CAR HAD TO BE TOTALED WITH ONLY 50,000 MILES ON IT AND HYUNDAI SAID THERE WAS NOTHING THAT THEY COULD DO ABOUT IT. I WENT THROUGH MY INSURANCE COM…
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I OWNED A 2003 HYUNDAI SANTA FE AND THE HEATED SEAT ELECTRICAL UNIT FAILED TO SHUT OFF AND THE INTERIOR OF THE CAR CAUGHT ON FIRE (LEATHER SEATS, DASHBOARD, ROOF OF THE CAR, ETC). THE CAR HAD TO BE TOTALED WITH ONLY 50,000 MILES ON IT AND HYUNDAI SAID THERE WAS NOTHING THAT THEY COULD DO ABOUT IT. I WENT THROUGH MY INSURANCE COMPANY AND FILED A TOTAL LOSS AND MY $25,000 CAR WAS SETTLED FOR $11,000. *TR
NHTSA ODI #10231073
50,300 miles · Jun 12, 2008
Service Brakes, Hydraulic
2003 HYUNDAI SANTA FE. LEFT FRONT OUTER BRAKE PAD FRICTION MATERIAL FELL OUT AND WAS FOUND ON GROUND. SERVICED FRONT BRAKES AND FOUND 3 OF 4 PADS FRICTION MATERIAL BROKEN AWAY FROM STEEL BACKER. SAME CONDITION FOUND ON REAR PADS. FRONT PADS HAD APPROX 20% FRICTION MATERIAL LEFT AND REAR HAS APPROX 50%. BACKER PLATES HEAVILY RUST…
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2003 HYUNDAI SANTA FE. LEFT FRONT OUTER BRAKE PAD FRICTION MATERIAL FELL OUT AND WAS FOUND ON GROUND. SERVICED FRONT BRAKES AND FOUND 3 OF 4 PADS FRICTION MATERIAL BROKEN AWAY FROM STEEL BACKER. SAME CONDITION FOUND ON REAR PADS. FRONT PADS HAD APPROX 20% FRICTION MATERIAL LEFT AND REAR HAS APPROX 50%. BACKER PLATES HEAVILY RUSTED INDICATING PARTING OF FRICTION MATERIAL OCCURRED SOME TIME AGO. I LUCKED OUT BY NOT HAVING TO STRONGLY APPLY THE BRAKES AFTER THE PAD FELL OUT AND BEFORE I DISCOVERED IT. DROVE APPROX 20 MILES WITH THE PAD MISSING AND STEEL BACKER DID NOT TOUCH THE ROTOR (DON'T UNDERSTAND THAT). I HAVE ALL PARTS IF ANYONE WISHES TO EXAMINE THEM. *TR
NHTSA ODI #10230862
Official recalls
4Jul 18, 2014
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Consequence & remedy
Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
Apr 16, 2009
HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.
Consequence & remedy
Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Mar 16, 2004
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.
Consequence & remedy
Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Dec 18, 2003
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA08023 · Rear Trailing Arm Corrosion Failure
Opened Oct 28, 2008 · Closed Apr 17, 2009
Status: closed (inferred from source dates) · Suspension; Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Additional source detail variants (2)
Suspension
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.