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2003 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

245 reports with mileage · 63 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports5 fire reports17 injury reports

Vehicle Speed Control complaints

24 reports
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136,000 miles · Aug 21, 2010
Vehicle Speed Control

I HAVE EXPERIENCED MY 4TH INCIDENT OF SUDDEN UNINTENDED ACCELERATION ON MY 2003 HYUNDAI SANTA FE. I HAVE REPORTED THIS TO YOU THREE TIMES BEFORE. I AM CONCERNED THAT I MAY INJURE MYSELF OR ANOTHER PERSON WHEN THIS HAPPENS. I NOW DRIVE WITH MY HAND ON THE SHIFT LEVER AND PUT THE CAR INTO NEUTRAL WHEN NEARING ANY POSSIBLE SITUATIO…

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I HAVE EXPERIENCED MY 4TH INCIDENT OF SUDDEN UNINTENDED ACCELERATION ON MY 2003 HYUNDAI SANTA FE. I HAVE REPORTED THIS TO YOU THREE TIMES BEFORE. I AM CONCERNED THAT I MAY INJURE MYSELF OR ANOTHER PERSON WHEN THIS HAPPENS. I NOW DRIVE WITH MY HAND ON THE SHIFT LEVER AND PUT THE CAR INTO NEUTRAL WHEN NEARING ANY POSSIBLE SITUATION WHERE I COULD HIT ANOTHER CAR OR A PEDESTRIAN. I AM BECOMING SO ADEPT AT THIS MANEUVER THAT LAST TIME IT HAPPENED I PUT IT IN NEUTRAL AUTOMATICALLY. I WAS BADLY SHAKEN, BUT NOTHING SERIOUS HAPPENED. I HAVE REPORTED THIS TO HYUNDAI AMERICA AND THEY ARE NOT CONCERNED. THEY HAVE INSPECTED THE PROBLEM AND CLAIM THAT THE CAR IS SAFE TO DRIVE. THE CONSUMER STATED SHE HAD ALREADY BEEN DRIVING FOR A FEW HOURS, SO THE ENGINE WAS WARM. THE CRUISE CONTROL WAS ON AND SHE WAS HEADED UP A MOUNTAIN HIGHWAY, WHEN SUDDENLY THE VEHICLE LUNGED FORWARD, INCREASING IN SPEED AS SHE WAS CRESTING THE HILL. AS SHE HEADED DOWN, BRAKING, THE TACHOMETER CONTINUED TO WIDELY GO UP AND DOWN AND THE ENGINE WAS REVVING UP . ONCE SHE PULLED OVER, THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO THE DEALER. THEY DOWNLOADED A COMPUTER UPGRADE AND OVER THE NEXT 4-5 WEEKS ON OCCASION, THE VEHICLE WOULD STALL AT LOW SPEEDS. ACCORDING TO THE INVOICE, THE THROTTLE POSITION SENSOR WAS REPLACED. UPDATED IVOQ 11/03/10 *TR

NHTSA ODI #10351059

80,000 miles · May 21, 2010
Vehicle Speed Control

I'VE OWNED MY 2003 HYUNDAI SANTA FE SINCE JULY 2003 AND I HAVE BEEN MOSTLY PLEASED WITH THE VEHICLE. ON 4/30/10, I LEFT HOME FOR A TRIP TO ANOTHER TOWN APPROXIMATELY 100 MILES FROM HOME. THE TRIP WAS MOSTLY ON AN EXPRESSWAY TRAVELING AT SPEEDS OF 60 - 70 MILES PER HOUR. AS I NEARED MY DESTINATION, I GOT OFF THE EXPRESSWAY, ONT…

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I'VE OWNED MY 2003 HYUNDAI SANTA FE SINCE JULY 2003 AND I HAVE BEEN MOSTLY PLEASED WITH THE VEHICLE. ON 4/30/10, I LEFT HOME FOR A TRIP TO ANOTHER TOWN APPROXIMATELY 100 MILES FROM HOME. THE TRIP WAS MOSTLY ON AN EXPRESSWAY TRAVELING AT SPEEDS OF 60 - 70 MILES PER HOUR. AS I NEARED MY DESTINATION, I GOT OFF THE EXPRESSWAY, ONTO A SURFACE ROAD. WITHIN 1 MILE OF BEING ON THE ROAD, I WAS CHANGING LANES AND SENSED MY CAR "PULLING" ME, WHILE I WAS LIGHTLY BREAKING. I LOOKED DOWN TO ENSURE THAT NEITHER MY FOOT, FLOORMAT OR ANYTHING ELSE WAS TOUCHING THE ACCELERATOR PEDAL. THERE WAS NO EXPLAINABLE REASON FOR THE ACCELERATION. HOWEVER, BY KEEPING MORE FOOT ON THE BRAKE, I WAS ABLE TO CONTROL THE CAR ENOUGH TO PULL INTO A PARKING LOT. I STOPPED THE CAR, AND PUT IN PARK. THE ENGINE WHINED LOUDLY. BUT I WAS ABLE TO TURN IT OFF. OVER THE NEXT 30 MINUTES I TRIED SEVERAL TIMES TO START THE CAR AND SEE OF THE THROTTLE WOULD SOMEHOW RESET ITSELF. BUT EACH TIME, THE ENGINE RACED LOUDLY. I CHOSE TO HAVE THE VEHICLE TOWED TO THE NEAREST HYUNDAI DEALERSHIP. THEY DETERMINED THAT A THROTTLE SENSOR HAD SHORTED OUT. THE PART WAS REPLACED AND I WAS GIVEN BACK THE VEHICLE ON 5/8/10. THE VEHICLE HA SEEMED TO OPERATE NORMALLY SINCE THEN. *TR

NHTSA ODI #10331575

22,112 miles · Aug 14, 2009
Vehicle Speed Control

TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING APPROXIMATELY 25 MPH, THE VEHICLE BEGAN TO JERK. SUDDENLY, THE ENGINE STALLED WITHOUT WARNING AND THE VEHICLE FAILED TO RESTART. THERE WERE NO WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. ROADSIDE ASSISTANCE WAS CALLED TO THE SCENE AND THE VEHICLE WAS TOWE…

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TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING APPROXIMATELY 25 MPH, THE VEHICLE BEGAN TO JERK. SUDDENLY, THE ENGINE STALLED WITHOUT WARNING AND THE VEHICLE FAILED TO RESTART. THERE WERE NO WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. ROADSIDE ASSISTANCE WAS CALLED TO THE SCENE AND THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING. THE MECHANIC STATED THAT THE THROTTLE POSITION SENSOR FAILED, WHICH WAS REPLACED AT THAT TIME. THE VEHICLE WAS TAKEN BACK TO THE DEALER ON A SEPARATE OCCASION FOR THE SAME FAILURE. THE THROTTLE POSITION SENSOR WAS REPLACED AGAIN; HOWEVER, THE FAILURE STILL PERSISTS. THE VEHICLE IS CURRENTLY AT THE DEALER. THE FAILURE MILEAGE WAS 22,112 AND CURRENT MILEAGE WAS 41,496. UPDATED 08/27/09 *BF UPDATED 08/31/09.*JB

NHTSA ODI #10280483

47,896 miles · Dec 21, 2006
Power TrainVehicle Speed Control

AT APPROXIMATELY 47,000 MILES, CHECK ENGINE LIGHT CAME ON. IN ADDITION, VEHICLE EXPERIENCED A SUDDEN OCCASIONAL JUMP IN IDLE TO 3000 RPM+ WHILE IN PARK AND DRIVE AFTER THREE MINUTES OR SO OF OPERATION. WHILE IN DRIVE, VEHICLE LUNGES DANGEROUSLY FORWARD. WHEN THIS OCCURS, IGNITION IS TURNED OFF, AND RESTART TAKES SEVERAL ATTEMPT…

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AT APPROXIMATELY 47,000 MILES, CHECK ENGINE LIGHT CAME ON. IN ADDITION, VEHICLE EXPERIENCED A SUDDEN OCCASIONAL JUMP IN IDLE TO 3000 RPM+ WHILE IN PARK AND DRIVE AFTER THREE MINUTES OR SO OF OPERATION. WHILE IN DRIVE, VEHICLE LUNGES DANGEROUSLY FORWARD. WHEN THIS OCCURS, IGNITION IS TURNED OFF, AND RESTART TAKES SEVERAL ATTEMPTS. AFTER RESTARTING, THE VEHICLE WILL SPUTTER AND REFUSE TO ACCELERATE NORMALLY FOR 30-60 SECONDS. VEHICLE ALSO STALLS OCCASIONALLY AFTER 3 MINUTES OR SO OF USE WHEN ACCELERATING FROM A FULL STOP. VEHICLE WAS BROUGHT TO NAPELTON HYUNDAI, WEST PALM BEACH, FL ON NOV 30. CRANKSHAFT POSITION SENSOR AND CAMSHAFT SENSOR WERE REPLACED. BEFORE LEAVING DEALERSHIP WITH SERVICE MANAGER PRESENT AND AUTOMATIC TRANSMISSION IN PARK, VEHICLE IDLE SUDDENLY SPIKED TO 4,200 RPM. I WAS TOLD DEALER WAS CLOSED, AND TO DRIVE IT HOME. ON DECEMBER 5, VEHICLE AGAIN STALLED AGAIN IN TRAFFIC AT INTERSECTION ALMOST CAUSING A COLLISION. AFTER RESTARTING, IT REFUSED TO ACCELERATE NORMALLY FOR 30-60 SECONDS. VEHICLE WAS TOWED TO BACK TO NAPELTON HYUNDAI BECAUSE BOTH THE STALLING AND SUDDEN ACCELERATION ARE SERIOUS CONCERNS THAT MAKE THIS SANTA FE UNSAFE TO OPERATE. THE SERVICE MANAGER AGREED FULLY THAT THE VEHICLE WAS UNSAFE TO DRIVE. ON DEC 20 I WAS ADVISED THAT THE VEHICLE WAS NOT REPAIRED BECAUSE ATTEMPTS TO DUPLICATE THE PROBLEMS WERE UNSUCCESSFUL. I WAS TOLD TO PICK IT UP AND DRIVE IT. I REFUSED TO DO SO. NAPELTON HAD OVER 20 DAYS TO DETECT AND CORRECT THESE MAJOR SAFETY ISSUES, AND I WILL NOT DRIVE HYUNDAI'S FAILURE INTO AN ACCIDENT. A REVIEW OF NHTSA DEFECTS REPORTED FOR THIS SANTA FE FOR 2003-2005 MODEL YEARS REVEALS OVER 40 SIMILAR INCIDENTS, SOME INVOLVING COLLISION AND INJURY. THESE ARE CATEGORIZED UNDER SEVERAL DIFFERENT COMPONENTS INCLUDING VEHICLE SPEED CONTROL, ELECTRICAL SYSTEM, VEHICLE SPEED CONTROL: ACCELERATOR PEDAL, OTHER, POWER TRAIN: AUTOMATIC TRANSMISSION, AND EQUIPMENT. PERHAPS THE SANTA FE'S CAN BE RECALLED BEFORE DEATHS RESULT. *NM

NHTSA ODI #10176719

Mileage unknown · Apr 9, 2006
Vehicle Speed Control

CRUISE CONTROL DOES NOT ALWAYS RESPOND WHEN ACCELERATING. AT TIMES THE CAR SLOWS DOWN TO POINT THAT IT IS A HAZARD FOR US AND ANY CAR NEAR TO US. THERE HAS BEEN THREE OCCASIONS THAT ACCIDENTS ALMOST HAPPENED. IN ORDER TO GET IT UNDER CONTROL, THE CAR HAS TO COAST TO THE SIDE OF THE HIGHWAY AND SET FOR A SHORT PERIOD BEFORE I CAN…

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CRUISE CONTROL DOES NOT ALWAYS RESPOND WHEN ACCELERATING. AT TIMES THE CAR SLOWS DOWN TO POINT THAT IT IS A HAZARD FOR US AND ANY CAR NEAR TO US. THERE HAS BEEN THREE OCCASIONS THAT ACCIDENTS ALMOST HAPPENED. IN ORDER TO GET IT UNDER CONTROL, THE CAR HAS TO COAST TO THE SIDE OF THE HIGHWAY AND SET FOR A SHORT PERIOD BEFORE I CAN CONTINUE. I HAVE TALKED TO THE DEALER ON TWO OCCASIONS. THE FIRST TIME THEY TOLD ME THAT THEY HAD NEVER HEAR OF SUCH A THING AND THEY WOULD CALL THE FACTORY. WHEN I HADN'T HEARD FROM THEM FOR QUITE A LONG TIME I RETURNED TO THE SAME PLACE. THIS TIME THEY DIDN'T ACKNOWLEDGE THAT I HAD EVER BEEN IN WITH A COMPLAINT. *NM

NHTSA ODI #10154904

34,000 miles · Aug 26, 2005
Vehicle Speed Control

VERY SIMILAR TO COMPLAINT 10128836. (RECENTLY PURCHASED 2003 2.7L V-6) (1) VEHICLE BUCKED VIOLENTLY BETWEEN 70 - 75 MPH TWICE IN THE LAST 2 DAYS. NO BUCKING AT LOWER SPEEDS (SUV IS SELDOM DRIVEN ON THE FREEWAY, SO THIS MAY BE LIMITED TO A HIGHER SPEED PROBLEM) (2) STALLED WHILE WAITING (FOR ABOUT 2 MINUTES AT A STOP LIGHT T…

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VERY SIMILAR TO COMPLAINT 10128836. (RECENTLY PURCHASED 2003 2.7L V-6) (1) VEHICLE BUCKED VIOLENTLY BETWEEN 70 - 75 MPH TWICE IN THE LAST 2 DAYS. NO BUCKING AT LOWER SPEEDS (SUV IS SELDOM DRIVEN ON THE FREEWAY, SO THIS MAY BE LIMITED TO A HIGHER SPEED PROBLEM) (2) STALLED WHILE WAITING (FOR ABOUT 2 MINUTES AT A STOP LIGHT THE SAME DAY ONE OF THE BUCKING INCIDENTS OCCURRED. AMBIENT TEMP WAS 96 DEG AND AC WAS WORKING HARD. (3) 1 INCIDENT OF VEHICLE SURGING FORWARD WITH FOOT LIGHTLY ON THE BRAKE. (4) LCD CLOCK WORKS ONLY ON OCCASION DEALER HAS NOT BEEN CONTACTED YET - I DON'T KNOW IF HE CAN DUPLICATE. *JB

NHTSA ODI #10134267

Mileage unknown · Jun 1, 2005
Vehicle Speed Control

ON VARIOUS OCCASSIONS THE SPEDOMETER WILL CEASE WORKING WHILE DRIVING AFFECTING THE CRUISE CONTROL. ALSO, CAR SOMETIMES FEELS LIKE IT'S SLIPPING OUT OF GEAR WHILE DRIVING. OCCASSIONALLY, WHILE CAR IS IDLING, CAR WILL SHUT DOWN WITH NO WARNING.

NHTSA ODI #10123775

2,000 miles · Jun 14, 2004
Vehicle Speed Control

WE PURCHASED OUR 2003 HYUNDAI SANTE FE NOVEMBER OF 2003. IT IS A 2003 MODEL WITH A 3.5 LITER ENGINE. AFTER HAVING THE CAR A COUPLE OF MONTHS, WE STARTED HAVING A LURCHING PROBLEM WHEN SITTING AT STOP LIGHT. IT WOULD FEEL AS IF SOMEONE BUMPED INTO YOU FROM THE REAR. WE BROUGHT THE CAR IN AND WERE TOLD THAT THIS WAS DUE TO AN ABS…

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WE PURCHASED OUR 2003 HYUNDAI SANTE FE NOVEMBER OF 2003. IT IS A 2003 MODEL WITH A 3.5 LITER ENGINE. AFTER HAVING THE CAR A COUPLE OF MONTHS, WE STARTED HAVING A LURCHING PROBLEM WHEN SITTING AT STOP LIGHT. IT WOULD FEEL AS IF SOMEONE BUMPED INTO YOU FROM THE REAR. WE BROUGHT THE CAR IN AND WERE TOLD THAT THIS WAS DUE TO AN ABS PROBLEM. THEY SERVICED THE CAR FOR THE RECALLS THAT WERE CURRENT, AND EXPLAINED TO US THAT THEY COULD NOT DUPLICATE THE PROBLEM, BUT IT SHOULD BE OK NOW WITH THE RECALL SERVICING THEY HAD DONE. THE CAR CONTINUED TO HAVE THE PROBLEM, DOING IT SEVERAL TIMES A DAY. JUST RECENTLY I WAS PARKED IN A PARKING LOT. I STARTED THE CAR, APPLIED MY FOOT TO THE BRAKE AND SHIFTED THE CAR INTO REVERSE. THE CAR ENGINE SUDDENLY REVVED VERY LOUDLY, AND THE CAR LURCHED BACKWARDS ABOUT 6 FEET, ALMOST HITTING SOME PEOPLE WHO WERE PARKED BEHIND ME IN THE OPPOSITE SPACES, PUTTING GROCERIES IN THEIR CAR. I HAD TO PLACE A LOT OF PRESSURE ON THE BRAKE TO AVOID THE CAR GOING FURTHER THAN THE SIX FEET BEFORE THE ENGINE STOPPED REVVING. THE CAR IS NOW AT THE DEALER, WHOM I HOPE WILL BE ABLE TO HELP WITH THE ISSUE.*AK

NHTSA ODI #10075379

Mileage unknown · Feb 3, 2004
Power TrainVehicle Speed Control

THR CRUISE CONTROL ACCELERATES THE CAR FOR NO APPARENT REASON. THE AUTOMATIC TRANSMISSION JERKS WHEN SHIFTING DISLODGING ALL PASSANGERS. THE ACCELERATER TAKES A FEW MOMENTS TO GET THE CAR GOING. THE PROBLEMS WITH THE TRANSMISSION AND THE CRUISE CONTROL HAPPEN AT ALL SPEEDS, WEATHER CONDITIONS AND ROAD CONDITIONS.*AK

NHTSA ODI #10056462

21,000 miles · Jan 9, 2004
Vehicle Speed Control

WHEN ACCELERATING FROM A STOP VEHICLE STALLED. CONSUMER MANAGED TO PULL OVER AND RESTARTED THE VEHICLE WITH NO PROBLEM. DEALERSHIP HAD BEEN NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ODI #10053756

Official recalls

4

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

09V123000 · Suspension:rear

Apr 16, 2009

HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.

Consequence & remedy

Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08023 · Rear Trailing Arm Corrosion Failure

Opened Oct 28, 2008 · Closed Apr 17, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Additional source detail variants (2)

Suspension

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.