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2003 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

245 reports with mileage · 63 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports5 fire reports17 injury reports

Structure complaints

30 reports
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201,000 miles · Aug 20, 2013
Power TrainStructureSuspension

THE PASSENGER FROM SUB FRAME BROKE DROPPING THE LOWER CONTROL ARM BENDING THE WHEEL OUT. THIS WAS AT BIG O TIRES CHECKING ALIGNMENT. I SEE THERE WAS A CLASS ACTION LAW SUIT ON THIS MATTER COVERING 2001-2003 SANTAFE'S. THE FRONT SUB FRAME MUST BE REPLACED. *TR

NHTSA ODI #10536399

100,350 miles · Apr 24, 2013
Fuel/propulsion SystemStructure

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT THERE WAS AN OVERPOWERING FUEL SMELL IN THE INTERIOR CABIN. THE CONTACT ALSO STATED THAT THE FRAME WAS SEVERELY RUSTED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DETERMINED THAT THE FUEL TANK AND FUEL LINES WERE RUSTED. THE VEHICLE WAS NOT REPAIRED. THE…

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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT THERE WAS AN OVERPOWERING FUEL SMELL IN THE INTERIOR CABIN. THE CONTACT ALSO STATED THAT THE FRAME WAS SEVERELY RUSTED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DETERMINED THAT THE FUEL TANK AND FUEL LINES WERE RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 100,350.

NHTSA ODI #10509478

125,000 miles · Jul 27, 2012
SteeringStructureSuspension

THE RIGHT FRONT ROCKER ARM RUSTED OUT CAUSING THE RIGHT FRONT WHEEL TO NO LONGER BE PROPERLY SUPPORTED. THE LOWER SUPPORT ARM IS NO LONGER FASTENED TO THE FRONT SUPPORT FRAME. THIS CAUSED THE ALIGNMENT TO BE OFF, IMPROPER AND EXCESSIVE TIRE WEAR (REPLACED TIRES WELL BEFORE THE WARRANTY WAS UP). HYUNDAI HAD A RECALL FOR THIS PRO…

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THE RIGHT FRONT ROCKER ARM RUSTED OUT CAUSING THE RIGHT FRONT WHEEL TO NO LONGER BE PROPERLY SUPPORTED. THE LOWER SUPPORT ARM IS NO LONGER FASTENED TO THE FRONT SUPPORT FRAME. THIS CAUSED THE ALIGNMENT TO BE OFF, IMPROPER AND EXCESSIVE TIRE WEAR (REPLACED TIRES WELL BEFORE THE WARRANTY WAS UP). HYUNDAI HAD A RECALL FOR THIS PROBLEM ON OTHER MODELS (FRONT SUB-FRAME) BUT NOT ON SANTA FE'S (ONLY REAR TRAILING ARM WAS INCLUDED IN THE RECALL). WHEN EXPERIENCING ISSUES IN MULTIPLE VEHICLES FOR THE SAME REASON, BUT DIFFERENT LOCATIONS, ALL LOCATIONS SHOULD BE CHECKED AND NOT ONLY THE ONLY THAT IS PROMINENT. A 5 MINUTE ADDITIONAL INSPECTION VS. THE ULTIMATE WORSE CASE SCENARIO OF A DEATH, SEEMS LIKE A NO BRAINER. HYUNDAI KNEW THIS COULD BE A PROBLEM AND REFUSED TO ADDRESS IT. THIS HAS NOW COST US ALMOST $3000 IN REPAIRS THAT COULD HAVE BEEN AVOIDED. THE MECHANIC THAT FOUND THE PROBLEM WILL NOT LET THE VEHICLE BE DRIVEN FROM HIS SHOP, AS IT IS TOO DANGEROUS. THE WORST PART IS IF THAT IF THIS FAILURE HAD OCCURRED WHILE TRAVELING OVER THE HIGHWAY, IT COULD HAVE RESULTED IN A SEVERE CRASH, WHICH AS YOU KNOW COULD RESULT IN SERIOUS INJURY OR DEATH. HYUNDAI WAS NOT INTERESTED IN HEARING ABOUT THE PROBLEM WHEN WE CONTACTED THEM. *TR

NHTSA ODI #10468038

85,000 miles · Feb 21, 2012
Structure

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT NOTICED RUST ON THE SUB FRAME. THE DEALER WAS CONTACTED BUT DID NOT OFFER ANY ASSISTANCE. THE MANUFACTURER WAS ALSO MADE AWARE OF THE FAILURE BUT FAILED TO OFFER ANY ASSISTANCE. NO REPAIRS WERE PERFORMED. THE CURRENT AND THE FAILURE MILEAGES WERE 85,000.

NHTSA ODI #10448779

124,000 miles · Jun 23, 2011
Structure

THIS VEHICLE HAS 124,350 MILES AND LOOKS TO BE IN VERY GOOD CONDITION YET HAS UNDERLYING PROBLEMS THAT HAS GONE UNDETECTED UNTIL VERY RECENTLY. ONE IS THE FRONT FRAME RAIL ATTACHMENT TO UNDERSIDE (FLOORBOARD) OF BODY ON PASSENGER SIDE WHICH IS HEAVILY RUSTED AND ONE LARGE AREA IS HOLED. ALSO THE METAL SHIELD OVER THE BOTTOM OF…

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THIS VEHICLE HAS 124,350 MILES AND LOOKS TO BE IN VERY GOOD CONDITION YET HAS UNDERLYING PROBLEMS THAT HAS GONE UNDETECTED UNTIL VERY RECENTLY. ONE IS THE FRONT FRAME RAIL ATTACHMENT TO UNDERSIDE (FLOORBOARD) OF BODY ON PASSENGER SIDE WHICH IS HEAVILY RUSTED AND ONE LARGE AREA IS HOLED. ALSO THE METAL SHIELD OVER THE BOTTOM OF FUEL TANK IS NEARLY COMPLETELY RUSTED AWAY AND FELL DOWN ONTO REAR ROTATING DRIVE SHAFT. I FEEL BOTH OF THESE ISSUES SHOULD NOT HAVE HAPPENED WITH THIS VEHICLE AND I ALSO FEEL BOTH COULD RESULT IN SERIOUS INJURY IF THE REMAINING STEEL ATTACHMENTS TEAR AWAY DUE TO SEVERE SECTION LOSS OF COMPONENTS. *TR

NHTSA ODI #10408721

140,000 miles · May 17, 2011
StructureSuspension

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT WAS STOPPED AT A TRAFFIC STOP WHEN THE CONTROL ARM FROM THE FRAME OF THE VEHICLE FRACTURED AND DETACHED FROM THE VEHICLE. THE VEHICLE WAS TOWED TO A MECHANIC SHOP WHO ADVISED THAT THE SUB FRAME WAS COMPLETELY ROTTEN AND CORRODED. THE MECHANIC ADVISED THAT THE FRAME WOULD…

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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT WAS STOPPED AT A TRAFFIC STOP WHEN THE CONTROL ARM FROM THE FRAME OF THE VEHICLE FRACTURED AND DETACHED FROM THE VEHICLE. THE VEHICLE WAS TOWED TO A MECHANIC SHOP WHO ADVISED THAT THE SUB FRAME WAS COMPLETELY ROTTEN AND CORRODED. THE MECHANIC ADVISED THAT THE FRAME WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE AND THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 140,000.

NHTSA ODI #10401233

Mileage unknown · Apr 28, 2009
StructureInjury

THE INTERIOR DOOR HANDLES ON MY 2003 HYUNDAI SANTE FE HAVE CHIPPING/PEELING PAINT. (THE CHROME PAINT) OPENING THE DOOR TO GET OUT THE CHROME PAINT IS SHARP LIKE A RAZOR AND CUTS MY FINGERS AND MY CHILD'S FINGERS AS IT IS HAPPENING ON ALL FOUR DOORS OF THE VEHICLE. IT GETS EMBEDDED INTO YOUR FINGER SOMEWHAT LIKE A SPLINTER BUT MU…

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THE INTERIOR DOOR HANDLES ON MY 2003 HYUNDAI SANTE FE HAVE CHIPPING/PEELING PAINT. (THE CHROME PAINT) OPENING THE DOOR TO GET OUT THE CHROME PAINT IS SHARP LIKE A RAZOR AND CUTS MY FINGERS AND MY CHILD'S FINGERS AS IT IS HAPPENING ON ALL FOUR DOORS OF THE VEHICLE. IT GETS EMBEDDED INTO YOUR FINGER SOMEWHAT LIKE A SPLINTER BUT MUCH MORE DIFFICULT TO REMOVE AND IS VERY PAINFUL. *TR

NHTSA ODI #10267049

Mileage unknown · Sep 23, 2008
Electrical SystemStructure

I TOOK MY 2003 HYUNDAI SANTA FE IN TO THE DEALER TO REPLACE THE ALTERNATOR. I WAS TOLD THAT THEIR IS A RUST HOLE A LITTLE LARGER THAN A GOLF BALL IN THE CRADLE WHERE THE RIGHT FRONT CONTROL ARM BOLTS INTO THE CRADLE. THEY TOLD ME IT COULD BE A SAFETY HAZARD! AND I SHOULD SERIOUSLY CONSIDER REPLACING THE CRADLE TO THE TUNE OF 1…

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I TOOK MY 2003 HYUNDAI SANTA FE IN TO THE DEALER TO REPLACE THE ALTERNATOR. I WAS TOLD THAT THEIR IS A RUST HOLE A LITTLE LARGER THAN A GOLF BALL IN THE CRADLE WHERE THE RIGHT FRONT CONTROL ARM BOLTS INTO THE CRADLE. THEY TOLD ME IT COULD BE A SAFETY HAZARD! AND I SHOULD SERIOUSLY CONSIDER REPLACING THE CRADLE TO THE TUNE OF 1700 DOLLARS! *TR

NHTSA ODI #10243259

Mileage unknown · Feb 19, 2004
StructureVisibility

CONSUMER EXPERIENCING PROBLEMS WITH WINDSHIELD WIPER BLADES, AND HAS THE IMPRESSION THAT IT IS A COMMON PROBLEM. *LA THE DEALER TOLD THE CONSUMER THE WIPER BLADES BUT BE LOOSENED FROM THE WINDSHIELD MANUALLY BEFORE THEY ARE TURNED ON OR THEY WILL NOT WORK. THE DEALER ALSO TOLD THE CONSUMER TO TRY AND FIND ANY LOOSE NUTS AND RE…

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CONSUMER EXPERIENCING PROBLEMS WITH WINDSHIELD WIPER BLADES, AND HAS THE IMPRESSION THAT IT IS A COMMON PROBLEM. *LA THE DEALER TOLD THE CONSUMER THE WIPER BLADES BUT BE LOOSENED FROM THE WINDSHIELD MANUALLY BEFORE THEY ARE TURNED ON OR THEY WILL NOT WORK. THE DEALER ALSO TOLD THE CONSUMER TO TRY AND FIND ANY LOOSE NUTS AND RE-TIGHTENED THEM, WHICH THE CONSUMER DID, WHICH DID NOT KEEP THE WIPERS FROM STOPPING IN THE MIDDLE OF OPERATION. THE CONSUMER WAS NOT SATISFIED WITH THE INSTALLATION OF THE RUNNING BOARDS AND HAD THEM REPLACED AT HIS OWN EXPENSE. THE HEATER MADE A NOISE AS IF SOMETHING WAS CAUGHT IN THE FAN BOX. *JB

NHTSA ODI #10059665

Mileage unknown · Aug 4, 2003
Structure

TWO MONTHS AFTER PURCHASING MY SANTA FE, I HAD TO TAKE IT BACK TO THE DEALER FOR WATER A WATER LEAK. THEY STATED THAT THEY REPAIRED THE LEAK BY SEALING THE TAIL LIGHTS, HOWEVER, THERE WAS WATER ON THE CARGO COVER IN ADDITION TO THE CARPET. THIS REPAIR DOES NOT SEEM TO HAVE CORRECTED THE PROBLEM AS THE REAR CARGO AREA OF MY VEH…

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TWO MONTHS AFTER PURCHASING MY SANTA FE, I HAD TO TAKE IT BACK TO THE DEALER FOR WATER A WATER LEAK. THEY STATED THAT THEY REPAIRED THE LEAK BY SEALING THE TAIL LIGHTS, HOWEVER, THERE WAS WATER ON THE CARGO COVER IN ADDITION TO THE CARPET. THIS REPAIR DOES NOT SEEM TO HAVE CORRECTED THE PROBLEM AS THE REAR CARGO AREA OF MY VEHICLE WAS WET AFTER IT RAINED YESTERDAY!*AK

NHTSA ODI #10030764

Official recalls

4

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

09V123000 · Suspension:rear

Apr 16, 2009

HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.

Consequence & remedy

Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08023 · Rear Trailing Arm Corrosion Failure

Opened Oct 28, 2008 · Closed Apr 17, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Additional source detail variants (2)

Suspension

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.