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2003 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

About this comparison →

When problems were reported

Mileage at the reported incident

245 reports with mileage · 63 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports5 fire reports17 injury reports

Power Train complaints

35 reports
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Mileage unknown · Nov 18, 2009
Power Train

I HAD GREAT DIFFICULTY CONTROLLING THE STEERING OF MY CAR. I TOOK IT TO THE DEALER WHERE THEY SAID THEY FOUND NOTHING WRONG. IN JANUARY OF THIS YEAR DURING A SNOW STORM I ACTUALLY RAN OFF THE HIGHWAY AND DOWN A SLIGHT SLOPE. I THEN TOOK MY CAR TO MY REPAIR SHOP WHERE A CORRODED AND BENT TRAINING ARM WAS DISCOVERED AND REPLACED.…

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I HAD GREAT DIFFICULTY CONTROLLING THE STEERING OF MY CAR. I TOOK IT TO THE DEALER WHERE THEY SAID THEY FOUND NOTHING WRONG. IN JANUARY OF THIS YEAR DURING A SNOW STORM I ACTUALLY RAN OFF THE HIGHWAY AND DOWN A SLIGHT SLOPE. I THEN TOOK MY CAR TO MY REPAIR SHOP WHERE A CORRODED AND BENT TRAINING ARM WAS DISCOVERED AND REPLACED. I AM NOW IN THE MIDST OF A REBATE FROM THE COMPANY AS THE CAR WAS RECALLED FOR THAT PARTICULAR PART. WHEN I TOOK THE CAR TO HAVE IT CHECKED FOR THIS DEFECT I WAS TOLD THAT THE OTHER TRAILING ARM WAS NOT CORRODED ENOUGH TO BE REPLACED AND THAT IT WOULD BE SPRAYED TO PROTECT IT FROM FURTHER DAMAGE. I AM NOT COMFORTABLE AT ALL WITH THIS REMEDY AS I AM NOW HEARING THE SAME NOISE FROM THE LEFT SIDE AS I HEARD FROM THE RIGHT SIDE WHEN THE PROBLEM BEGAN. WHY CAN'T THE COMPANY DO THE RIGHT THING FIX THESE PROBLEMS SO THAT THOSE OF US WHO DRIVE HYUNDAI PRODUCTS CAN FEEL SAFE. YOURS TRULY, MARIE E. ENWRIGHT *TR

NHTSA ODI #10292659

46,000 miles · Jul 2, 2009
Power Train

SINCE BUYING MY CAR USED IN 2006, MY 2003 HYUNDAI SANTA FE SLIPS OUT OF GEAR AND VIOLENTLY JERKS. ON THE HIGHWAY IT SCARES ONE HALF TO DEATH. AND I SEE THAT THERE ARE MANY OTHER COMPLAINTS OF THIS PROBLEM ALONG WITH THE VEHICLE STOPPING ALTOGETHER. THIS PROBLEM HAPPENS SO INTERMITTENTLY WITHOUT AN ENGINE CHECK LIGHT, THAT I KNEW…

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SINCE BUYING MY CAR USED IN 2006, MY 2003 HYUNDAI SANTA FE SLIPS OUT OF GEAR AND VIOLENTLY JERKS. ON THE HIGHWAY IT SCARES ONE HALF TO DEATH. AND I SEE THAT THERE ARE MANY OTHER COMPLAINTS OF THIS PROBLEM ALONG WITH THE VEHICLE STOPPING ALTOGETHER. THIS PROBLEM HAPPENS SO INTERMITTENTLY WITHOUT AN ENGINE CHECK LIGHT, THAT I KNEW A DEALERSHIP WOULD NOT BE ABLE TO FIND A PROBLEM. NOW THE VEHICLE WON'T SHIFT OUT OF FIRST GEAR. *TR

NHTSA ODI #10275597

71,000 miles · Feb 4, 2009
Power Train

MY HYUNDAI SANTA FE 2003, 4 CYLINDER, 2.4 LITER ENGINE STALLED 4 TIMES. ENGINE LIGHT CAME ON. I TOOK IT TO SERVICE DIAGNOSED WITH CRANK PRECISION SENSOR. NO COVERED UNDER WARRANTY. DOING RESEARCH I FOUND OUT THAT THE 2001 AND 2002 WAS RECALLED FOR THIS MATTER. ALSO FOUND OUT THAT MANY 2003'S ARE HAVING THE SAME PROBLEM. ALSO…

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MY HYUNDAI SANTA FE 2003, 4 CYLINDER, 2.4 LITER ENGINE STALLED 4 TIMES. ENGINE LIGHT CAME ON. I TOOK IT TO SERVICE DIAGNOSED WITH CRANK PRECISION SENSOR. NO COVERED UNDER WARRANTY. DOING RESEARCH I FOUND OUT THAT THE 2001 AND 2002 WAS RECALLED FOR THIS MATTER. ALSO FOUND OUT THAT MANY 2003'S ARE HAVING THE SAME PROBLEM. ALSO I FIND IT DISTURBING THAT HYUNDAI WONT COVER THIS BECAUSE IT IS AND ELECTRONIC PART BUT THE ENGINE CAN JUST STALL AT ANY MOMENT. BECAUSE IT WAS RECALLED 2YRS PRIOR SHOULD RAISE A RED FLAG. I WILL BE CALLING HYUNDAI CORP. THANK YOU SORAYA GARCIA *TR

NHTSA ODI #10257415

41,000 miles · Aug 19, 2008
Power Train

MY 2003 HYUANDAI SANTE FE STALLS ANYTIME THE CRANKSHAFT POSITION SENSOR GETS HOT (AT LEAST THIS IS WHAT THE SERVICE MANAGER [MR. LABESE] AT JOHN AMATO AUTO - MILWAUKEE, WISCONSIN EXPLAINS). I'VE HAD COUNTLESS CLOSE CALL VEHICLE ACCIDENTS AND I HAVE TAKEN MY VEHICLE IN TO BE REPAIRED ONLY TO HAVE THE VEHICLE STALL OVER AND OVER A…

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MY 2003 HYUANDAI SANTE FE STALLS ANYTIME THE CRANKSHAFT POSITION SENSOR GETS HOT (AT LEAST THIS IS WHAT THE SERVICE MANAGER [MR. LABESE] AT JOHN AMATO AUTO - MILWAUKEE, WISCONSIN EXPLAINS). I'VE HAD COUNTLESS CLOSE CALL VEHICLE ACCIDENTS AND I HAVE TAKEN MY VEHICLE IN TO BE REPAIRED ONLY TO HAVE THE VEHICLE STALL OVER AND OVER AGAIN EVEN AFTER THE PART ABOVE WAS REPLACED. THIS IS VERY DANGEROUS AND VERY UNSAFE I HAVE BEEN VERY LUCKY TO THIS POINT! *TR

NHTSA ODI #10238818

100,000 miles · May 27, 2008
Power Train

LEAK IN THE TRANSFER CASE. *TR

NHTSA ODI #10229016

85,000 miles · Jan 21, 2008
Power Train

I BOUGHT A USED 2003 HYUNDAI SANTA FE ABOUT TWO YEARS AGO. THE VEHICLE JERKS WHEN CHANGING GEARS, ACTUALLY LURCHES FORWARD. I LOOKED ONLINE TO SEE IF ANYONE ELSE HAD THIS PROBLEM AND THERE WAS A HUGE LIST. I THINK THERE NEEDS TO BE A RECALL DONE FOR THE TRANSMISSION. *TR

NHTSA ODI #10215560

47,896 miles · Dec 21, 2006
Power TrainVehicle Speed Control

AT APPROXIMATELY 47,000 MILES, CHECK ENGINE LIGHT CAME ON. IN ADDITION, VEHICLE EXPERIENCED A SUDDEN OCCASIONAL JUMP IN IDLE TO 3000 RPM+ WHILE IN PARK AND DRIVE AFTER THREE MINUTES OR SO OF OPERATION. WHILE IN DRIVE, VEHICLE LUNGES DANGEROUSLY FORWARD. WHEN THIS OCCURS, IGNITION IS TURNED OFF, AND RESTART TAKES SEVERAL ATTEMPT…

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AT APPROXIMATELY 47,000 MILES, CHECK ENGINE LIGHT CAME ON. IN ADDITION, VEHICLE EXPERIENCED A SUDDEN OCCASIONAL JUMP IN IDLE TO 3000 RPM+ WHILE IN PARK AND DRIVE AFTER THREE MINUTES OR SO OF OPERATION. WHILE IN DRIVE, VEHICLE LUNGES DANGEROUSLY FORWARD. WHEN THIS OCCURS, IGNITION IS TURNED OFF, AND RESTART TAKES SEVERAL ATTEMPTS. AFTER RESTARTING, THE VEHICLE WILL SPUTTER AND REFUSE TO ACCELERATE NORMALLY FOR 30-60 SECONDS. VEHICLE ALSO STALLS OCCASIONALLY AFTER 3 MINUTES OR SO OF USE WHEN ACCELERATING FROM A FULL STOP. VEHICLE WAS BROUGHT TO NAPELTON HYUNDAI, WEST PALM BEACH, FL ON NOV 30. CRANKSHAFT POSITION SENSOR AND CAMSHAFT SENSOR WERE REPLACED. BEFORE LEAVING DEALERSHIP WITH SERVICE MANAGER PRESENT AND AUTOMATIC TRANSMISSION IN PARK, VEHICLE IDLE SUDDENLY SPIKED TO 4,200 RPM. I WAS TOLD DEALER WAS CLOSED, AND TO DRIVE IT HOME. ON DECEMBER 5, VEHICLE AGAIN STALLED AGAIN IN TRAFFIC AT INTERSECTION ALMOST CAUSING A COLLISION. AFTER RESTARTING, IT REFUSED TO ACCELERATE NORMALLY FOR 30-60 SECONDS. VEHICLE WAS TOWED TO BACK TO NAPELTON HYUNDAI BECAUSE BOTH THE STALLING AND SUDDEN ACCELERATION ARE SERIOUS CONCERNS THAT MAKE THIS SANTA FE UNSAFE TO OPERATE. THE SERVICE MANAGER AGREED FULLY THAT THE VEHICLE WAS UNSAFE TO DRIVE. ON DEC 20 I WAS ADVISED THAT THE VEHICLE WAS NOT REPAIRED BECAUSE ATTEMPTS TO DUPLICATE THE PROBLEMS WERE UNSUCCESSFUL. I WAS TOLD TO PICK IT UP AND DRIVE IT. I REFUSED TO DO SO. NAPELTON HAD OVER 20 DAYS TO DETECT AND CORRECT THESE MAJOR SAFETY ISSUES, AND I WILL NOT DRIVE HYUNDAI'S FAILURE INTO AN ACCIDENT. A REVIEW OF NHTSA DEFECTS REPORTED FOR THIS SANTA FE FOR 2003-2005 MODEL YEARS REVEALS OVER 40 SIMILAR INCIDENTS, SOME INVOLVING COLLISION AND INJURY. THESE ARE CATEGORIZED UNDER SEVERAL DIFFERENT COMPONENTS INCLUDING VEHICLE SPEED CONTROL, ELECTRICAL SYSTEM, VEHICLE SPEED CONTROL: ACCELERATOR PEDAL, OTHER, POWER TRAIN: AUTOMATIC TRANSMISSION, AND EQUIPMENT. PERHAPS THE SANTA FE'S CAN BE RECALLED BEFORE DEATHS RESULT. *NM

NHTSA ODI #10176719

97,000 miles · Nov 21, 2006
Power Train

THIS VEHICLE (2003 HYUNDAI SANTA FE) STARTED HAVING TRANSMISSION PROBLEMS JUST BE FOR THE WARRANTY EXPIRED (100,000 MILES), BUT WE WERE TOLD AT THE DEALER THAT THE WARRANTY DID NOT COVER THE POWER TRAIN SYSTEM. SO WE PAID TO HAVE SOME WORK DONE. BUT JUST TODAY WE WOKE UP AND WENT OUT TO USE THE VEHICLE, AND IT WILL NOT GO IN …

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THIS VEHICLE (2003 HYUNDAI SANTA FE) STARTED HAVING TRANSMISSION PROBLEMS JUST BE FOR THE WARRANTY EXPIRED (100,000 MILES), BUT WE WERE TOLD AT THE DEALER THAT THE WARRANTY DID NOT COVER THE POWER TRAIN SYSTEM. SO WE PAID TO HAVE SOME WORK DONE. BUT JUST TODAY WE WOKE UP AND WENT OUT TO USE THE VEHICLE, AND IT WILL NOT GO IN GEAR, WILL NOT IN NEUTRAL SO WE CAN MOVE IT OR PUSH IT. IT'S JUST LOCKED UP, (FLUID LEAVES ARE OK) IF THIS WERE TO HAPPEN TO ANY ONE WITH THIS KIND OF VEHICLE IN TRAFFIC IT COULD BE TRAFFIC PROBLEM. I DO KNOW OTHERS WHO OWN THIS KIND OF VEHICLE AND DO NOT HAVE ANY PROBLEMS, BUT I ALSO KNOW OF ONE INDIVIDUAL THAT HAS HAD TRANSMISSION PROBLEMS WITH THEIRS. SO I'M JUST CONCERNED ON IF I AM THE ONLY PERSON WITH THIS PROBLEM OR IF THEIR ARE OTHERS, AND WHY IF THEY OFFER A 100,000 MI. WARRANTY DOSE IT NOT COVER THE DRIVE TRAIN? THIS DOSE NOT MAKE SENSE TO ME. ONE VERY UNHAPPY VEHICLE OWNER. P.S. THIS VEHICLE IS REGISTERED TO MY WIFE, AND HER LLC. *JB

NHTSA ODI #10173948

Mileage unknown · Oct 10, 2006
Power Train

MY 2003 HYUNDAI SANTA FE WITH AN AUTOMATIC TRANSMISSION, STARTED TO SHIFT DIFFERENTLY. IT WOULD BUCK WHEN SHIFTING INTO A HIGHER GEAR, IF I ATTEMPTED TO GO UP A STEEP HILL, THE VEHICLE WOULD LOSE ALL POWER AND THE CHECK ENGINE LIGHT WOULD COME ON. I TOOK IT TO A DEALER, THEY REPLACED A SENSOR, SAID THE VEHICLE WOULD BE FINE. …

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MY 2003 HYUNDAI SANTA FE WITH AN AUTOMATIC TRANSMISSION, STARTED TO SHIFT DIFFERENTLY. IT WOULD BUCK WHEN SHIFTING INTO A HIGHER GEAR, IF I ATTEMPTED TO GO UP A STEEP HILL, THE VEHICLE WOULD LOSE ALL POWER AND THE CHECK ENGINE LIGHT WOULD COME ON. I TOOK IT TO A DEALER, THEY REPLACED A SENSOR, SAID THE VEHICLE WOULD BE FINE. I DROVE IT HOME ONLY TO HAVE IT STILL SHIFT WITH A BUCK. I TOOK THE VEHICLE BACK TO THE DEALER ONLY TO BE TOLD, AFTER THEY KEPT IT OVERNIGHT, THAT IT WOULD NEED A $2800 TRANSMISSION REPLACEMENT. OF COURSE, BEING A SECOND OWNER, THE WARRANTY RAN OUT AT 60K.

NHTSA ODI #10170350

58,000 miles · Aug 17, 2006
Power Train

THE CLUTCH ON MY 2003 HYUNDAI SANTA FE (58,000 MILES)WENT OUT ON THE NJ TURNPIKE AT THE START OF A WEEK LONG FAMILY VACATION. MAXON HYUNDAI IN UNION, NJ CLAIMED THAT MY DRIVING HAD BURNED THE CLUTCH OUT (I HAVE BEEN DRIVING STICK FOR 12 YEARS AND MY PREVIOUS CAR- A SATURN- HAD OVER 100,000 MILES ON IT AND THE ORIGINAL CLUTCH WHE…

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THE CLUTCH ON MY 2003 HYUNDAI SANTA FE (58,000 MILES)WENT OUT ON THE NJ TURNPIKE AT THE START OF A WEEK LONG FAMILY VACATION. MAXON HYUNDAI IN UNION, NJ CLAIMED THAT MY DRIVING HAD BURNED THE CLUTCH OUT (I HAVE BEEN DRIVING STICK FOR 12 YEARS AND MY PREVIOUS CAR- A SATURN- HAD OVER 100,000 MILES ON IT AND THE ORIGINAL CLUTCH WHEN I SOLD IT) AND WHEN THE CLUTCH WENT IT DAMAGED THE FLY WHEEL. THEY CLAIMED THAT THE FLY WHEEL, THOUGH PART OF THE POWER TRAIN SUPPOSEDLY COVERED UNDER THEIR WARRANTY, WAS NOT COVERED SINCE IT WAS MY FAULT THAT IT WAS DAMAGED. THEY FURTHER INDICATED THAT REPLACING THE CLUTCH AND PUTTING THE OLD FLY WHEEL ON WOULD JUST CAUSE ME TO BURN OUT ANOTHER CLUTCH LEADING ME TO BELIEVE THAT THE FLY WHEEL IS WHAT CAUSED THE CLUTCH TO GO IN THE FIRST PLACE. ANYWAY, I DID PAY FOR THE CLUTCH TO BE REPLACED BUT NOT THE FLYWHEEL AND THEN I TRADED IT IN ON A NEW SATURN VUE. I WAS OUTRAGED AT THE WAY I WAS TREATED BY BOTH THE DEALER AND BY HYUNDAI CORPORATE WHEN I CALLED THEM. I WOULD REALLY APPRECIATE ANY ADVICE YOU COULD GIVE ME AS I GOT A WHOLE $4,500 FOR THE VEHICLE THAT I PAID $17,000 FOR JUST 3 YEARS AGO AND THIS WAS AFTER I HAD TO PAY A REPAIR BILL OF $1600 AND PAY $500 FOR A RENTAL CAR SO THAT OUR VACATION WAS NOT RUINED. *NM

NHTSA ODI #10165756

Official recalls

4

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

09V123000 · Suspension:rear

Apr 16, 2009

HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.

Consequence & remedy

Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08023 · Rear Trailing Arm Corrosion Failure

Opened Oct 28, 2008 · Closed Apr 17, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Additional source detail variants (2)

Suspension

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.