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2003 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

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When problems were reported

Mileage at the reported incident

245 reports with mileage · 63 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports5 fire reports17 injury reports

Power Train complaints

35 reports
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62,450 miles · Sep 24, 2014
EnginePower TrainStructure

WE PURCHASED THIS VEHICLE USED IN JUNE OF 2014 WITH 62,450 MILES ON IT. THE EXTERIOR AND INTERIOR WERE IN GREAT SHAPE. THE VEHICLE WAS TAKEN TO A HYUNDAI DEALER IN JULY FOR AN INSPECTION OF THE REAR SUSPENSION PER A RECALL. AT THAT TIME A COMPLETE INSPECTION WAS DONE, WITH ONLY A SMALL OIL LEAK FOUND ON ONE AXLE SHAFT. TWO MONTH…

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WE PURCHASED THIS VEHICLE USED IN JUNE OF 2014 WITH 62,450 MILES ON IT. THE EXTERIOR AND INTERIOR WERE IN GREAT SHAPE. THE VEHICLE WAS TAKEN TO A HYUNDAI DEALER IN JULY FOR AN INSPECTION OF THE REAR SUSPENSION PER A RECALL. AT THAT TIME A COMPLETE INSPECTION WAS DONE, WITH ONLY A SMALL OIL LEAK FOUND ON ONE AXLE SHAFT. TWO MONTHS LATER THE VEHICLE WAS TAKE BACK TO THE DEALER FOR A RECALL FOR A BROKEN SPRING. AT THIS TIME A SECOND INSPECTION WAS COMPLETED. THIS TIME SEVERAL ISSUES WERE FOUND FROM CORROSION INCLUDING LEAKING TRANSMISSION LINES, LEAKING ENGINE OIL PAN, LEAKING BOOTS AT THE FRONT DRIVE AXLES REQUIRING THEM BOTH NEEDING TO BE REPLACED. THE SERVICE MANAGER AT THE HYUNDAI DEALER STATED HE HAD NEVER SEEN A VEHICLE WITH THIS LEVEL OF CORROSION. ALL COMPONENTS UNDER THE VEHICLE HAVE EXTENSIVE CORROSION WITH APPARENTLY A RAPID RATE OF DETERIORATION. THE VEHICLE IS USED ONLY ON-ROAD BEING DRIVEN BY OUR SON TO AND FROM COLLEGE. THE DEALER HAS NO EXPLANATION AS TO WHAT COULD BE THE CAUSE OF THE RAPID DETERIORATION. ALL UNDER BODY COMPONENTS APPEAR TO BE VULNERABLE TO THIS HIGH LEVEL OF DETERIORATION. THE DEALER IS WILLING TO REPAIR THE VEHICLE BUT THE DEALER STATED THERE IS NO WAY TO TELL WHAT OR WHEN OTHER COMPONENTS COULD POSSIBLY FAIL, SUCH AS THE BRAKE LINES ETC. HYUNDAI WAS CONTACTED REGARDING THE CONCERN BUT STATED THERE WAS NO ACTION THEY WOULD TAKE AT THIS TIME. THEY DID RELUCTANTLY AGREE TO CALL THE DEALERSHIP TO INQUIRE WITH THEM ABOUT THE EXTENT OF THE CORROSION. *TR

NHTSA ODI #10638669

197,000 miles · May 7, 2014
Electrical SystemPower Train

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHEN IGNITION KEY WAS REMOVED, THE ENGINE WOULD NOT SHUT OFF. THE GEAR WAS IN PARK BUT THE VEHICLE CONTINUED TO SLOWLY MOVE FORWARD. THE VEHICLE WAS TAKEN TO THE INDEPENDENT MECHANIC, WHO STATED THAT THE IGNITION PIN CONTROLLER NEEDED TO BE REPLACED TO REPA…

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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHEN IGNITION KEY WAS REMOVED, THE ENGINE WOULD NOT SHUT OFF. THE GEAR WAS IN PARK BUT THE VEHICLE CONTINUED TO SLOWLY MOVE FORWARD. THE VEHICLE WAS TAKEN TO THE INDEPENDENT MECHANIC, WHO STATED THAT THE IGNITION PIN CONTROLLER NEEDED TO BE REPLACED TO REPAIR THE VEHICLE. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 197,000. UPDATED 7/7/14*CN UPDATED 07/14/2014 *JS

NHTSA ODI #10587075

126,000 miles · Mar 11, 2014
Power Train

3 TIMES THIS HAPPENED ON SAID DAY. DRIVING ON FREEWAY. WITH CRUISE CONTROL ON CAR LURCHED FORWARD JERKING ALL THREE OF US. A COUPLE DAYS LATER SITTING AT AN INTERSECTION WAITING FOR THE LIGHT TO CHANGE GREEN. THE CAR LURCHED FORWARD AGAIN. TOSSING ME BACK CAUSING MY FOOT TO COME OFF THE BRAKE! LUCKILY I WAS ABLE TO GET MY…

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3 TIMES THIS HAPPENED ON SAID DAY. DRIVING ON FREEWAY. WITH CRUISE CONTROL ON CAR LURCHED FORWARD JERKING ALL THREE OF US. A COUPLE DAYS LATER SITTING AT AN INTERSECTION WAITING FOR THE LIGHT TO CHANGE GREEN. THE CAR LURCHED FORWARD AGAIN. TOSSING ME BACK CAUSING MY FOOT TO COME OFF THE BRAKE! LUCKILY I WAS ABLE TO GET MY FOOT BACK ON THE BRAKE BEFORE I MOVED TOO MANY FEET INTO THE CROSSWALK. I SPOKE TO BEAVERTON HYUNDAI AND THEY SAID THEY WERE UNAWARE OF THIS... I MENTIONED IT WAS OUT ON THE INTERNET AND ON THE HYUNDAI FORUM. I WAS TOLD IT WAS NOT THEIR FORUM THEREFORE THEY DON'T LOOK AT IT... I HAVE OWNED THE CAR FOR 10 YEARS. THIS HAS HAPPENED SEVERAL TIMES THROUGH THE YEARS I HAVE DRIVEN THIS CAR BUT IT IS GETTING WORSE AND SCARIER!! *TR

NHTSA ODI #10568654

201,000 miles · Aug 20, 2013
Power TrainStructureSuspension

THE PASSENGER FROM SUB FRAME BROKE DROPPING THE LOWER CONTROL ARM BENDING THE WHEEL OUT. THIS WAS AT BIG O TIRES CHECKING ALIGNMENT. I SEE THERE WAS A CLASS ACTION LAW SUIT ON THIS MATTER COVERING 2001-2003 SANTAFE'S. THE FRONT SUB FRAME MUST BE REPLACED. *TR

NHTSA ODI #10536399

107,000 miles · Oct 17, 2011
Power Train

TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT WAS DRIVING 35 MPH WHEN THE GEAR SHIFTER WOULD NOT MOVE INTO GEAR, CAUSING THE VEHICLE TO STALL IN THE MIDDLE OF TRAFFIC. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE WHO STATED THERE WERE NO RECALLS AND ANY REPAIRS WOULD…

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TL* THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT WAS DRIVING 35 MPH WHEN THE GEAR SHIFTER WOULD NOT MOVE INTO GEAR, CAUSING THE VEHICLE TO STALL IN THE MIDDLE OF TRAFFIC. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE WHO STATED THERE WERE NO RECALLS AND ANY REPAIRS WOULD BE AT THE CONTACT'S EXPENSE. THE FAILURE MILEAGE WAS 107,000.

NHTSA ODI #10430475

120,000 miles · Jul 29, 2011
Power Train

CAR JERKS VIOLENTLY WHEN AT HIGHWAY SPEED EVEN THOUGH IT HAS NEW SHOCKS, STRUTS, AND FRONT DRIVE AXLES. THE TRANSMISSION ALSO SEEMS TO ENGAGE SUDDENLY WHEN MOVING FORWARD FROM COMPLETE STOP. REGULAR MAINT. AND TRANSMISSION INSPECTION PERFORMED. *TR

NHTSA ODI #10415590

64,400 miles · May 5, 2011
Power Train

I PURCHASED A USED 2003 HYUNDAI SANTA FE IN DECEMBER 2008. THE VEHICLE OPERATED WELL FOR SIX MONTHS. SUDDENLY, WHILE DRIVING ON THE FREEWAY ONE DAY, THE CAR BEGAN TO JERK. THE PROBLEM WENT AWAY FOR TWO MONTHS, THEN RETURNED MORE VIOLENTLY WITH THE VEHICLE TURNING OFF WHILE AT STOPS AND DRIVING IN TRAFFIC, EVEN AT 35 TO 40 MPH. I…

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I PURCHASED A USED 2003 HYUNDAI SANTA FE IN DECEMBER 2008. THE VEHICLE OPERATED WELL FOR SIX MONTHS. SUDDENLY, WHILE DRIVING ON THE FREEWAY ONE DAY, THE CAR BEGAN TO JERK. THE PROBLEM WENT AWAY FOR TWO MONTHS, THEN RETURNED MORE VIOLENTLY WITH THE VEHICLE TURNING OFF WHILE AT STOPS AND DRIVING IN TRAFFIC, EVEN AT 35 TO 40 MPH. I NOTICED THE RPM'S DROP SUDDENLY WHEN THE CAR JERKS. HOWEVER, THE CHECK ENGINE LIGHT DOESN'T COME ON, AND NEITHER DO ANY OTHER INDICATORS THAT SOMETHING IS WRONG WITH THE VEHICLE. I HAVE PAID TO GET THE CRANKSHAFT SENSOR AND COILS REPAIRED ON THE CAR, BUT THE PROBLEM STILL PERSISTS. AFTER ALMOST THREE YEARS OF HAVING THE VEHICLE, WHICH I AM STILL PAYING OFF TO THE FINANCE COMPANY, THE CAR STILL JERKS WHILE DRIVING EVEN AT 30 MPH WITHIN IN A 2 MILE RADIUS OF MY HOME. I HAVE TO DRIVE THE VEHICLE SLOWLY, WITHOUT ACCELERATING AND SUDDEN STOPS TO KEEP THE JERKING TO A MINIMUM. I HAVE CALLED HYUNDAI USA ABOUT THE PROBLEM, BUT THEY CANNOT DO ANYTHING BECAUSE I NO LONGER HAVE THE WARRANTY, SINCE I AM THE SECOND OWNER. THE HYUNDAI DEALERSHIP CANNOT PINPOINT THE PROBLEM AND NEITHER CAN OTHER MECHANIC SHOPS. I AM PRACTICALLY PAYING FOR A CAR THAT DOESN'T WORK! I HAVE SEEN THAT THERE ARE SEVERAL OTHER OWNERS WHO HAVE THIS PROBLEM, AND HAVE HEARD THAT THERE WAS A RECALL IN CANADA ABOUT THE SAME ISSUE ON THE CAR JERKING, BUT NOT IN THE UNITED STATES. I SERIOUSLY BELIEVE THERE NEEDS TO BE A RECALL FOR THIS SAME PROBLEM HERE IN THE U.S. BEFORE A SERIOUS ACCIDENT OCCURS, SUCH AS WITH TOYOTA VEHICLES. *TR

NHTSA ODI #10399229

66,000 miles · Jan 8, 2011
Power Train

FROM TIME TO TIME, MY 2003 HYUNDAI SANTA FE WITH AN AUTOMATIC TRANSMISSION JERKS VIOLENTLY WHILE UNDER NORMAL OPERATING CONDITIONS. SOMETIMES THIS OCCURS WHILE TRAVELING AT A STEADY SPEED (AROUND 40 MPH) AND SOMETIMES IT HAPPENS JUST AFTER I RESUME ACCELERATION AFTER LIFTING OFF OF THE ACCELERATOR (COASTING). I REALLY HAVE TO…

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FROM TIME TO TIME, MY 2003 HYUNDAI SANTA FE WITH AN AUTOMATIC TRANSMISSION JERKS VIOLENTLY WHILE UNDER NORMAL OPERATING CONDITIONS. SOMETIMES THIS OCCURS WHILE TRAVELING AT A STEADY SPEED (AROUND 40 MPH) AND SOMETIMES IT HAPPENS JUST AFTER I RESUME ACCELERATION AFTER LIFTING OFF OF THE ACCELERATOR (COASTING). I REALLY HAVE TO 'BABY' THE ACCELERATOR ALL OF THE TIME OR THIS WOULD HAPPEN MUCH MORE OFTEN. THERE IS A DEFINITE PROBLEM HERE, WHICH COULD POTENTIALLY CAUSE HARM TO MYSELF AND OTHERS ON THE ROAD. UNFORTUNATELY, I KNOW THAT NOTHING WILL EVER BE DONE TO CORRECT OR ADDRESS THIS PROBLEM. *LN

NHTSA ODI #10375198

37,000 miles · Nov 13, 2010
Power Train

I HAVE A 2003 HYUNDAI SANTE FE AND I HAVE HAD CONTINUAL TRANSMISSION PROBLEMS SINCE I BOUGHT IT IN 2004. MY FIRST ENCOUNTER STARTED AROUND 37,000 MILES,THE VEHICLE BEGAN TO SLIP/HESITATE WHILE DRIVING ON THE ROAD. THE DEALER COULDN'T FIND THE PROBLEM THREE SEPARATE TIMES. I TOLERATED THE NUISANCE FOR ABOUT A YR UNTIL ONE DAY I W…

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I HAVE A 2003 HYUNDAI SANTE FE AND I HAVE HAD CONTINUAL TRANSMISSION PROBLEMS SINCE I BOUGHT IT IN 2004. MY FIRST ENCOUNTER STARTED AROUND 37,000 MILES,THE VEHICLE BEGAN TO SLIP/HESITATE WHILE DRIVING ON THE ROAD. THE DEALER COULDN'T FIND THE PROBLEM THREE SEPARATE TIMES. I TOLERATED THE NUISANCE FOR ABOUT A YR UNTIL ONE DAY I WAS DRIVING AND THE TRANSMISSION 'GOT STUCK'! I HAD TO DRIVE HOME IN FIRST GEAR FOR 15 MILES! THE DEALER COULDN'T RE-ENACT IT, BUT DEFINITELY CHARGED ME $1800 TO FLUSH THE TRANSMISSION, AMONGST VARIOUS OTHER 'PART REPLACEMENTS'. THE PROBLEM SEEMED TO 'DISAPPEAR' FOR ABOUT 4 MTHS AND IT STARTED AGAIN! TRANSMISSION WOULD JERK, SKIP AND MISS NO MATTER WHAT SPEED I WAS GOING, BUT THEN DISAPPEAR.. IT WAS MOODY AND INTERMITTENT, NOT CONSTANT AND DANGEROUS. THE DEALER STILL COULDN'T FIND THE PROBLEM! THEN ONE DAY I PLACED THE VEHICLE INTO REVERSE AND IT JERKED BACK HARD!! MY HEAD WAS CLOSE TO HITTING THE STEERING WHEEL. AT FIRST I THOUGHT THE VEHICLE WAS STRUCK BY ANOTHER VEHICLE, BUT SOON REALIZED THAT IT WAS THE TRANSMISSION BECAUSE IT BEGAN TO SQUEAL AND WHINE! THE SERPENTINE BELT AND THE CRANKSHAFT PULLEY WERE REPLACED AND THE PROBLEM SEEMED TO BE CORRECTED. JUST TWO MONTHS LATER, I WAS STRANDED ON THE HIGHWAY, AGAIN, WITHOUT ANY FOREWARNING! I WAS DRIVING MY SON TO SCHOOL AND ALL OF A SUDDEN, THE TRANNY DIDN'T WANT TO GO INTO GEAR, AGAIN, AND IT JERKED A FEW SECONDS AFTER IT SLIPPED. I HAD TO CREEP MY WAY HOME BY DRIVING ABOUT 500-750 FT AND THEN THE TRANNY SLIPPED AND VIOLENTLY JERKED, PUT VEHICLE IN REVERSE A FEW TIMES AND THEN TRIED AGAIN. EVER SINCE I BEGAN TO HAVE THESE PROBLEMS WHEN I FIRST BOUGHT THE CAR I HAVE BEEN SEARCHING ONLINE AND FOLLOWING THE LARGE AMOUNT OF SIMILAR AND WORSE COMPLAINTS REGARDING THE SAME PROBLEMS. I AM SURPRISED THAT THIS PROBLEM HAS NOT BEEN ADDRESSED AND FURTHER LOOKED INTO. PLEASE, RESEARCH THIS.. PLEASE INVESTIGATE THIS TYPE OF PROBLEM, PLEASE. *TR

NHTSA ODI #10365550

28,546 miles · Feb 12, 2010
Power Train

TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHEN THE VEHICLE WAS PARKED AND HE ATTEMPTED TO ACCELERATE, THE TRANSMISSION MALFUNCTIONED AND THE VEHICLE LUNGED FORWARD; THE DUPLICATE FAILURE OCCURRED WHEN HE SHIFTS TO REVERSE GEAR. THE FAILURE OCCURRED INTERMITTENTLY AFTER THE VEHICLE WAS PARKED AND THEN …

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TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHEN THE VEHICLE WAS PARKED AND HE ATTEMPTED TO ACCELERATE, THE TRANSMISSION MALFUNCTIONED AND THE VEHICLE LUNGED FORWARD; THE DUPLICATE FAILURE OCCURRED WHEN HE SHIFTS TO REVERSE GEAR. THE FAILURE OCCURRED INTERMITTENTLY AFTER THE VEHICLE WAS PARKED AND THEN RESTARTED. THE DEALER STATED THAT THE DIAGNOSTIC TEST DID NOT INDICATE ANY ERROR CODES. HE CALLED THE MANUFACTURER THREE TIMES AND WAS INSTRUCTED TO TAKE THE VEHICLE TO THE DEALER AND IF THERE WERE NO CODES, HE WOULD HAVE TO PAY THE REPAIR EXPENSE. THE CURRENT MILEAGE WAS APPROXIMATELY 32,100. THE FAILURE MILEAGE WAS 28,546.

NHTSA ODI #10310017

Official recalls

4

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

09V123000 · Suspension:rear

Apr 16, 2009

HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.

Consequence & remedy

Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

04V131000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Mar 16, 2004

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence & remedy

Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08023 · Rear Trailing Arm Corrosion Failure

Opened Oct 28, 2008 · Closed Apr 17, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Additional source detail variants (2)

Suspension

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.