NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
28 reportsClear category filter118,000 miles · Sep 3, 2010
Electrical System
TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING 5 MPH THE VEHICLE STALLED AND THE VEHICLE LOST ALL ELECTRICAL POWER. THE CONTACT COASTED TO THE SIDE OF THE ROAD AND CALLED A TOW TRUCK. THE CONTACT THEN DECIDED TO RESTART THE VEHICLE AND IT BEGAN TO FUNCTION NORMALLY. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO WAS U…
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TL*THE CONTACT OWNS A 2003 HYUNDAI SANTA FE. WHILE DRIVING 5 MPH THE VEHICLE STALLED AND THE VEHICLE LOST ALL ELECTRICAL POWER. THE CONTACT COASTED TO THE SIDE OF THE ROAD AND CALLED A TOW TRUCK. THE CONTACT THEN DECIDED TO RESTART THE VEHICLE AND IT BEGAN TO FUNCTION NORMALLY. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO WAS UNABLE TO DUPLICATE THE FAILURE. THE DEALER WAS NOT FAMILIAR WITH THE FAILURE. THE FAILURE HAD ONLY OCCURRED ONE TIME. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 118,000 AND THE CURRENT MILEAGE WAS 118,002.
NHTSA ODI #10353673
143,772 miles · May 4, 2010
Electrical System
OUR 2003 HYUNDAI SANTE FE WILL SHUT OFF WHILE DRIVING WITH NO WARNING AT ALL. THE TACHOMETER DROPS TO ZERO THEN THE VEHICLE WILL RESTART AND CONTINUE GOING. SOMETIMES IT WILL COMPLETELY SHUT OFF WHILE DRIVING OR AT A STOPLIGHT AND HAS TO BE PUT AND PARK AND CRANKED. THE VEHICLE ALSO BUCKS WHILE DRIVING AT TIMES AND THE TRANSMIS…
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OUR 2003 HYUNDAI SANTE FE WILL SHUT OFF WHILE DRIVING WITH NO WARNING AT ALL. THE TACHOMETER DROPS TO ZERO THEN THE VEHICLE WILL RESTART AND CONTINUE GOING. SOMETIMES IT WILL COMPLETELY SHUT OFF WHILE DRIVING OR AT A STOPLIGHT AND HAS TO BE PUT AND PARK AND CRANKED. THE VEHICLE ALSO BUCKS WHILE DRIVING AT TIMES AND THE TRANSMISSION SHIFT HARD WHEN PUTTING IN REVERSE AT TIMES. VEHICLE HAS BEEN SENT TO DEALERSHIP SEVERAL TIMES AND SAYS THEY CANNOT FIX IT WITHOUT SEEING IT HAPPEN WITH THEIR COMPUTER CONNECTED TO IT. OF COURSE, IT NEVER OCCURS FOR THEM. NOTHING HAS BEEN DONE TO RESOLVE THIS ISSUE. THIS HAPPENS NEARLY DAILY OVER THE LAST YEAR. THE VEHICLE IS NOT SAFE TO BE DRIVEN. *TR
NHTSA ODI #10328899
55,000 miles · Nov 10, 2009
Electrical System
ONE DAY IN 2003 WHILE DRIVING DOWN THE INTERSTATE, MY 2003 SANTA FE DIED AND THEN IMMEDIATELY STARTED AGAIN, ALL BY ITSELF. IT WOULD HAPPEN ABOUT ONCE A MONTH, SUDDENLY WITH NO WARNING. NOW IT OCCURS ALMOST EVERY TIME I DRIVE ON THE HIGHWAY. IT ALSO HAS OCCURRED AT SLOWER SPEEDS. ONCE AT A STOPLIGHT, IT DIED BUT DID NOT STAR…
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ONE DAY IN 2003 WHILE DRIVING DOWN THE INTERSTATE, MY 2003 SANTA FE DIED AND THEN IMMEDIATELY STARTED AGAIN, ALL BY ITSELF. IT WOULD HAPPEN ABOUT ONCE A MONTH, SUDDENLY WITH NO WARNING. NOW IT OCCURS ALMOST EVERY TIME I DRIVE ON THE HIGHWAY. IT ALSO HAS OCCURRED AT SLOWER SPEEDS. ONCE AT A STOPLIGHT, IT DIED BUT DID NOT START AGAIN. EVERYTHING SHUTS DOWN, EVEN STEERING. DEALER SAYS THEY CAN NOT FIX IT WITHOUT SEEING IT HAPPEN. OF COURSE, IT NEVER OCCURS FOR THEM. *TR
NHTSA ODI #10291677
28,995 miles · Mar 21, 2009
Electrical System
I OWN 2003 HYUNDAI SANTE FE ON JUNE 2008 IT STARTED STALLING,HESTITATING ON THE HIGHWAY IT STARTED JERKING AND ENGINE LIGHT CAME ON PULLED TO SIDE IT SHUT OFF WOULD NOT START UNTIL HOURS LATER, TOOK TO DEALER DIAGNOSTIC SHOWED CRANKSHAFT ,BELT TIMING PLUGS, TOTAL COST WAS $1219.84 STATED WAS NOT WARRANTY, I HAD THEM REPAIR , L…
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I OWN 2003 HYUNDAI SANTE FE ON JUNE 2008 IT STARTED STALLING,HESTITATING ON THE HIGHWAY IT STARTED JERKING AND ENGINE LIGHT CAME ON PULLED TO SIDE IT SHUT OFF WOULD NOT START UNTIL HOURS LATER, TOOK TO DEALER DIAGNOSTIC SHOWED CRANKSHAFT ,BELT TIMING PLUGS, TOTAL COST WAS $1219.84 STATED WAS NOT WARRANTY, I HAD THEM REPAIR , LAST COUPLE MONTHS ,SAME THING AGAIN, BUT I NOTICE THAT THE JERKING AND STALLING HAPPENS AFTER A RAINY/HUMID DAY THE JERKING AND STALLING HAPPEN MORE, WAS TOLD SPARK PLUGS NEEDED TO BE REPLACE AGAIN,STILL THE SAME PROBLEM. I WILL CONTACT HYUNDAI AMERICA AND ALSO THE BBB ABOUT THIS, I THINK THERE SHOULD BE A RECALL AND TAKEN CARE OF, THE STALLING WHILE DRIVING CAN CAUSE AN ACCIDENT WHICH 2 TIMES IT ALMOST HAPPEN WITH ME. I CAN NOT AFFORD TO PAY THIS AGAIN. DOING RESEARCH THIS IS HAPPENING TO LOTS OF 2003 , BUT THIS HAS HAPPEN PRIOR TO 2001 & 2002. I HOPE TO GET SOMETHING RESOLVED. *TR
NHTSA ODI #10262666
Mileage unknown · Sep 23, 2008
Electrical SystemStructure
I TOOK MY 2003 HYUNDAI SANTA FE IN TO THE DEALER TO REPLACE THE ALTERNATOR. I WAS TOLD THAT THEIR IS A RUST HOLE A LITTLE LARGER THAN A GOLF BALL IN THE CRADLE WHERE THE RIGHT FRONT CONTROL ARM BOLTS INTO THE CRADLE. THEY TOLD ME IT COULD BE A SAFETY HAZARD! AND I SHOULD SERIOUSLY CONSIDER REPLACING THE CRADLE TO THE TUNE OF 1…
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I TOOK MY 2003 HYUNDAI SANTA FE IN TO THE DEALER TO REPLACE THE ALTERNATOR. I WAS TOLD THAT THEIR IS A RUST HOLE A LITTLE LARGER THAN A GOLF BALL IN THE CRADLE WHERE THE RIGHT FRONT CONTROL ARM BOLTS INTO THE CRADLE. THEY TOLD ME IT COULD BE A SAFETY HAZARD! AND I SHOULD SERIOUSLY CONSIDER REPLACING THE CRADLE TO THE TUNE OF 1700 DOLLARS! *TR
NHTSA ODI #10243259
50,000 miles · Jun 15, 2008
Electrical SystemSeatsFire
I OWNED A 2003 HYUNDAI SANTA FE AND THE HEATED SEAT ELECTRICAL UNIT FAILED TO SHUT OFF AND THE INTERIOR OF THE CAR CAUGHT ON FIRE (LEATHER SEATS, DASHBOARD, ROOF OF THE CAR, ETC). THE CAR HAD TO BE TOTALED WITH ONLY 50,000 MILES ON IT AND HYUNDAI SAID THERE WAS NOTHING THAT THEY COULD DO ABOUT IT. I WENT THROUGH MY INSURANCE COM…
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I OWNED A 2003 HYUNDAI SANTA FE AND THE HEATED SEAT ELECTRICAL UNIT FAILED TO SHUT OFF AND THE INTERIOR OF THE CAR CAUGHT ON FIRE (LEATHER SEATS, DASHBOARD, ROOF OF THE CAR, ETC). THE CAR HAD TO BE TOTALED WITH ONLY 50,000 MILES ON IT AND HYUNDAI SAID THERE WAS NOTHING THAT THEY COULD DO ABOUT IT. I WENT THROUGH MY INSURANCE COMPANY AND FILED A TOTAL LOSS AND MY $25,000 CAR WAS SETTLED FOR $11,000. *TR
NHTSA ODI #10231073
83,000 miles · Sep 20, 2007
Electrical System
OUR 2003 HYUNDAI SANTA FE HAS HAD OVER 25 INSTANCES OF ENGINE STALLING AND POWER LOSS. WE HAVE THE DOCUMENTATION THAT IT WAS BROUGHT IT TO THE ATTENTION OF A HYUNDAI DEALERSHIP 4 TIMES AND OVER A 50,000 MILES AND A 2-1/2 YEAR SPAN. EACH TIME IT IS TAKEN IN, THE DEALER CANNOT RESOLVE IT AS THEY STATE THEY REQUIRE AN ERROR CODE OR…
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OUR 2003 HYUNDAI SANTA FE HAS HAD OVER 25 INSTANCES OF ENGINE STALLING AND POWER LOSS. WE HAVE THE DOCUMENTATION THAT IT WAS BROUGHT IT TO THE ATTENTION OF A HYUNDAI DEALERSHIP 4 TIMES AND OVER A 50,000 MILES AND A 2-1/2 YEAR SPAN. EACH TIME IT IS TAKEN IN, THE DEALER CANNOT RESOLVE IT AS THEY STATE THEY REQUIRE AN ERROR CODE OR FIRST HAND EXPERIENCE TO BEGIN TO TROUBLESHOOT. I HAVE CONTACTED HUNDAI AMERICA AND AM IN THE PROCESS OF FAXING OVER ALL DOCUMENTATION AND NHTSA COMPLAINTS THAT MIRROR THE PROBLEM WE ARE HAVING. THIS IS BECOMING AN ENORMOUS SAFETY HAZARD AND I WOULD LIKE TO HAVE NHTSA TO INVESTIGATE HYUNDAI ON THIS ISSUE. *JB
NHTSA ODI #10203556
54,000 miles · Aug 17, 2007
Electrical System
OUR 2003 SANTE FE WILL SHUT OFF WHILE DRIVING DOWN INTERSTATE WITH NO WARNING AT ALL. THE TACH DROPS TO ZERO THEN THE VEHICLE WILL RESTART AND CONTINUE GOING. THE VEHICLE ALSO BUCKS WHILE DRIVING AT TIMES AND THE TRANSMISSION SHIFT HARD WHEN PUTTING IN REVERSE AT TIMES. VEHICLE HAS BEEN SENT TO DEALERSHIP SEVERAL TIMES WITH MULT…
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OUR 2003 SANTE FE WILL SHUT OFF WHILE DRIVING DOWN INTERSTATE WITH NO WARNING AT ALL. THE TACH DROPS TO ZERO THEN THE VEHICLE WILL RESTART AND CONTINUE GOING. THE VEHICLE ALSO BUCKS WHILE DRIVING AT TIMES AND THE TRANSMISSION SHIFT HARD WHEN PUTTING IN REVERSE AT TIMES. VEHICLE HAS BEEN SENT TO DEALERSHIP SEVERAL TIMES WITH MULTIPLE ISSUES. DEALERSHIP THINKS ITS A ELECTRICAL PROBLEM BUT STATES VEHICLE WILL HAVE TO BE TAKEN TO DIFFERENT DEALERSHIP AND WE WOULD BE RESPONSIBLE FOR A RENTAL CAR AND THE REPAIR BILL. WE PURCHASED THE CAR IN NOVEMBER OF 2006 AND WITHIN 45 DAYS OF THE PURCHASE WE STARTED TO HAVE PROBLEMS WITH THE VEHICLE. SANTE FE HAD 54,000 MILES WHEN THE FIRST PROBLEM STARTED AND NOW HAS 64,000 WHICH THEY STATE THE VEHICLE IS OUT OF WARRANTY BECAUSE WE ARE THE SECOND OWNERS. NOTHING HAS BEEN DONE TO RESOLVE THIS ISSUE. THE VEHICLE IS NOT SAFE TO BE DRIVEN ON HIGHWAYS BECAUSE OF THE SHUTTING OFF AND BUCKING INCIDENT'S. *TR
NHTSA ODI #10199900
Mileage unknown · Jul 7, 2007
Electrical System
I OWN A 2003 HYUNDAI SANTA FE AND HAVE EXPERIENCED MULTIPLE INSTANCES WHERE THE ENGINE STALLS WHILE I AM DRIVING, BUT WILL COME BACK ON AFTER A SHORT PERIOD OF TIME. WE HAVE RETURNED THE CAR TO THE DEALER THREE TIMES AND THEY SAID THEY COULD NOT FIND NOTHING WRONG, AND WOULD HAVE TO SEE THE INCIDENT IN THE PROCESS OF HAPPENI…
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I OWN A 2003 HYUNDAI SANTA FE AND HAVE EXPERIENCED MULTIPLE INSTANCES WHERE THE ENGINE STALLS WHILE I AM DRIVING, BUT WILL COME BACK ON AFTER A SHORT PERIOD OF TIME. WE HAVE RETURNED THE CAR TO THE DEALER THREE TIMES AND THEY SAID THEY COULD NOT FIND NOTHING WRONG, AND WOULD HAVE TO SEE THE INCIDENT IN THE PROCESS OF HAPPENING BEFORE THEY COULD MAKE A DEFINITE DIAGNOSIS. TODAY WHILE DRIVING TO WORK MY HUSBAND HEARD ON THE RADIO THAT CHRYSLER AND JEEP VEHICLES WERE JUST RECALLED FOR THIS SAME PROBLEM! I REALLY WOULD APPRECIATE ANY HELP IN GETTING MY HYUNDAI DEALER TO SEE THAT THIS SAME PROBLEM IS HAPPENING TO MY VEHICLE. *AK
NHTSA ODI #10195530
19,999 miles · Feb 23, 2007
Electrical SystemCrashFire
TL*- THE CONTACT STATED THAT 2 YEARS AGO HE STARTED HAVING STALLING PROBLEMS WITH THE 2003 HYUNDAI SANTA FE .S WHILE DRIVING AT 55 MPH OR ABOUT 15-25 MPH THE VEHICLE WILL STALL. HE STATED THAT THE DEALERSHIP HAD THE VEHICLE ON NUMEROUS OCCASIONS, AND THEY COULD NOT FIND ANYTHING WRONG WITH THE VEHICLE. THE DEALERSHIP IN…
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TL*- THE CONTACT STATED THAT 2 YEARS AGO HE STARTED HAVING STALLING PROBLEMS WITH THE 2003 HYUNDAI SANTA FE .S WHILE DRIVING AT 55 MPH OR ABOUT 15-25 MPH THE VEHICLE WILL STALL. HE STATED THAT THE DEALERSHIP HAD THE VEHICLE ON NUMEROUS OCCASIONS, AND THEY COULD NOT FIND ANYTHING WRONG WITH THE VEHICLE. THE DEALERSHIP INFORMED HIM THAT UNLESS THE CHECK ENGINE LIGHT TURNED ONTHEY WOULD NOT BE ABLE TO DO DIAGNOSTIC TESTING TO SEE WHAT COULD BE WRONG WITH THE VEHICLE. THE DEALERSHIP INFORMED HIM THAT HE MAY HAVE TO TAKE THE VEHICLE BACK TO THE DEALERSHIP WHERE HE PURCHASED IT. THE CONTACT FILED A COMPLAINT WITH THE MANUFACTURER AND WAS GIVEN A CASE#, WILL SUBMIT WITH THE HARD COPY. ALSO, HE HAS CONTACTED THE BBB AND FILED A COMPLAINT. THE USUAL DRIVER WAS TOO AFRAID TO DRIVE THE VEHICLE NOW BECAUSE OF THE STALLING PROBLEMS. HE STATED THAT WHEN THE VEHICLE LOST POWER EVERYTHING IN THE VEHICLE SHUT DOWN AND THE STEERING LOCKED. THE FAILURE MILEAGE WAS 19999, AND THE CURRENT WAS 61480. THE VEHICLE STALLED 101 TIMES AZS OF 02/23/2007. *AK
NHTSA ODI #10183323
Official recalls
4Jul 18, 2014
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Consequence & remedy
Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
Apr 16, 2009
HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.
Consequence & remedy
Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Mar 16, 2004
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.
Consequence & remedy
Consequence: IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Dec 18, 2003
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA08023 · Rear Trailing Arm Corrosion Failure
Opened Oct 28, 2008 · Closed Apr 17, 2009
Status: closed (inferred from source dates) · Suspension; Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Additional source detail variants (2)
Suspension
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
Suspension:rear
IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.
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