Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 72 of 438 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Service Brakes, Hydraulic. Review the 66 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Fuel System, Gasoline. Review the 58 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Tires. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
53 crash reports15 fire reports22 injury reports
What owners actually said
438 reports
Mileage unknown · Sep 2, 2005
Fuel System, Gasoline
I OWN A 1994 FORD RANGER WITH THE 4.0L V6 ENGINE. FOR THE LAST FEW MONTHS I HAVE NOT BEEN ABLE TO FILL MY GAS TANK SAFELY. IF I FILL THE TANK COMPLETELY GASOLINE SPILLS FROM THE PLACE WHERE THE TANK MEETS THE INLET TUBE. THE INLET TUBE, WHICH SHOULD BE ENGINEERED TO HANDLE GASOLINE, IS CRACKED DUE TO INSUFFICIENT CONSTRUCTION. …
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I OWN A 1994 FORD RANGER WITH THE 4.0L V6 ENGINE. FOR THE LAST FEW MONTHS I HAVE NOT BEEN ABLE TO FILL MY GAS TANK SAFELY. IF I FILL THE TANK COMPLETELY GASOLINE SPILLS FROM THE PLACE WHERE THE TANK MEETS THE INLET TUBE. THE INLET TUBE, WHICH SHOULD BE ENGINEERED TO HANDLE GASOLINE, IS CRACKED DUE TO INSUFFICIENT CONSTRUCTION. THIS DEFECT IS A DANGER TO RANGER OWNERS DUE TO THE LEAKING OF FLAMMABLE GASOLINE. THE PRICE FOR A REPLACEMENT TUBE FROM THE DEALER IS ASTRONOMICAL. THE DEALERSHIP TOLD ME THAT THEY GET A LOT OF RANGERS IN WITH THAT EXACT PROBLEM. I SPOKE TO FORD ON THE PHONE, AND THEY BASICALLY TOLD ME, TOO BAD. THIS DEFECT SEEMS TO BE EVIDENT IN YEARS 93-94. I HAVE SPOKEN TO MANY OTHER RANGER OWNERS AND THEY HAVE EXPRESSED THAT THE SAME DEFECT EXISTS IN THEIR TRUCKS. IT IS ONLY A MATTER OF TIME BEFORE INJURY OR DEATH IS EXPERIENCED.*AK
NHTSA ODI #10135140
Mileage unknown · Aug 30, 2005
Fuel System, Gasoline
THE GAS TANK FILLER NECK IS CRACKED AND LEAKS. *NM
NHTSA ODI #10134695
61,000 miles · Aug 25, 2005
Fuel System, Gasoline
TRY TO FUEL AT THE GAS PUMP. WHILE FUELING GAS LEAKS OUT THE RUBBER HOSE THAT GOES TO THE GAS TANK APPROXIMATELY 4 TO 5 INCHES DOWN. THERE IS A CRACK IN THE HOSE DOES THIS HAVE TO ANYTHING TO DO WITH THE NHTDSA RECALL CAMPAIGN NUMBER 94V-111 MY FORD RANGER WAS BUILT SEPTEMBER 1994
NHTSA ODI #10134170
135,000 miles · Aug 25, 2005
Fuel System, Gasoline
THE FUEL FILLER HOSE HAS CRACKED ON MY 1994 FORD RANGER. THE HOSE IS VER HARD AND BRITTLE AND HAS CRACKED WHERE IT MAKES A BEND INTO THE TANK. WHEN I FILL THE TANK A LARGE QUANTITY OF GAS SPILS ON THE GROUND BEFORE THE PUMP KICKS OUT. I WAS SIMPLY GOUNG TO REPLACE THE HOSE BUT FORD WILL NOT SELL ME JUST THE HOSE THEY WANT TO SEL…
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THE FUEL FILLER HOSE HAS CRACKED ON MY 1994 FORD RANGER. THE HOSE IS VER HARD AND BRITTLE AND HAS CRACKED WHERE IT MAKES A BEND INTO THE TANK. WHEN I FILL THE TANK A LARGE QUANTITY OF GAS SPILS ON THE GROUND BEFORE THE PUMP KICKS OUT. I WAS SIMPLY GOUNG TO REPLACE THE HOSE BUT FORD WILL NOT SELL ME JUST THE HOSE THEY WANT TO SELL ME THE ENTIRE FILLER ASSEMBLY FOR ABOUT $ 300. THIS IS OUTRAGES TO HAVE TO PAY THIS MUCH FOR A HOSE THAT FAILED DUE TO A POOR DESIGN.
NHTSA ODI #10134168
47,534 miles · Aug 19, 2005
Fuel System, Other
WHEN I START MY TRUCK AND ONLY DRIVE FOR A FEW MILES OR MINUTES AND THEN SHUT THE VEHICLE OFF, IT WON'T RESTART FOR UP TO AN HOUR. EVENTUALLY I HEAR WHAT SOUNDS LIKE A VALVE OPENING AND THE HUM OF THE FUEL PUMP, AND THEN THE TRUCK WILL START AGAIN. THIS PROBLEM HAS ALSO CAUSED MY TRUCK TO NOT BE ABLE TO PASS THE MANDATORY CALIF …
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WHEN I START MY TRUCK AND ONLY DRIVE FOR A FEW MILES OR MINUTES AND THEN SHUT THE VEHICLE OFF, IT WON'T RESTART FOR UP TO AN HOUR. EVENTUALLY I HEAR WHAT SOUNDS LIKE A VALVE OPENING AND THE HUM OF THE FUEL PUMP, AND THEN THE TRUCK WILL START AGAIN. THIS PROBLEM HAS ALSO CAUSED MY TRUCK TO NOT BE ABLE TO PASS THE MANDATORY CALIF SMOG INSPECTIONS, DUE TO THE MECHANICS CAN'T FIGURE OUT HOW TO FIX THE SITUATION. I FEEL THE FORD CO. SHOULD INCLUDE THE 94 RANGER'S IN THE SAME RECALL AS THE 93'S THAT ARE HAVING THE SAME PROBLEM.
NHTSA ODI #10133482
64,738 miles · Jul 20, 2005
Parking Brake
DT: THE PARKING BRAKE DOES NOT WORK PROPERLY. CAN NOT GET IT TO ADJUST. THERE IS A RECALL, BUT THIS VEHICLE IS NOT INCLUDED DUE TO VIN. . HAVEN'T TAKEN IT TO AN ACTUAL FORD DEALER. A FAMILY MEMBER RUNS A SHOP, AND THEY CAN NOT ADJUST IT EITHER. WITH THE PARKING BRAKE ITSELF IT WILL NOT HOLD. NOTICED THIS AROUND SEPT 28,2005.*AK
NHTSA ODI #10129437
206,000 miles · Apr 14, 2005
Suspension
VEHICLE EXPERIENCED A PROBLEM WITH THE FRONT MOUNTING BRACKET FOR THE REAR AXLE LEAF SPRING. IT TOTALLY RUSTED. THE FRAME IS PERFECT BUT THE BRACKETS HAVE COMPLETELY BEEN DESTROYED. *AK
NHTSA ODI #10118877
Mileage unknown · Apr 6, 2005
Electrical SystemFire
WHILE DRIVING 30 MPH VEHICLE STALLED AND FORCED THE DRIVER TO COAST TO THE SIDE OF THE ROAD. THE OTHER OCCUPANT NOTICED SMOKE COMING FROM THE HOOD. ONCE THE DRIVER OPENED THE HOOD FLAMES SHOT OUT. THE FIRE DEPARTMENT WAS CALLED TO THE SCENE TO EXTINGUISH THE FIRE. THE CAUSE OF FIRE WAS NOT DETERMINED FROM BY THE FIRE DEPART…
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WHILE DRIVING 30 MPH VEHICLE STALLED AND FORCED THE DRIVER TO COAST TO THE SIDE OF THE ROAD. THE OTHER OCCUPANT NOTICED SMOKE COMING FROM THE HOOD. ONCE THE DRIVER OPENED THE HOOD FLAMES SHOT OUT. THE FIRE DEPARTMENT WAS CALLED TO THE SCENE TO EXTINGUISH THE FIRE. THE CAUSE OF FIRE WAS NOT DETERMINED FROM BY THE FIRE DEPARTMENT. *AK
NHTSA ODI #10117558
Mileage unknown · Mar 10, 2005
Fuel System, GasolineSeat Belts
THE LEFT FRONT SEAT BELT FAILED TO WORK PROPERLY. THE SEAT BELTS WOULD NOT LATCH OR RELEASE ON THEIR OWN. DRIVER WAS FILLING UP AT THE GAS STATION AND WITHOUT WARNING GASOLINE POURED OUT ONTO THE GROUND. DRIVER TOOK VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT THE FILLER NECK AND THE SEAT BELTS NEEDED…
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THE LEFT FRONT SEAT BELT FAILED TO WORK PROPERLY. THE SEAT BELTS WOULD NOT LATCH OR RELEASE ON THEIR OWN. DRIVER WAS FILLING UP AT THE GAS STATION AND WITHOUT WARNING GASOLINE POURED OUT ONTO THE GROUND. DRIVER TOOK VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT THE FILLER NECK AND THE SEAT BELTS NEEDED TO BE REPLACED. *AK
NHTSA ODI #10114943
74,900 miles · Mar 10, 2005
Fuel System, GasolineSeat Belts
I AM BEING CHARGED $1100.00, BY SOUTH BAY FORD, FOR 2 REPAIRS (BOTH SAFTEY RELATED) THAT I BELIEVE FORD SHOULD BE LIABLE FOR. 1) WHEN I FILL THE GAS TANK, ON MY VEHICLE, TO THE TOP I GET A LARGE QUANTITY OF GAS LEAKING ON THE GROUND. IT APPEARS THE COUPLING BETWEEN THE FILLER NECK AND THE TANK IS THE PROBLEM. 2) THE DRIVER SIDE …
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I AM BEING CHARGED $1100.00, BY SOUTH BAY FORD, FOR 2 REPAIRS (BOTH SAFTEY RELATED) THAT I BELIEVE FORD SHOULD BE LIABLE FOR. 1) WHEN I FILL THE GAS TANK, ON MY VEHICLE, TO THE TOP I GET A LARGE QUANTITY OF GAS LEAKING ON THE GROUND. IT APPEARS THE COUPLING BETWEEN THE FILLER NECK AND THE TANK IS THE PROBLEM. 2) THE DRIVER SIDE SEAT BELT LATCH WOULD EITHER NOT LATCH OR WOULD NOT RELEASE EASILY. THE LAST TIME I ACTUALLY HAD TO CUT THE BELT IN ORDER TO EXIT THE VEHICLE. AFTER A SMALL AMOUNT OF RESEARCH, ON THIS SITE, I FOUND OTHER COMPLAINTS FOR THE SAME 2 PROBLEMS ON MY MODEL OF VEHICLE. *AK
THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.
Consequence & remedy
Consequence: IF A CRACK OCCURS, IT COULD RESULT IN ONE OR BOTH STUDS FRACTURING. THE MASTER CYLINDER COULD THEN SEPARATE FROM THE VACUUM BOOSTER, WHEN THE BRAKES ARE APPLIED, PREVENTING THE SERVICE BRAKES FROM ACTIVATING INCREASING THE RISK OF A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REPLACE THE POWER BRAKE VACUUM BOOSTER ASSEMBLY.
DURING EXTREME COLD, NORTHERN CLIMATE WINTER CONDITIONS, ICE CAN FORM IN THE THROTTLE BODY OF THE ENGINE CAUSING THE THROTTLE PLATE TO REMAIN IN THE HIGHWAY CRUISING POSITION AFTER THE ACCELERATOR IS RELEASED OR THE SPEED CONTROL IS DEACTIVATED.
Consequence & remedy
Consequence: THE VEHICLE STOPPING DISTANCES CAN BE INCREASED POSSIBLY RESULTING IN AN ACCIDENT.
Remedy: DEALERS WILL REPLACE THE AIR INTAKE DUCT AND VALVE ASSEMBLY WITH REVISED UNITS.
THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.
Consequence & remedy
Consequence: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.
Remedy: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RACHET. ALSO, OWNERS WILL BE ADVISED TO RELEASE AND REAPPLY THE PARKING BRAKE WHENEVER TOOTH SKIP OCCURS AND WILL BE REMINDED TO ALWAYS TURN OFF THE ENGINE AND LEAVE THE VEHICLE IN GEAR WHEN THE VEHICLE IS PARKED.
THE FRONT FUEL LINES HAVE A SECTION OF FLEXIBLE HOSE THAT IS SUSCEPTIBLE TO CRACKING WHICH CAN ALLOW FUEL LEAKAGE.
Consequence & remedy
Consequence: LEAKING FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE FRONT FUEL LINE ASSEMBLY.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
EA95018 · Separation Of Master Cylinder
Opened Jun 19, 1995 · Closed Apr 2, 1996
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
Additional source detail variants (2)
Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
1994 Ford Ranger Problems, Complaints & Recalls | Skip That Year