Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 8 of 132 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Suspension. Review the 17 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Engine And Engine Cooling. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
9 crash reports21 fire reports10 injury reports
What owners actually said
132 reports
150,000 miles · Jul 23, 2012
Electrical SystemEngine And Engine CoolingFire
TL* THE CONTACT OWNED A 1991 FORD RANGER. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN IT CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS NOTIFIED AND NO INJURIES WERE REPORTED AT THE SCENE. THE VEHICLE WAS DESTROYED. THE DEALER WAS NOT NOTIFIED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE AND CURRENT MILEAGES WERE 150,000. …
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TL* THE CONTACT OWNED A 1991 FORD RANGER. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN IT CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS NOTIFIED AND NO INJURIES WERE REPORTED AT THE SCENE. THE VEHICLE WAS DESTROYED. THE DEALER WAS NOT NOTIFIED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE AND CURRENT MILEAGES WERE 150,000. UPDATED 8/23/12 *CN
NHTSA ODI #10467104
65,000 miles · Jun 14, 2011
Suspension
TL* THE CONTACT OWNS A 1991 FORD RANGER. THE CONTACT NOTICED THAT THE FRONT PASSENGER SIDE OF THE VEHICLE HAD DROPPED APPROXIMATELY FIVE INCHES FROM THE REGULAR POSITION AND THE FRONT FENDER WAS COVERING THE TOP OF THE FRONT PASSENGER SIDE TIRE. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTICS. AN INDEPENDENT MECHANIC INSP…
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TL* THE CONTACT OWNS A 1991 FORD RANGER. THE CONTACT NOTICED THAT THE FRONT PASSENGER SIDE OF THE VEHICLE HAD DROPPED APPROXIMATELY FIVE INCHES FROM THE REGULAR POSITION AND THE FRONT FENDER WAS COVERING THE TOP OF THE FRONT PASSENGER SIDE TIRE. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTICS. AN INDEPENDENT MECHANIC INSPECTED THE VEHICLE AND NOTICED THAT THE PASSENGER SIDE COIL SPRING MOUNT WAS CORRODED AND NEEDED TO BE REPLACED. THE CONTACT STATED THAT A LOCAL AUTO SHOP WAS CONTACTED AND ADVISED THAT THE PART WAS NO LONGER AVAILABLE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.
NHTSA ODI #10406865
100,000 miles · May 9, 2011
Fuel System, Gasoline
TL* THE CONTACT OWNS A 1991 FORD RANGER. THE CONTACT STATED THAT THE FUEL TANK STRAP BECAME CORRODED AND WAS PARTIALLY FRACTURED FROM THE VEHICLE. THE CONTACT WAS CONCERNED THAT IT WOULD CAUSE THE FUEL TANK TO DETACH. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO STATED THAT THE STRAP WOULD NEED TO BE REPLACED. THE VEHICLE …
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TL* THE CONTACT OWNS A 1991 FORD RANGER. THE CONTACT STATED THAT THE FUEL TANK STRAP BECAME CORRODED AND WAS PARTIALLY FRACTURED FROM THE VEHICLE. THE CONTACT WAS CONCERNED THAT IT WOULD CAUSE THE FUEL TANK TO DETACH. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO STATED THAT THE STRAP WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT CALLED THE MANUFACTURER WHO ADVISED THAT THERE WERE NO RELATED RECALLS TO THE FAILURE AND PROVIDED NO FURTHER ASSISTANCE. THE CURRENT MILEAGE WAS APPROXIMATELY 142,800 AND THE FAILURE MILEAGE WAS APPROXIMATELY 100,000.
NHTSA ODI #10399530
100,000 miles · Mar 24, 2011
Structure
THE FRAME HAS HORRIBLE CORROSION. ALL THE SPRING HANGERS ARE WERE FAILING BAD. I DON'T EVEN THINK IT CAN BE WELDED BECAUSE IT IS RUSTED FROM ONE END TO ANOTHER. FORD REALLY MESSED THIS ONE UP. AND WHY DO ALL THE FUEL GAUGES QUIT WORKING? *TR
NHTSA ODI #10392824
Mileage unknown · Nov 27, 2009
Structure
PEELING FACTORY PAINT PRIMARILY ON TOP SURFACES..I.E. HOOD, CAB ROOF, COWLING. I HAVE OWNED TRUCK SINCE 12/8/99 AND HAS HAD PROBLEM SINCE,IT HAS LOST NEARLY ALL PAINT ON ROOF , HOOD HAS ABOUT 1/3 LEFT. PRIMARILY LIFTS/PEELS WHEN WASHED OR WHEN LEFT OUT IN RAIN. HAS HAD BITS PEEL BACK AT HIGHWAY SPEEDS. MAINLY OCCURS THOUGH WITH…
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PEELING FACTORY PAINT PRIMARILY ON TOP SURFACES..I.E. HOOD, CAB ROOF, COWLING. I HAVE OWNED TRUCK SINCE 12/8/99 AND HAS HAD PROBLEM SINCE,IT HAS LOST NEARLY ALL PAINT ON ROOF , HOOD HAS ABOUT 1/3 LEFT. PRIMARILY LIFTS/PEELS WHEN WASHED OR WHEN LEFT OUT IN RAIN. HAS HAD BITS PEEL BACK AT HIGHWAY SPEEDS. MAINLY OCCURS THOUGH WITH WASHING. HAVE INQUIRED WITH DEALERS TO NO AVAIL. WAS TOLD BY ONE THAT THERE WAS A RECALL BUT THAT THE PERIOD FOR REPAIR OF CONDITION HAD PASSED. I HAVE NOT RECEIVED NOR HEARD ANYTHING FROM MFR REGARDING THIS ISSUE WHATSOEVER. *TR
NHTSA ODI #10293674
100,000 miles · May 27, 2009
Engine And Engine CoolingFire
TL*THE CONTACT OWNS A 1991 FORD RANGER. WHILE DRIVING 5 MPH WITH THE DEFROSTER ACTIVATED, THE VEHICLE BEGAN TO SMOKE. THE CONTACT PULLED THE VEHICLE OVER AND NOTICED FLAMES UNDER THE HOOD. THE FIRE DEPARTMENT WAS CALLED AND STATED THAT THERE WAS A FAULTY WIRE UNDER THE HOOD THAT CAUSED THE FIRE. PRIOR TO THE FAILURE, THE CLU…
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TL*THE CONTACT OWNS A 1991 FORD RANGER. WHILE DRIVING 5 MPH WITH THE DEFROSTER ACTIVATED, THE VEHICLE BEGAN TO SMOKE. THE CONTACT PULLED THE VEHICLE OVER AND NOTICED FLAMES UNDER THE HOOD. THE FIRE DEPARTMENT WAS CALLED AND STATED THAT THERE WAS A FAULTY WIRE UNDER THE HOOD THAT CAUSED THE FIRE. PRIOR TO THE FAILURE, THE CLUTCH AND POWER STEERING WERE REPAIRED AND THE GAS LINE WAS CLEANED. THE VEHICLE HAS NOT BEEN TAKEN TO A DEALER OR MECHANIC. A POLICE REPORT WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE 100,000. UPDATED 062909 *BF UPDATED 07/01/09
NHTSA ODI #10270103
42,000 miles · Nov 2, 2004
Suspension
THE CONSUMER MADE CONTACT WITH THE MANUFACTURE FOR THE FRONT END SUSPENSION PART THAT WAS DISCONTINUED. *JB
NHTSA ODI #10099241
Mileage unknown · Oct 6, 2004
Visibility
BOTH MIRRORS FOLDED UP AGAINST THE VEHICLE WHEN DRIVING. DRIVER'S SIDE WAS REPLACED THREE TIMES, AND THE PASSENGER'S SIDE TWICE. HOWEVER, DRIVER'S SIDE MIRROR MALFUNCTIONED AGAIN. *AK TRUCK IS IN GARAGE FROM 11-1 TOMAY 1. AND I STIKK ONLY GET1 YEAR TO 18 MONTHS PER MIRROR. I REALIZE THE VEHICLE IS 13 YEARS OLD AND REDESI…
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BOTH MIRRORS FOLDED UP AGAINST THE VEHICLE WHEN DRIVING. DRIVER'S SIDE WAS REPLACED THREE TIMES, AND THE PASSENGER'S SIDE TWICE. HOWEVER, DRIVER'S SIDE MIRROR MALFUNCTIONED AGAIN. *AK TRUCK IS IN GARAGE FROM 11-1 TOMAY 1. AND I STIKK ONLY GET1 YEAR TO 18 MONTHS PER MIRROR. I REALIZE THE VEHICLE IS 13 YEARS OLD AND REDESIGNING THE MIRROR IS NOT ANOPTION. HOWEVER, FORD MOTOR CORP SURELY COULD DO SOMETHING ABOUT THE PRICE! RETAIL IS CLOSRE TO $7500 PER PIECE. I KNOW REDESIGNING IS OUT OF QUESTION, BUT FOR THOSE OF US THAT INTEND ON KEEPING OUR VEHICLES, THE COMPANY COULD REDUCE THE PRICE. *AK
NHTSA ODI #10095230
Mileage unknown · Jul 15, 2004
Structure
CONSUMER STATES THAT HIS MOTOR MOUNTS ARE RUSTING RIGHT OUT FROM THE FRAME. HE STATES HE HAS NEVER SEEN ANYTHING LIKE IT. HE STATES HE HAS NOT SEEN A RECALL FOR THIS PROBLEM, BUT HE DOES NOT THINK THIS IS NORMAL. *NM
NHTSA ODI #10082109
58,212 miles · Jun 11, 2003
Suspension
RIGHT FRONT SPRING BRACKET RUSTED THROUGH ALLOWING BODY TO DROP ONTO FRONT TIRE, AND I NOTICED THERE ARE A LOT OF COMPLAINTS ON THIS ISSUE AND WAS WANTING TO KNOW IS FORD GOING TO FIX THIS PROBLEM OR ARE WE THE PUBLIC GOING TO GET STUCK WITH THIS PROBLEM ? *JB
THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.
Consequence & remedy
Consequence: IF A CRACK OCCURS, IT COULD RESULT IN ONE OR BOTH STUDS FRACTURING. THE MASTER CYLINDER COULD THEN SEPARATE FROM THE VACUUM BOOSTER, WHEN THE BRAKES ARE APPLIED, PREVENTING THE SERVICE BRAKES FROM ACTIVATING INCREASING THE RISK OF A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REPLACE THE POWER BRAKE VACUUM BOOSTER ASSEMBLY.
WHEN THE AUTOMATIC TRANSMISSION SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARK PAWL DOES NOT ALWAYS ABUT OR ENGAGE THE PARK GEAR.
Consequence & remedy
Consequence: DRIVER MAY BELIEVE THE VEHICLE IS SAFELY ENGAGED IN PARKWHEN THE GEAR IS NOT TRULY ENGAGED. THIS CAN LEAD TO THE VEHICLE JUMPING OUT OFGEAR UNINTENTIONALLY, VEHICLE ROLLAWAY WHEN PARKED ON A SLOPED SURFACE, ANDINADVERTENT MOTION WHEN THE VEHICLE IS STARTED. ALL OF THESE CONDITIONS CANRESULT IN A VEHICLE ACCIDENT.
Remedy: REPAIR THE TRANSMISSION WITH A NEW PARK PAWL.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4
RQ97015 · Parking Pawl
Opened Oct 29, 1997 · Closed Apr 1, 1999
Status: closed (inferred from source dates) · Power Train:automatic Transmission
WHEN THE AUTOMATIC SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARKING PAWL DOES NOT ALWAYS ENGAGE THE PARK GEAR.THIS CAN LEAD TO THE VEHICLE JUMPING OUT OF GEAR UNINTENTIONALLY AND CAUSE THE VEHICLE TO START ROLLING INADVERTENTLY
EA95018 · Separation Of Master Cylinder
Opened Jun 19, 1995 · Closed Apr 2, 1996
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
Additional source detail variants (2)
Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
PE92084 · Front Seat Track Failure
Opened Oct 23, 1992 · Closed Feb 26, 1993
Status: closed (inferred from source dates) · Seats
There is no summary currently available
PE92029 · Whl Separation/torque Loss
Opened Mar 16, 1992 · Closed Aug 31, 1992
Status: closed (inferred from source dates) · Suspension
There is no summary currently available
1991 Ford Ranger Problems, Complaints & Recalls | Skip That Year