THE FRAME AND SUSPENSION IS ROTTING HERE IS A RUST HOLE IN MY FRAME WHERE THE COIL SPRING GOES. THE TRUCK BODY HAS NO OTHER SIGNS OF RUST AND HAS NEVER BEEN ABUSED OR NEGLECTED.
1994 Ford Ranger
Owner reports · Recalls · Investigations
More warning signs than most Ranger years
Owner complaints for the 1994 Ford Ranger are substantially higher than the model-year median of 144.
About this comparison →How this year compares
Owner complaints by model year
Compare all Ranger years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 72 of 438 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Service Brakes, Hydraulic. Review the 66 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 58 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Tires. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Suspension complaints
30 reportsNOTICED A CLUNKING NOISE IF THE RIGHT FRONT OF THE VEHICLE DURING TURNING, STOPPING AND GOING OVER SMALL BUMPS. FIGURED IT WOULD BE SOMETHING SIMPLE AND TOOK IT TO MY MECHANIC. HE SAID IT WAS A RUSTED FRAME MOUNT AND TO TAKE IT TO A BODY SHOP. SO I DID AND THE SECOND OPINION WAS THAT THE FRAME WAS RUSTED COMPLETELY IN TWO JUST …
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NOTICED A CLUNKING NOISE IF THE RIGHT FRONT OF THE VEHICLE DURING TURNING, STOPPING AND GOING OVER SMALL BUMPS. FIGURED IT WOULD BE SOMETHING SIMPLE AND TOOK IT TO MY MECHANIC. HE SAID IT WAS A RUSTED FRAME MOUNT AND TO TAKE IT TO A BODY SHOP. SO I DID AND THE SECOND OPINION WAS THAT THE FRAME WAS RUSTED COMPLETELY IN TWO JUST IF FRONT OF THE RIGHT SHOCK MOUNT. I CLIMBED UNDER THE VEHICLE AND IT TRULY IS RUSTED COMPLETELY INTO TWO PIECES. I DON'T KNOW WHAT IS KEEP THE FRONT RIGHT WHEEL WHERE IT BELONGS. UNSAFE TO DRIVE. PARKED FOR NOW. WHERE DO I TURN NOW? NO PUN INTENDED.
REAR LEFT SPRING SHACKLE AND MOUNT RUSTED OFF. BIG RUST HOLE IN THE FRAME BESIDE FUEL TANK ON LEFT SIDE. *TR
JM AUTO SALES AT 12248 N. 600 E. DEMOTTE, IN 46310, SOLD ME AN UNSAFE VEHICLE, HE ASSURED ME THAT HE SERVICES ALL HIS VEHICLES BEFORE HE SELLS THEM BECAUSE HE WANTS HIS CUSTOMERS HAPPY, WHEN I TOOK THE TRUCK TO MY MECHANIC HE TOLD ME THAT IT NEEDS A NEW TRANSMISSION, CENTER LINKS, WHEEL ALIGNMENT, AND EXHAUST FLANGE MANIFOLD, IT…
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JM AUTO SALES AT 12248 N. 600 E. DEMOTTE, IN 46310, SOLD ME AN UNSAFE VEHICLE, HE ASSURED ME THAT HE SERVICES ALL HIS VEHICLES BEFORE HE SELLS THEM BECAUSE HE WANTS HIS CUSTOMERS HAPPY, WHEN I TOOK THE TRUCK TO MY MECHANIC HE TOLD ME THAT IT NEEDS A NEW TRANSMISSION, CENTER LINKS, WHEEL ALIGNMENT, AND EXHAUST FLANGE MANIFOLD, ITS UNFAIR FOR THIS BUSINESS TO SELL A VEHICLE THAT IS UNSAFE FOR THE ROAD, THIS SHOULD FALL UNDER THE UNSAFE AND DECEPTIVE ACTS AND PRACTICES ACT. IF HE SERVICES THE VEHICLE HE WOULD KNOW WHAT'S WRONG WITH THEM AND NOT PUT THEM FOR SALE. *TR
PURCHASED A VERY NICE 1994 FORD RANGER XLT WITH APPROX. 63,709 ORIGINAL MILES THE FRAME PERCHES AND LEAF SPRING PURCHASES ARE LIKE SWISS CHEESE THE SCALE ON THE FRAME IS TERRIBLE THE MECHANIC COULD NOT SAFELY PUT THIS TRUCK ON A LIFT LOOKS LIKE TRUCK UNDERNEATH WAS DIPPED IN RUST ANY INFORMATION OR REPLY WOULD BE APPRECIATED. …
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PURCHASED A VERY NICE 1994 FORD RANGER XLT WITH APPROX. 63,709 ORIGINAL MILES THE FRAME PERCHES AND LEAF SPRING PURCHASES ARE LIKE SWISS CHEESE THE SCALE ON THE FRAME IS TERRIBLE THE MECHANIC COULD NOT SAFELY PUT THIS TRUCK ON A LIFT LOOKS LIKE TRUCK UNDERNEATH WAS DIPPED IN RUST ANY INFORMATION OR REPLY WOULD BE APPRECIATED. *TR
PREMATURE SEVERE RUST ON UNDER BODY OF FRAME AND JUST ABOUT EVERY COMPONENT CONNECTED TO THE FRAME ITSELF, INCLUDING BODY MOUNTS, LEAF SPRING BRACKETS, STEERING COMPONENTS. WITHOUT PROPER KNOWLEDGE OF THIS ACTIVE AND AGGRESSIVE RUST CAN LEAD TO LOSS OF STEERING, CONTROL, AND SHIFTING LOADS AS REAR LEAF SPRING BRACKET HAS ALRE…
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PREMATURE SEVERE RUST ON UNDER BODY OF FRAME AND JUST ABOUT EVERY COMPONENT CONNECTED TO THE FRAME ITSELF, INCLUDING BODY MOUNTS, LEAF SPRING BRACKETS, STEERING COMPONENTS. WITHOUT PROPER KNOWLEDGE OF THIS ACTIVE AND AGGRESSIVE RUST CAN LEAD TO LOSS OF STEERING, CONTROL, AND SHIFTING LOADS AS REAR LEAF SPRING BRACKET HAS ALREADY FAILED AFTER HITTING A POTHOLE. BODY MOUNTS HAVE RUSTED LEAVING THE CAB WITH POTENTIAL TO FALL OFF, OR SHIFT DURING A SIMPLE DRIVING MANEUVER . FRAME HAS PANCAKES OF RUST FLAKING OFF AT THIS TIME IN IT'S AGE (NOW 18 YEARS). THIS IS A WELL KNOWN ISSUE TO INTERNET FORD TRUCK CLUB MEMBERS WITH SEVERE RUST THAT DIRECTLY AFFECTS THE SAFETY AND INTEGRITY OF THE FRAME AND IT'S COMPONENTS ATTACHED TO IT. *TR
3 OUT OF 4 LEAF SPRING BRACKETS (THOSE THAT ATTACH THE LEAF SPRING TO THE FRAME OF THE TRUCK) RUSTED THROUGH TO THE POINT OF COMPLETE SEVERING THE CONNECTION OF THE LEAF SPRING TO THE FRAME OF THE TRUCK. THE 4TH BRACKET WAS ALSO REPLACED AT THE URGING OF MY MECHANIC SINCE IT APPEARED TO BE CLOSE TO BREAKING AS THE OTHER 3 DID.…
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3 OUT OF 4 LEAF SPRING BRACKETS (THOSE THAT ATTACH THE LEAF SPRING TO THE FRAME OF THE TRUCK) RUSTED THROUGH TO THE POINT OF COMPLETE SEVERING THE CONNECTION OF THE LEAF SPRING TO THE FRAME OF THE TRUCK. THE 4TH BRACKET WAS ALSO REPLACED AT THE URGING OF MY MECHANIC SINCE IT APPEARED TO BE CLOSE TO BREAKING AS THE OTHER 3 DID. THESE BRACKET FAILURES WERE A SEVERE SAFETY ISSUE AND PUT THE SAFETY OF ALL PASSENGERS AT RISK FOR PERSONAL INJURY. I PERSONALLY KNOW SEVERAL OTHER PEOPLE WHO HAVE HAD THIS SAME ISSUE WITH THEIR FORD RANGERS. THESE VEHICLES NEED TO BE RECALLED AND FOR THOSE WHO HAVE ALREADY HAD TO REPAIR THEIR TRUCKS COMPENSATION SHOULD BE MADE.
I KEPT HEARING A SQUEAK IN THE REAR END. WHEN I LOOKED UNDER THE TRUCK I FOUND THAT THE FRAME IS RUSTING OUT REAL BAD. PIECES ARE FLAKING OFF. HAD TO REPLACE ALL FOUR HANGERS ON LEAF SPRINGS AND SHACKLES DUE TO THEM BEING RUSTED THROUGH AND BROKE. DEALER SAID THIS IS NORMAL AND I WILL ALSO HAVE PROBLEMS WITH THE BRACKETS HOLDING…
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I KEPT HEARING A SQUEAK IN THE REAR END. WHEN I LOOKED UNDER THE TRUCK I FOUND THAT THE FRAME IS RUSTING OUT REAL BAD. PIECES ARE FLAKING OFF. HAD TO REPLACE ALL FOUR HANGERS ON LEAF SPRINGS AND SHACKLES DUE TO THEM BEING RUSTED THROUGH AND BROKE. DEALER SAID THIS IS NORMAL AND I WILL ALSO HAVE PROBLEMS WITH THE BRACKETS HOLDING THE FRONT SPRINGS. MY EXHAUST IS THE ORIGINAL AND THE TRUCK HAS 147,000 MILES ON IT. I WOULD EXPECT THE EXHAUST TO RUST OUT BEFORE THE FRAME BUT I GUESS I AM WRONG. I AM STARTING TO WORRY ABOUT THE SAFETY OF ME AND MY KIDS. I STILL HAVE THE PIECES THAT WERE REPLACED. TRUCK WAS ALSO ORIGINALLY EQUIPPED WITH AN UNDERCOATING ON THE FRAME. I GUESS THIS DID NOT HELP. *TR
TRUCK HAD A SQUEAK IN THE REAR SUSPENSION. AFTER MY INVESTIGATION I FOUND THAT THE LH REAR SPRING HANGER HAD RUSTED COMPLETELY OFF. I CHECKED THE RH AND FOUND THAT IT IS ABOUT TO RUST COMPLETELY THROUGH. *TR
REAR LEAF SPRING REAR BRACKETS & SUPPORTS RUSTED & DETACHED FROM FRAME. FRAME VERY RUSTED. FRONT-SIDE REAR LEAF SPRING BRACKETS APPEAR IN NEAR-DAMAGE CONDITION. 1994 RANGER EXT CAB, XLT, 4L, 2WD. MFG IN 1993, 138K MILES. DEALER REFUSES HELP. DAMAGED DISCOVERED BEFORE AN ACCIDENT OCCURRED D/T LOSS OF REAR END CONTROL. *JB. UP…
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REAR LEAF SPRING REAR BRACKETS & SUPPORTS RUSTED & DETACHED FROM FRAME. FRAME VERY RUSTED. FRONT-SIDE REAR LEAF SPRING BRACKETS APPEAR IN NEAR-DAMAGE CONDITION. 1994 RANGER EXT CAB, XLT, 4L, 2WD. MFG IN 1993, 138K MILES. DEALER REFUSES HELP. DAMAGED DISCOVERED BEFORE AN ACCIDENT OCCURRED D/T LOSS OF REAR END CONTROL. *JB. UPDATED 01/11/08. *LJ
Official recalls
496V024001 · Service Brakes, Hydraulic:power Assist:hydraulic
Feb 5, 1996
THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.
Consequence & remedy
Consequence: IF A CRACK OCCURS, IT COULD RESULT IN ONE OR BOTH STUDS FRACTURING. THE MASTER CYLINDER COULD THEN SEPARATE FROM THE VACUUM BOOSTER, WHEN THE BRAKES ARE APPLIED, PREVENTING THE SERVICE BRAKES FROM ACTIVATING INCREASING THE RISK OF A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REPLACE THE POWER BRAKE VACUUM BOOSTER ASSEMBLY.
95V231001 · Vehicle Speed Control
Dec 5, 1995
DURING EXTREME COLD, NORTHERN CLIMATE WINTER CONDITIONS, ICE CAN FORM IN THE THROTTLE BODY OF THE ENGINE CAUSING THE THROTTLE PLATE TO REMAIN IN THE HIGHWAY CRUISING POSITION AFTER THE ACCELERATOR IS RELEASED OR THE SPEED CONTROL IS DEACTIVATED.
Consequence & remedy
Consequence: THE VEHICLE STOPPING DISTANCES CAN BE INCREASED POSSIBLY RESULTING IN AN ACCIDENT.
Remedy: DEALERS WILL REPLACE THE AIR INTAKE DUCT AND VALVE ASSEMBLY WITH REVISED UNITS.
94V169001 · Parking Brake:conventional
Sep 7, 1994
THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.
Consequence & remedy
Consequence: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.
Remedy: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RACHET. ALSO, OWNERS WILL BE ADVISED TO RELEASE AND REAPPLY THE PARKING BRAKE WHENEVER TOOTH SKIP OCCURS AND WILL BE REMINDED TO ALWAYS TURN OFF THE ENGINE AND LEAVE THE VEHICLE IN GEAR WHEN THE VEHICLE IS PARKED.
94V111001 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
Jun 13, 1994
THE FRONT FUEL LINES HAVE A SECTION OF FLEXIBLE HOSE THAT IS SUSCEPTIBLE TO CRACKING WHICH CAN ALLOW FUEL LEAKAGE.
Consequence & remedy
Consequence: LEAKING FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE FRONT FUEL LINE ASSEMBLY.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA95018 · Separation Of Master Cylinder
Opened Jun 19, 1995 · Closed Apr 2, 1996
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
Additional source detail variants (2)
Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
Illustration