IllustrationTHE FRAME AND SUSPENSION IS ROTTING HERE IS A RUST HOLE IN MY FRAME WHERE THE COIL SPRING GOES. THE TRUCK BODY HAS NO OTHER SIGNS OF RUST AND HAS NEVER BEEN ABUSED OR NEGLECTED.
1994 Ford Ranger
Owner reports · Recalls · Investigations
More warning signs than most Ranger years
Owner complaints for the 1994 Ford Ranger are substantially higher than the model-year median of 144.
About this comparison →How this year compares
Owner complaints by model year
Compare all Ranger years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 72 of 438 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Service Brakes, Hydraulic. Review the 66 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 58 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Tires. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
53 crash reports15 fire reports22 injury reports
Structure complaints
21 reports1994 FORD RANGER. CONSUMER WRITES IN REGARDS TO RUSTED FRAME ON VEHICLE. *LD THE CONSUMER STATED THE FRAME RUSTED AND BROKE RELEASING THE GAS TANK FROM THE VEHICLE, WHILE DRIVING. THE CONSUMER REQUESTED TO BE REIMBURSED OR REPLACE THE FRAME. UPDATED 10/25/2017*JS
FRAME IS RUSTED COMPLETELY PARTS FALLING OFF AND MOTOR MOUNTS HAVE RUSTED APART. REAR BUMBER ALMOST RUSTED AWAY AND FALLING OFF.
PASSENGER SIDE FRAME RUSTED JUST BEHIND THE FRONT WHEEL. THIS IS A POTENTIAL SAFETY ISSUE AND WILL CAUSE THE TRUCK TO FAIL THE STATE SAFETY INSPECTION RENDERING THE TRUCK USELESS. UNLESS IT BRAKES BEFORE THAT TIME. DRIVERS SIDE IN BETTER CONDITION.
REAR LEFT SPRING SHACKLE AND MOUNT RUSTED OFF. BIG RUST HOLE IN THE FRAME BESIDE FUEL TANK ON LEFT SIDE. *TR
PURCHASED A VERY NICE 1994 FORD RANGER XLT WITH APPROX. 63,709 ORIGINAL MILES THE FRAME PERCHES AND LEAF SPRING PURCHASES ARE LIKE SWISS CHEESE THE SCALE ON THE FRAME IS TERRIBLE THE MECHANIC COULD NOT SAFELY PUT THIS TRUCK ON A LIFT LOOKS LIKE TRUCK UNDERNEATH WAS DIPPED IN RUST ANY INFORMATION OR REPLY WOULD BE APPRECIATED. …
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PURCHASED A VERY NICE 1994 FORD RANGER XLT WITH APPROX. 63,709 ORIGINAL MILES THE FRAME PERCHES AND LEAF SPRING PURCHASES ARE LIKE SWISS CHEESE THE SCALE ON THE FRAME IS TERRIBLE THE MECHANIC COULD NOT SAFELY PUT THIS TRUCK ON A LIFT LOOKS LIKE TRUCK UNDERNEATH WAS DIPPED IN RUST ANY INFORMATION OR REPLY WOULD BE APPRECIATED. *TR
1994 FORD RANGER WITH FRAME ROT HIDDEN BY FRONT RIGHT COIL SPRING MOUNT , UNSAFE ! *TR
I KEPT HEARING A SQUEAK IN THE REAR END. WHEN I LOOKED UNDER THE TRUCK I FOUND THAT THE FRAME IS RUSTING OUT REAL BAD. PIECES ARE FLAKING OFF. HAD TO REPLACE ALL FOUR HANGERS ON LEAF SPRINGS AND SHACKLES DUE TO THEM BEING RUSTED THROUGH AND BROKE. DEALER SAID THIS IS NORMAL AND I WILL ALSO HAVE PROBLEMS WITH THE BRACKETS HOLDING…
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I KEPT HEARING A SQUEAK IN THE REAR END. WHEN I LOOKED UNDER THE TRUCK I FOUND THAT THE FRAME IS RUSTING OUT REAL BAD. PIECES ARE FLAKING OFF. HAD TO REPLACE ALL FOUR HANGERS ON LEAF SPRINGS AND SHACKLES DUE TO THEM BEING RUSTED THROUGH AND BROKE. DEALER SAID THIS IS NORMAL AND I WILL ALSO HAVE PROBLEMS WITH THE BRACKETS HOLDING THE FRONT SPRINGS. MY EXHAUST IS THE ORIGINAL AND THE TRUCK HAS 147,000 MILES ON IT. I WOULD EXPECT THE EXHAUST TO RUST OUT BEFORE THE FRAME BUT I GUESS I AM WRONG. I AM STARTING TO WORRY ABOUT THE SAFETY OF ME AND MY KIDS. I STILL HAVE THE PIECES THAT WERE REPLACED. TRUCK WAS ALSO ORIGINALLY EQUIPPED WITH AN UNDERCOATING ON THE FRAME. I GUESS THIS DID NOT HELP. *TR
REAR LEAF SPRING MOUNTING BRACKETS RUSTED AND DETACHED FROM FRAME, FRAME IS VERY RUSTY. *TR
REAR LEAF SPRING REAR BRACKETS & SUPPORTS RUSTED & DETACHED FROM FRAME. FRAME VERY RUSTED. FRONT-SIDE REAR LEAF SPRING BRACKETS APPEAR IN NEAR-DAMAGE CONDITION. 1994 RANGER EXT CAB, XLT, 4L, 2WD. MFG IN 1993, 138K MILES. DEALER REFUSES HELP. DAMAGED DISCOVERED BEFORE AN ACCIDENT OCCURRED D/T LOSS OF REAR END CONTROL. *JB. UP…
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REAR LEAF SPRING REAR BRACKETS & SUPPORTS RUSTED & DETACHED FROM FRAME. FRAME VERY RUSTED. FRONT-SIDE REAR LEAF SPRING BRACKETS APPEAR IN NEAR-DAMAGE CONDITION. 1994 RANGER EXT CAB, XLT, 4L, 2WD. MFG IN 1993, 138K MILES. DEALER REFUSES HELP. DAMAGED DISCOVERED BEFORE AN ACCIDENT OCCURRED D/T LOSS OF REAR END CONTROL. *JB. UPDATED 01/11/08. *LJ
Official recalls
496V024001 · Service Brakes, Hydraulic:power Assist:hydraulic
Feb 5, 1996
THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.
Consequence & remedy
Consequence: IF A CRACK OCCURS, IT COULD RESULT IN ONE OR BOTH STUDS FRACTURING. THE MASTER CYLINDER COULD THEN SEPARATE FROM THE VACUUM BOOSTER, WHEN THE BRAKES ARE APPLIED, PREVENTING THE SERVICE BRAKES FROM ACTIVATING INCREASING THE RISK OF A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REPLACE THE POWER BRAKE VACUUM BOOSTER ASSEMBLY.
95V231001 · Vehicle Speed Control
Dec 5, 1995
DURING EXTREME COLD, NORTHERN CLIMATE WINTER CONDITIONS, ICE CAN FORM IN THE THROTTLE BODY OF THE ENGINE CAUSING THE THROTTLE PLATE TO REMAIN IN THE HIGHWAY CRUISING POSITION AFTER THE ACCELERATOR IS RELEASED OR THE SPEED CONTROL IS DEACTIVATED.
Consequence & remedy
Consequence: THE VEHICLE STOPPING DISTANCES CAN BE INCREASED POSSIBLY RESULTING IN AN ACCIDENT.
Remedy: DEALERS WILL REPLACE THE AIR INTAKE DUCT AND VALVE ASSEMBLY WITH REVISED UNITS.
94V169001 · Parking Brake:conventional
Sep 7, 1994
THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.
Consequence & remedy
Consequence: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.
Remedy: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RACHET. ALSO, OWNERS WILL BE ADVISED TO RELEASE AND REAPPLY THE PARKING BRAKE WHENEVER TOOTH SKIP OCCURS AND WILL BE REMINDED TO ALWAYS TURN OFF THE ENGINE AND LEAVE THE VEHICLE IN GEAR WHEN THE VEHICLE IS PARKED.
94V111001 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
Jun 13, 1994
THE FRONT FUEL LINES HAVE A SECTION OF FLEXIBLE HOSE THAT IS SUSCEPTIBLE TO CRACKING WHICH CAN ALLOW FUEL LEAKAGE.
Consequence & remedy
Consequence: LEAKING FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE FRONT FUEL LINE ASSEMBLY.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA95018 · Separation Of Master Cylinder
Opened Jun 19, 1995 · Closed Apr 2, 1996
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
Additional source detail variants (2)
Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.
Service Brakes, Hydraulic
FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.