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2011 Ford Flex

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2011 Ford Flex do not stand out strongly from the model-year median of 139.

About this comparison →

When problems were reported

Mileage at the reported incident

117 reports with mileage · 27 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 19 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

5 crash reports1 fire reports8 injury reports

What owners actually said

144 reports
130,000 miles · Jan 11, 2018
Engine

DEFECTIVE EXHAUST MANIFOLD. THE EXHAUST MANIFOLDS ARE MADE WITH TWO TYPES OF METALS STAINLESS STEEL OUTSIDE AND CAST IRON INSIDE. WELL MY TURBO WENT OUT ON MY CAR AND THE VEHICLE WAS TAKIN TO VILLA FORD IN ORANGE CALIFORNIA AND THEY REPLACED THE TURBOS. TWO DAYS LATER I LOOSE BOOST AGAIN AND THE TURBOS EXPLODED CHUNKS OF METTLE…

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DEFECTIVE EXHAUST MANIFOLD. THE EXHAUST MANIFOLDS ARE MADE WITH TWO TYPES OF METALS STAINLESS STEEL OUTSIDE AND CAST IRON INSIDE. WELL MY TURBO WENT OUT ON MY CAR AND THE VEHICLE WAS TAKIN TO VILLA FORD IN ORANGE CALIFORNIA AND THEY REPLACED THE TURBOS. TWO DAYS LATER I LOOSE BOOST AGAIN AND THE TURBOS EXPLODED CHUNKS OF METTLE LIKE THE FIRST THEY SAID THEY CHECKED TO MAKE SURE NO METAL MADE IT TO INTAKE AND DID COMPRESSION TEST AND ALL WAS GOOD. WELL I LOOSE BOOST AGAIN AND IT WAS METAL IN TURBO AND RUPTURED BOOT AT TURBO IT TURNS OUT THE EXHAUST MANIFOLD WAS BREAKING OFF CHUNKS INTO MY INTAKE SYSTEM. I TAKE IT TO THEM AGAIN AND THEY REPLACE THE EXHAUST MANIFOLD AND I TELL THEM TO SMOG IT BECAUSE TAGS ARE DUE. THEY HAD MY CAR OVER 120 DAYS AND SAID THEY CAN'T SMOG IT YET BECAUSE CODES ARE MISSING TO DRIVE IT AND PUT SOME MILES ON IT AND I DO SO JUST TO FIND THAT IT WON'T PASS SMOG SO NOW FORD WILL NOT TAKE RESPONSIBILITY FOR ANY OF THE DAMAGES MORE REIMBURSEMENT FOR THE THOUSANDS WE PAID TO CORRECT THE MATTER. IN CLOSED ARE PICS OF THE EXHAUST MANIFOLD AND THE CHUNKS ARE BLOCKING #1 &#3 CYLINDER FROM EXHAUST TO EXIT SO NOW I HAVE COMPRESSION LOSS IN CYLINDER 1&3 AND THEY TELL ME I NEED A NEW MOTOR

NHTSA ODI #11062162

73,500 miles · Dec 13, 2017
Suspension

TL* THE CONTACT OWNS A 2011 FORD FLEX. THE CONTACT STATED THAT THERE WAS UNEVEN TIRE TREAD WEAR TO THE TIRES. THE CONTACT STATED THAT THE SET OF TIRES WERE REPLACED TWICE. THE CONTACT STATED THAT THE FAILURE WAS DUE TO A MECHANICAL DESIGN OF THE VEHICLE'S SUSPENSION SYSTEM, WHICH CAUSED THE UNEVEN WEAR OF THE TIRES. THE CONTACT …

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TL* THE CONTACT OWNS A 2011 FORD FLEX. THE CONTACT STATED THAT THERE WAS UNEVEN TIRE TREAD WEAR TO THE TIRES. THE CONTACT STATED THAT THE SET OF TIRES WERE REPLACED TWICE. THE CONTACT STATED THAT THE FAILURE WAS DUE TO A MECHANICAL DESIGN OF THE VEHICLE'S SUSPENSION SYSTEM, WHICH CAUSED THE UNEVEN WEAR OF THE TIRES. THE CONTACT STATED THAT THE SUSPENSION SYSTEM WAS POORLY DESIGNED THAT IT WAS IMPOSSIBLE FOR THE TIRES TO REMAIN BALANCED OR ALIGNED. THE VEHICLE WAS TAKEN TO TOM HOLZER FORD DEALER LOCATED AT: 39300 W 10 MILE RD, FARMINGTON HILLS, MI 48335, (248) 474-1234, WHERE THE VEHICLE WAS DIAGNOSED. THE CONTACT WAS INFORMED THAT THE MECHANIC WAS UNABLE TO FIND A FAULT OR EVEN A FAILURE WITH THE DESIGN OF THE VEHICLE THAT WOULD HAVE CAUSED THE UNEVEN WEAR WITH THE TIRES. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND NOTIFIED OF THE FAILURE. THE MANUFACTURER REFERRED THE CONTACT TO CALL NHTSA TO FILE A COMPLAINT. THE APPROXIMATE FAILURE MILEAGE WAS 73,500.

NHTSA ODI #11054476

68,900 miles · Nov 6, 2017
Steering

I LOST STEERING, THE CAR IS 65K. I CANT TURN THE WHEEL EASILY WHICH IS REALLY DANGEROUS.

NHTSA ODI #11043845

86,000 miles · Oct 31, 2017
Engine

CAR HAS METICULOUS SERVICE RECORD, I HAD 86K MILES ON CAR. THE CAR WOULD NOT START TOWED TO DEALERSHIP. THE CERAMIC WATER PUMP EXPLODED, CAUSING COOLENT TO MIX WITH OIL. NOW I NEED NEW ENGINE $8,000. I HAVE USED SAME DEALERSHIP FOR CAR MAINTENANCE FOR LAST 7 YEARS.

NHTSA ODI #11041520

120,000 miles · Aug 2, 2017
Power Train

PTU FAILURE - I HAVE HAD MY FLEX SINCE 2012. I HAVE NEVER HAD AN ISSUE WITH ANYTHING IN THAT VEHICLE. I AM IN THE MILITARY, AND I TRAVEL A LOT. I HAVE THAT OIL CHANGED AND TIRES ROTATED RELIGIOUSLY. FLUIDS ARE ALWAYS TOPPED OFF. I JUST TURNED OVER 120,000 MILES ON MY 2011 FLEX, 85 PERCENT OF THOSE MILES WERE HIGHWAY. MY FLEX ST…

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PTU FAILURE - I HAVE HAD MY FLEX SINCE 2012. I HAVE NEVER HAD AN ISSUE WITH ANYTHING IN THAT VEHICLE. I AM IN THE MILITARY, AND I TRAVEL A LOT. I HAVE THAT OIL CHANGED AND TIRES ROTATED RELIGIOUSLY. FLUIDS ARE ALWAYS TOPPED OFF. I JUST TURNED OVER 120,000 MILES ON MY 2011 FLEX, 85 PERCENT OF THOSE MILES WERE HIGHWAY. MY FLEX STARTED HESITATING, OCCASIONALLY. AN OCCASIONAL JERK INTO GEAR. THEN STARTED MAKING METAL-GRINDING NOISES, THEN SPUTTERING. THIS HAPPENED OVER A 3 MONTH PERIOD. I FIND OUT MY PTU IS SHOT, OF COURSE I AM OVER THE MILEAGE FOR THE WARRANTY - SHOCKER. SO I HAVE TO PUT OUT 1888.00 TO REPAIR THIS. I STARTED DOING SOME RESEARCH ON FORD, AND FLEXES AND WAS SHOCKED TO SEE THAT THE TRANSMISSION REPAIR FACILITY WAS VERY AWARE OF THIS COMMON ISSUE, IN THEIR EDGE, FLEX AND OTHER FULL WHEEL OR ALL WHEEL DRIVE VEHICLES. AND STILL NO RECALL.

NHTSA ODI #11012327

50,000 miles · Aug 2, 2017
Unknown Or Other

WE ARE SEEING ALOT IN THE NEW MEDIA ABOUT FORD EXPLORERS AND EXHAUST ISSUES. ABOUT A YEAR AGO WE EXPERIENCED SIMILAR ISSUES WITH OUR FLEX. MY HUSBAND HAS A 30-35 MINUTE HIGHWAY COMMUTE TO WORK, WAS ARRIVING AT WORK AND COMING HOME FEELING ILL TO THE POINT WHERE HE WOULD NEED TO SIT OR LAY DOWN, IT WOULD EVENTUALLY PASS. WE NOT…

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WE ARE SEEING ALOT IN THE NEW MEDIA ABOUT FORD EXPLORERS AND EXHAUST ISSUES. ABOUT A YEAR AGO WE EXPERIENCED SIMILAR ISSUES WITH OUR FLEX. MY HUSBAND HAS A 30-35 MINUTE HIGHWAY COMMUTE TO WORK, WAS ARRIVING AT WORK AND COMING HOME FEELING ILL TO THE POINT WHERE HE WOULD NEED TO SIT OR LAY DOWN, IT WOULD EVENTUALLY PASS. WE NOTICED A STRONG ROTTEN EGG SMELL IN THE VEHICLE. FORD DEALER HAD THE CAR FOR 2 WEEKS, WAS ABLE TO DUPLICATE THE ODOR - RELATED TO RUNNING A/C AT HIGHWAY SPEED - UNABLE TO FIGURE OUT WHAT WAS CAUSING IT. AFTER DOING SOME RESEARCH - WE LEARNED THE ROTTEN EGG ODOR WAS SULPHIDE BASED - LIKELY HYDROGEN SULFIDE. SIMILAR SYMPTOMS AS CARBON MONOXIDE, BUT CARBON MONOXIDE IS ODORLESS. ALSO HYDROGEN SULFIDE, AS EXPOSURE CONTINUES, NUMBS THE SMELL SENSE SO THAT ONE THINKS THE ODOR IS GONE, WHILE TOXICITY LEVELS ARE INCREASING. THIS IS EXACTLY WHAT HAPPENED IN OUR CASE. THIS CAR WAS TOXIC, IT WAS LITERALLY MAKING MY HUSBAND SICK, AND WE DID NOT FEEL IT WAS SAFE TO DRIVE. THE VEHICLE WAS TRADED IN TO BELMONT FORD (NC) - THEY WERE COMPLETELY AWARE OF EVERYTHING IN THIS STATEMENT. THE FLEX WAS BUILT ON THE SAME PLATFORM AS THE EXPLORER IN 2011.

NHTSA ODI #11012246

57,084 miles · Jul 31, 2017
Engine

TIMING CHAIN RATTLE UPON STARTUP IS GETTING WORSE. SAME ISSUE WITH F150 ECOBOOST MOTORS WAS COVERED UNDER RECALL BUT NOTHING FOR FORD FLEX. THE TIMING CHAIN BREAKING CAN CAUSE AN ENGINE LOCKUP AND CREATE A DANGEROUS ACCIDENT.

NHTSA ODI #11011879

90,000 miles · Jul 25, 2017
EngineFuel/propulsion SystemService Brakes

TAMARA RECALL

NHTSA ODI #11010431

Mileage unknown · Jun 19, 2017
Steering

TL* THE CONTACT OWNS A 2011 FORD FLEX. THE CONTACT STATED THAT THERE WAS AN EPS FAILURE. THE STEERING WHEEL SEIZED AFTER STARTING THE VEHICLE AND IT WAS EXTREMELY DIFFICULT TO STEER EACH TIME THE FAILURE OCCURRED. THE MANUFACTURER INDICATED THAT THE VEHICLE WAS NOT INCLUDED IN ANY MANUFACTURER RECALLS TO PROVIDE A SOLUTION FOR T…

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TL* THE CONTACT OWNS A 2011 FORD FLEX. THE CONTACT STATED THAT THERE WAS AN EPS FAILURE. THE STEERING WHEEL SEIZED AFTER STARTING THE VEHICLE AND IT WAS EXTREMELY DIFFICULT TO STEER EACH TIME THE FAILURE OCCURRED. THE MANUFACTURER INDICATED THAT THE VEHICLE WAS NOT INCLUDED IN ANY MANUFACTURER RECALLS TO PROVIDE A SOLUTION FOR THE EPS FAILURE. THE DEALER (CITRUS MOTORS FORD, 1375 S WOODRUFF WAY, ONTARIO, CA 91761, (855) 902-9523) INDICATED THAT IT MAY TAKE UP TO THREE DAYS TO DIAGNOSE THE FAILURE AND THAT FURTHER TESTING MAY BE REQUIRED. THE FAILURE MILEAGE WAS NOT AVAILABLE.

NHTSA ODI #11000066

123,000 miles · May 8, 2017
Steering

MY 2011 FORD FLEX 3.5 L V6 HAS RECENTLY BEEN HAVING PROBLEMS WITH THE STEERING. IF I AM GOING UNDER 40 MILES AN HOUR IT IS NEARLY IMPOSSIBLE FOR ME TO TURN MY WHEEL ANY DIRECTION. I CAN BARELY TURN ANY CORNERS WITHOUT ENDING UP IN THE OTHER LANE BEFORE BEING ABLE TO CORRECT MY PATH. THIS IS A DANGEROUS SITUATION FOR ME AS I H…

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MY 2011 FORD FLEX 3.5 L V6 HAS RECENTLY BEEN HAVING PROBLEMS WITH THE STEERING. IF I AM GOING UNDER 40 MILES AN HOUR IT IS NEARLY IMPOSSIBLE FOR ME TO TURN MY WHEEL ANY DIRECTION. I CAN BARELY TURN ANY CORNERS WITHOUT ENDING UP IN THE OTHER LANE BEFORE BEING ABLE TO CORRECT MY PATH. THIS IS A DANGEROUS SITUATION FOR ME AS I HAVE ONLY OWNED THIS VEHICLE A YEAR AND IT IS MY ONLY VEHICLE. I HAVE 3 CHILDREN WHOSE SAFETY I WORRY ABOUT, NOT TO MENTION OTHER DRIVERS ON THE ROAD. I HAVE BEEN RESEARCHING THIS AND HAVE NOTICED THERE WAS A RECALL ON THE ECOBOOSTS. WHY IS THERE NOT ONE ON THE V6? THIS HAS BEEN GOING ON CONSISTENTLY FOR A MONTH NOW. I NEED THIS CORRECTED!!!

NHTSA ODI #10984196

Official recalls

2

16V247000 · Air Bags:frontal

Apr 26, 2016

Ford Motor Company (Ford) is recalling certain model year 2009-2012 Ford Flex, 2008 and 2010-2012 Ford Taurus, 2008-2009 Ford Taurus X, 2008 Mercury Sable, 2009 and 2011 Lincoln MKS vehicles. The driver frontal air bag may improperly inflate during second-stage deployment in the event of a high speed crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."

Consequence & remedy

Consequence: An improperly inflated air bag increases the risk of injury in the event of a crash.

Remedy: Ford will notify owners, and dealers will inspect and replace the driver's frontal air bag module, as necessary, free of charge. The recall is expected to begin on June 13, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16C06.

15V340000 · Steering:electric Power Assist System

Jun 2, 2015

Ford Motor Company (Ford) is recalling certain model year 2011-2012 Ford Fusion vehicles without a 3.5L engine and Lincoln MKZ hybrid electric vehicles, 2011 Mercury Milan vehicles, 2011-2012 Ford Taurus, Ford Flex, Lincoln MKS, and Lincoln MKT vehicles equipped with a 3.5L GTDI engine and 2013 Ford Taurus, Ford Flex, Lincoln MKS, and Lincoln MKT vehicles equipped with any available engine. The affected vehicles have electric power steering assist systems that may shut down as a result of a steering motor sensor fault.

Consequence & remedy

Consequence: If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, increasing the risk of a vehicle crash.

Remedy: Ford will notify owners, and dealers will check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTC). If dealers find any loss of steering assist DTCs, the steering gear will be replaced, free of charge. If, no codes are found during the PSCM inspection, the PSCM software will be updated, free of charge. The recall began on July 21, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S18.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.