NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
144 reports3,500 miles · May 4, 2012
Engine And Engine Cooling
THE EXHAUST MUFFLER HOLDING HOOK IS SEVERLY RUSTED. PART WAS REPLACED BY THE DEALER IN 05/03/11. REPLACED PART IS SEVERLY RUSTED AGAIN. VEHICLE HAS 7500 MILES ONLY. THE VEHICLE IS DRIVEN TO A MINIMUM DURING THE WINTER MONTHS. THIS IS A POTENTIAL HAZARD SINCE THE MUFLER COULD FALL OFF THE CAR WHILE DRIVING DUE TO EXECIVE RUST OF …
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THE EXHAUST MUFFLER HOLDING HOOK IS SEVERLY RUSTED. PART WAS REPLACED BY THE DEALER IN 05/03/11. REPLACED PART IS SEVERLY RUSTED AGAIN. VEHICLE HAS 7500 MILES ONLY. THE VEHICLE IS DRIVEN TO A MINIMUM DURING THE WINTER MONTHS. THIS IS A POTENTIAL HAZARD SINCE THE MUFLER COULD FALL OFF THE CAR WHILE DRIVING DUE TO EXECIVE RUST OF THE SUPPORTS. *TR
NHTSA ODI #10457461
9,063 miles · Feb 16, 2012
Electrical SystemEngine And Engine CoolingSteering
ON AUGUST 8, 2011 AND FEBRUARY 8, 2012, MY NEW FLEX SHUT DOWN WHILE I WAS DRIVING. THE DASHBOARD LIGHTS FLASHED ON, AND THE VEHICLE TURNED OFF - TOTAL ELECTRICAL FAILURE - COULDN'T ACCELERATE OR BRAKE - HAD TO PAINFULLY PULL CAR OFF THE ROAD. CAR WAS TOWED TO DEALER. FORD DEALER PERFORMED DIAGNOSTICS TO NO AVAIL, AS WHEN THE …
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ON AUGUST 8, 2011 AND FEBRUARY 8, 2012, MY NEW FLEX SHUT DOWN WHILE I WAS DRIVING. THE DASHBOARD LIGHTS FLASHED ON, AND THE VEHICLE TURNED OFF - TOTAL ELECTRICAL FAILURE - COULDN'T ACCELERATE OR BRAKE - HAD TO PAINFULLY PULL CAR OFF THE ROAD. CAR WAS TOWED TO DEALER. FORD DEALER PERFORMED DIAGNOSTICS TO NO AVAIL, AS WHEN THE ENGINE SHUT DOWN, I TURNED THE KEY OFF, THEN BACK ON AGAIN - THIS DESTROYED THE DATA. SEEMS LIKE A FUNDAMENTAL DATA SYSTEM FLAW. NONETHELESS, I DROVE AWAY FROM THE DEALERSHIP IN FEAR, ONLY TO HAVE THE INCIDENT RECUR SIX MONTHS LATER. NOW I AM DRIVING WITH A DATA FLIGHT RECORDER FOR A MERE TEN DAYS, THE BUTTON OF WHICH I MUST PUSH, IF AND WHEN THE CAR SHUTS DOWN AGAIN. WITHOUT RECORDED DATA, THOUGH FORD BELIEVES MY REPORT, I SEEM TO HAVE NO RECOURSE WITH FORD. I NOW AM DRIVING IN FEAR FOR MY OWN AND OTHERS' LIVES. HAS THIS HAPPENED TO ANYONE ELSE? *TR
NHTSA ODI #10448247
Mileage unknown · Nov 9, 2011
Child Seat
THERE WAS NO SPECIFIC INCIDENT; THE PROBLEM RECURS SPONTANEOUSLY, WITHOUT INCIDENT. THE PROBLEM IS THAT THE SUPER LATCH BELT LOOSENS SIGNIFICANTLY ON ITS OWN AFTER BEING CORRECTLY AND TIGHTLY INSTALLED. IT HAS HAPPENED NUMEROUS TIMES WHILE INSTALLED REAR-FACING IN TWO DIFFERENT CARS. REINSTALLATION DID NOT HELP, SO THE MANUFA…
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THERE WAS NO SPECIFIC INCIDENT; THE PROBLEM RECURS SPONTANEOUSLY, WITHOUT INCIDENT. THE PROBLEM IS THAT THE SUPER LATCH BELT LOOSENS SIGNIFICANTLY ON ITS OWN AFTER BEING CORRECTLY AND TIGHTLY INSTALLED. IT HAS HAPPENED NUMEROUS TIMES WHILE INSTALLED REAR-FACING IN TWO DIFFERENT CARS. REINSTALLATION DID NOT HELP, SO THE MANUFACTURER WAS CONTACTED TO GET A NEW LATCH BELT. I'VE HAD THE SAME PROBLEMS WITH THE NEW LATCH BELT. UNFORTUNATELY, THE SEAT DOES NOT INSTALL WELL WITH A SEAT BELT BECAUSE OUR CARS HAVE STEMS ON THE FEMALE PART OF THE BELTS, CAUSING IT TO INTERFERE WITH THE BELT PATH ON THE CHILD RESTRAINT. THIS CHILD RESTRAINT IS THEREFORE UNUSABLE FOR US. (RELATED VEHICLE INFORMATION: MODEL YEAR=2011, MAKE=FORD, MODEL=FLEX). *TR
NHTSA ODI #10435096
16,439 miles · Sep 27, 2011
SeatsInjury
TL* THE CONTACT OWNS A 2011 FORD FLEX. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN ONE OF HER CHILDREN ACCIDENTALLY PRESSED THE BUTTON TO AUTOMATICALLY FOLD DOWN THE THIRD ROW PASSENGER SEAT. WHILE THE SEAT WAS FOLDING DOWN, ANOTHER CHILD'S LEG GOT STUCK BETWEEN THE SEAT AND FLOORBOARD. AS A RESULT, THE CHILD SUFFERED BR…
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TL* THE CONTACT OWNS A 2011 FORD FLEX. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN ONE OF HER CHILDREN ACCIDENTALLY PRESSED THE BUTTON TO AUTOMATICALLY FOLD DOWN THE THIRD ROW PASSENGER SEAT. WHILE THE SEAT WAS FOLDING DOWN, ANOTHER CHILD'S LEG GOT STUCK BETWEEN THE SEAT AND FLOORBOARD. AS A RESULT, THE CHILD SUFFERED BRUISES AND CARPET BURNS. THE CONTACT EXPRESSED SERIOUS CONCERN THAT THE SEAT CONTINUED TO FOLD DOWN FORCEFULLY WHEN THE CHILD WAS STUCK. THE CONTACT ALSO EXPRESSED CONCERN OVER HOW DIFFICULT IT WAS TO FREE THE CHILD ONCE THE CHILD'S LEG WAS WEDGED BETWEEN THE SEAT AND FLOORBOARD. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERRED THE CONTACT TO NHTSA. THE FAILURE MILEAGE WAS 16,439. THE VIN WAS UNAVAILABLE.
NHTSA ODI #10427606
Mileage unknown · Sep 21, 2011
Engine And Engine Cooling
THERE IS A STRONG SULFUR SMELL IN THE CABIN AFTER A HARD ACCELERATION, IT SMELLS SIMILAR TO CATALYTIC CONVERTER EXHAUST ODOR. SERVICE DEPARTMENT WAS ABLE TO REPLICATE THE ODOR BUT TOLD ME THAT THEY DO NOT KNOW HOW TO FIX THE PROBLEM.
NHTSA ODI #10427393
9,000 miles · Aug 10, 2011
Steering
INTERMITTENT FAILURE OF ELECTRIC POWER STEERING ASSIST. THIS HAS OCCURRED 3 TIMES IN A 6 MONTH PERIOD. FAILURES ON INITIAL VEHICLE START, TRACTION/STABILITY CONTROL SYSTEM FAILURE IS INDICATED. STEERING WHEEL IS VERY DIFFICULT TO TURN DUE TO LACK OF POWER ASSIST. TURNING CAR OFF AND RESTARTING WILL CLEAR FAILURE INDICATION. …
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INTERMITTENT FAILURE OF ELECTRIC POWER STEERING ASSIST. THIS HAS OCCURRED 3 TIMES IN A 6 MONTH PERIOD. FAILURES ON INITIAL VEHICLE START, TRACTION/STABILITY CONTROL SYSTEM FAILURE IS INDICATED. STEERING WHEEL IS VERY DIFFICULT TO TURN DUE TO LACK OF POWER ASSIST. TURNING CAR OFF AND RESTARTING WILL CLEAR FAILURE INDICATION. REPORTED TO FORD DEALER, FORD WAS NOT ABLE TO DUPLICATE INTERMITTENT ISSUE. *TR
NHTSA ODI #10418452
1,500 miles · Aug 9, 2011
Power Train
TL* THE CONTACT OWNS A 2011 FORD FLEX. THE CONTACT STATED THAT WHENEVER ACCELERATING TO PASS ANOTHER VEHICLE, FUMES WOULD EMIT INTO THE CABIN OF THE VEHICLE WITH THE VENTS CLOSED AND THE WINDOWS OPEN. THE CONTACT STATED THAT THE FAILURE ONLY OCCURRED WHEN ACCELERATING AT A HIGH RATE OF SPEED. THE CONTACT WOULD EXPERIENCE NAUSEA…
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TL* THE CONTACT OWNS A 2011 FORD FLEX. THE CONTACT STATED THAT WHENEVER ACCELERATING TO PASS ANOTHER VEHICLE, FUMES WOULD EMIT INTO THE CABIN OF THE VEHICLE WITH THE VENTS CLOSED AND THE WINDOWS OPEN. THE CONTACT STATED THAT THE FAILURE ONLY OCCURRED WHEN ACCELERATING AT A HIGH RATE OF SPEED. THE CONTACT WOULD EXPERIENCE NAUSEA AND BURNING OF THE EYES WHEN THE FAILURE OCCURRED. THE VEHICLE WAS TAKEN TO THE DEALER THREE TIMES BEFORE DETERMINING THAT THE TRANSMISSION FILLER CAP NEEDED TO BE REPLACED AND THAT THE O-RING WAS TOO BIG FOR THE VEHICLE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 1,500 AND THE CURRENT MILEAGE WAS 9,000.
NHTSA ODI #10418159
9,000 miles · Aug 8, 2011
Equipment
TL* THE CONTACT OWNS A 2011 FORD FLEX. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE RACK THAT WAS MOUNTED ON THE ROOF DETACHED FROM THE VEHICLE AND HIT ANOTHER VEHICLE THAT WAS TRAVELING BEHIND THE CONTACT. AN AUTHORIZED DEALER WAS NOTIFIED AND AN APPOINTMENT WAS SCHEDULED TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT M…
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TL* THE CONTACT OWNS A 2011 FORD FLEX. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE RACK THAT WAS MOUNTED ON THE ROOF DETACHED FROM THE VEHICLE AND HIT ANOTHER VEHICLE THAT WAS TRAVELING BEHIND THE CONTACT. AN AUTHORIZED DEALER WAS NOTIFIED AND AN APPOINTMENT WAS SCHEDULED TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 9,000 AND THE CURRENT MILEAGE WAS 9,100. THE VIN WAS UNAVAILABLE.
NHTSA ODI #10417924
70 miles · Jul 20, 2011
Equipment
TL* THE CONTACT OWNS A 2011 FORD FLEX. WHILE DRIVING APPROXIMATELY 70 MPH WITH THE AIR CONDITIONER ACTIVATED THE CONTACT NOTICED A SMELL SIMILAR TO PETROLEUM TAR COMING FROM THE VENTS. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE CONTACT TESTED THE INTERIOR OF THE VEHICLE WITH A C…
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TL* THE CONTACT OWNS A 2011 FORD FLEX. WHILE DRIVING APPROXIMATELY 70 MPH WITH THE AIR CONDITIONER ACTIVATED THE CONTACT NOTICED A SMELL SIMILAR TO PETROLEUM TAR COMING FROM THE VENTS. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE CONTACT TESTED THE INTERIOR OF THE VEHICLE WITH A CARBON MONOXIDE TESTER AND THE LEVEL OF CARBON MONOXIDE INCREASED WHILE ACCELERATING. A TEST WAS ALSO PERFORMED WITH THE FIRE DEPARTMENT CARBON MONOXIDE READER AND THE LEVEL INCREASED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 50.
NHTSA ODI #10413738
350 miles · May 19, 2011
Tires
HANKOOK OPTIMA 19" TIRE SIDEWALL FOR FORD FLEX. I PURCHASE A BRAND NEW 2011 FORD FLEX ON 5/5/11 WITH 19" HANKOOK OPTIMA TIRES. 2 DAYS AGO, MY SIDEWALL BUSTED AS I ENTERED MY DRIVEWAY, WHICH RAISED, BUT THAT I HAVE DRIVEN OVER HUNDREDS OF TIMES WITH MY INFINITY FX35 TIRES WITHOUT A PROBLEM. I DON'T BELIEVE THE BRAND NEW SIDEWA…
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HANKOOK OPTIMA 19" TIRE SIDEWALL FOR FORD FLEX. I PURCHASE A BRAND NEW 2011 FORD FLEX ON 5/5/11 WITH 19" HANKOOK OPTIMA TIRES. 2 DAYS AGO, MY SIDEWALL BUSTED AS I ENTERED MY DRIVEWAY, WHICH RAISED, BUT THAT I HAVE DRIVEN OVER HUNDREDS OF TIMES WITH MY INFINITY FX35 TIRES WITHOUT A PROBLEM. I DON'T BELIEVE THE BRAND NEW SIDEWALL SHOULD BUST IF YOU GO OVER A BUMP WRONG. *TR
NHTSA ODI #10402075
Official recalls
2Apr 26, 2016
Ford Motor Company (Ford) is recalling certain model year 2009-2012 Ford Flex, 2008 and 2010-2012 Ford Taurus, 2008-2009 Ford Taurus X, 2008 Mercury Sable, 2009 and 2011 Lincoln MKS vehicles. The driver frontal air bag may improperly inflate during second-stage deployment in the event of a high speed crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."
Consequence & remedy
Consequence: An improperly inflated air bag increases the risk of injury in the event of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the driver's frontal air bag module, as necessary, free of charge. The recall is expected to begin on June 13, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16C06.
Jun 2, 2015
Ford Motor Company (Ford) is recalling certain model year 2011-2012 Ford Fusion vehicles without a 3.5L engine and Lincoln MKZ hybrid electric vehicles, 2011 Mercury Milan vehicles, 2011-2012 Ford Taurus, Ford Flex, Lincoln MKS, and Lincoln MKT vehicles equipped with a 3.5L GTDI engine and 2013 Ford Taurus, Ford Flex, Lincoln MKS, and Lincoln MKT vehicles equipped with any available engine. The affected vehicles have electric power steering assist systems that may shut down as a result of a steering motor sensor fault.
Consequence & remedy
Consequence: If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, increasing the risk of a vehicle crash.
Remedy: Ford will notify owners, and dealers will check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTC). If dealers find any loss of steering assist DTCs, the steering gear will be replaced, free of charge. If, no codes are found during the PSCM inspection, the PSCM software will be updated, free of charge. The recall began on July 21, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S18.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗