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2004 Dodge Caravan

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Dodge Caravan do not stand out strongly from the model-year median of 182.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

50 reports with mileage · 15 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports3 fire reports2 injury reports

What owners actually said

65 reports
20,000 miles · Aug 18, 2008
Structure

FRONT PASSENGER SIDE FLOOR GETS WET. THIS IS THE THIRD CHRYSLER PRODUCT THAT WE HAVE HAD THAT DOES THIS. WHAT IS CAUSING THE PROBLEM AND WHY IS IT STILL HAPPENING. THE CARPET IS GETTING MOLDY AND COULD MAKE SOMEONE SICK. WE WILL NOT BUY ANOTHER CHRYSLER PRODUCT. *TR

NHTSA ODI #10238668

73,000 miles · Jun 11, 2008
SteeringWheelsFire

TL*THE CONTACT OWNS A 2004 DODGE CARAVAN. WHILE DRIVING 35 MPH, THE STEERING WHEEL BECAME VERY DIFFICULT TO TURN. THE VEHICLE ALSO BEGAN TO JERK BACK AND FORTH. THE CONTACT ALSO NOTICED THAT THE DIAL FOR THE OUTSIDE TEMPERATURE GAUGE WAS EXTREMELY HIGH. THE CONTACT PULLED THE VEHICLE TO THE SIDE OF THE ROAD AND NOTICED THAT …

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TL*THE CONTACT OWNS A 2004 DODGE CARAVAN. WHILE DRIVING 35 MPH, THE STEERING WHEEL BECAME VERY DIFFICULT TO TURN. THE VEHICLE ALSO BEGAN TO JERK BACK AND FORTH. THE CONTACT ALSO NOTICED THAT THE DIAL FOR THE OUTSIDE TEMPERATURE GAUGE WAS EXTREMELY HIGH. THE CONTACT PULLED THE VEHICLE TO THE SIDE OF THE ROAD AND NOTICED THAT THE PASSENGER SIDE WHEEL WAS ON FIRE. HE WAS ABLE TO EXTINGUISH THE FIRE WITHOUT INJURIES. THE VEHICLE WAS TOWED TO THE DEALER AND HAS NOT BEEN DIAGNOSED. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 73,000.

NHTSA ODI #10230744

37,000 miles · May 6, 2008
Electrical SystemEquipment

TL*THE CONTACT OWNS A 2004 DODGE CARAVAN. WHILE THE VEHICLE WAS PARKED, THE CONTACT ATTEMPTED TO USE THE HORN, BUT IT DID NOT WORK. APPROXIMATELY FOUR DAYS AFTER THE HORN FAILURE, THE AIR CONDITIONING FAILED AS WELL. THE CONTACT SUFFERS FROM A HEALTH CONDITION AND HAS BEEN FORCED TO MONITOR HER VITALS TWICE A DAY DUE TO THE F…

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TL*THE CONTACT OWNS A 2004 DODGE CARAVAN. WHILE THE VEHICLE WAS PARKED, THE CONTACT ATTEMPTED TO USE THE HORN, BUT IT DID NOT WORK. APPROXIMATELY FOUR DAYS AFTER THE HORN FAILURE, THE AIR CONDITIONING FAILED AS WELL. THE CONTACT SUFFERS FROM A HEALTH CONDITION AND HAS BEEN FORCED TO MONITOR HER VITALS TWICE A DAY DUE TO THE FAILURE. APPROXIMATELY TWO DAYS LATER, THE RADIO FAILED AND THE INSTRUMENT PANEL LIGHTS ILLUMINATED. THERE WERE NO WARNING INDICATORS PRIOR TO THE FAILURES. THE MANUFACTURER HAS NOT BEEN NOTIFIED AND THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT MILEAGE WAS 40,000 AND FAILURE MILEAGE WAS 37,000.

NHTSA ODI #10226813

71,700 miles · Dec 20, 2007
Exterior Lighting

BRAKE LIGHTS REMAIN LIT AFTER BRAKE PEDAL IS RELEASED, AND REMAIN ON UNTIL THE VEHICLE IS TURNED OFF. APPEARS TO BE RELATED TO THE CENTER BRAKE LAMP BULB BEING BURNED OUT. I WAS NEARLY STRUCK FROM BEHIND SINCE THERE WAS NO CHANGE IN THE LIGHTING WHEN I DEPRESSED THE BRAKE PEDAL. *TR

NHTSA ODI #10212467

Mileage unknown · Jun 20, 2007
Seats

TL*THE CONTACT OWNS A 2004 DODGE CARAVAN. THE CONTACT READ AN ARTICLE ABOUT THE REAR SEAT COLLAPSING AND IS CONCERNED ABOUT THE SAFETY RISK INVOLVED. THE CONTACT HAS NOT EXPERIENCED ANY FAILURES AT THIS TIME. THE VIN AND FAILURE MILEAGE WERE UNAVAILABLE. THE CURRENT MILEAGE IS 60,000.

NHTSA ODI #10194498

68,000 miles · Jan 5, 2007
Unknown Or Other

TL* - THE CONTACT HAS A 2004 DODGE CARAVAN WITH AN ODOMETER READING OF 68000 MILES WHEN THE SPARE TIRE WOULD NOT RELEASE. THE CONTACT EXPERIENCED A FLAT, AND WHEN HE USED THE WRENCH TO CRANK DOWN THE SPEAR FOR THE FIRST TIME ,THE TIRE WOULD NOT RELEASE. THE CONTACT STATED THAT HE EVEN USED A CROWBAR TO HELP LOOSEN THE TIRE THAT…

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TL* - THE CONTACT HAS A 2004 DODGE CARAVAN WITH AN ODOMETER READING OF 68000 MILES WHEN THE SPARE TIRE WOULD NOT RELEASE. THE CONTACT EXPERIENCED A FLAT, AND WHEN HE USED THE WRENCH TO CRANK DOWN THE SPEAR FOR THE FIRST TIME ,THE TIRE WOULD NOT RELEASE. THE CONTACT STATED THAT HE EVEN USED A CROWBAR TO HELP LOOSEN THE TIRE THAT DID NOT WORK, SO HE HAD TO DRIVE ON THE FLAT TIRE TO GET HELP. THE CONTACT TOOK THE CAR TO THE DEALER, WHO TOLD HIM THAT HE NEEDED A NEW SPARE TIRE HOIST ASSEMBLY. THE CONTACT ALSO CALLED THE MANUFACTURER, AND WAS TOLD THE CAR WAS OUT WARRANTY AND THEY WOULD NOT COVER THE COST OF THE REPAIR. *AK UPDATED 02/06/07. *JB

NHTSA ODI #10177900

55,500 miles · Dec 19, 2006
Engine And Engine Cooling

TL*- THE CONTACT'S 2004 DODGE CARAVAN IS STALLING. THE CURRENT MILEAGE IS 55,000. THE FIRST INCIDENT OCCURRED ON DECEMBER 8, 2006 AND SECOND INCIDENT OCCURRED ON DECEMBER 14, 2006. THE CAR HAS STALLED WHILE DRIVING 30-35 MILES PER HOUR EACH TIME THE INCIDENT OCCURS, IT HAS NOT STALLED AT HIGHWAY SPEEDS. THE CONTACT TOOK THE…

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TL*- THE CONTACT'S 2004 DODGE CARAVAN IS STALLING. THE CURRENT MILEAGE IS 55,000. THE FIRST INCIDENT OCCURRED ON DECEMBER 8, 2006 AND SECOND INCIDENT OCCURRED ON DECEMBER 14, 2006. THE CAR HAS STALLED WHILE DRIVING 30-35 MILES PER HOUR EACH TIME THE INCIDENT OCCURS, IT HAS NOT STALLED AT HIGHWAY SPEEDS. THE CONTACT TOOK THE VEHICLE TO THE DEALER ON DECEMBER 15, 2006 AND THEY COULD NOT DIAGNOSE THE VEHICLE'S PROBLEM BASED ON THE COMPUTER DIAGNOSTICS. THE INCIDENT HASN'T HAPPENED SINCE 12/14/06 . THE FIRST INCIDENT OCCURRED WHILE MAKING A LEFT TURN, THERE WERE NO WARNING LIGHTS PRESENT IN THE VEHICLE. EACH THE DEALER GAVE CONTACT NO ADDITIONAL DIAGNOSE ON THE VEHICLE.

NHTSA ODI #10176573

33,000 miles · Nov 28, 2006
Service Brakes, Hydraulic

DT*: THE CONTACT STATED AT 33,000 MILES THE FRONT BRAKES NEEDED TO BE REPLACED. WHEN THE DEALER WAS CONTACTED THEY DETERMINED THAT IF THEY HAD BEEN ALERT IN 12,000 THEY COULD HAVE PROVIDED ASSISTANCE. THE VEHICLE WAS THEN TAKEN TO A INDEPENDENT REPAIR SHOP WHO ACKNOWLEDGED THAT THE FRONT BRAKES WERE WORN OUT BUT THE REAR BRAKES …

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DT*: THE CONTACT STATED AT 33,000 MILES THE FRONT BRAKES NEEDED TO BE REPLACED. WHEN THE DEALER WAS CONTACTED THEY DETERMINED THAT IF THEY HAD BEEN ALERT IN 12,000 THEY COULD HAVE PROVIDED ASSISTANCE. THE VEHICLE WAS THEN TAKEN TO A INDEPENDENT REPAIR SHOP WHO ACKNOWLEDGED THAT THE FRONT BRAKES WERE WORN OUT BUT THE REAR BRAKES LOOKED UNTOUCHED. FROM THE DAY THE VEHICLE WAS PURCHASED THERE WAS DUST ON THE FRONT WHEELS. WHEN THE VEHICLE WAS TAKEN TO THE DEALER FOR REGULAR MAINTENANCE AND THE DEALER WAS ASKED ABOUT THE DUST THEY STATED THERE WAS NOTHING WRONG.

NHTSA ODI #10174543

32,700 miles · Oct 19, 2006
Service Brakes, Hydraulic

WHILE ON THE HWY, DOING THE POSTED SPEED OF 65, I SUDDENLY FELT A VIBRATION IN THE DRIVER'S REAR WHEEL. THINKING A TIRE BLEW, I PULLED OVER TO THE SIDE OF THE ROAD. THE TIRE WAS FINE, NOTHING WAS HANGING. I PROCEEDED TO CONTINUE DOWN THE HWY, AND WITHIN MINUTES, IT HAPPENED AGAIN. ONCE AGAIN, I PULLED TO THE SIDE OF THE ROAD…

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WHILE ON THE HWY, DOING THE POSTED SPEED OF 65, I SUDDENLY FELT A VIBRATION IN THE DRIVER'S REAR WHEEL. THINKING A TIRE BLEW, I PULLED OVER TO THE SIDE OF THE ROAD. THE TIRE WAS FINE, NOTHING WAS HANGING. I PROCEEDED TO CONTINUE DOWN THE HWY, AND WITHIN MINUTES, IT HAPPENED AGAIN. ONCE AGAIN, I PULLED TO THE SIDE OF THE ROAD, THE TIRE WAS FINE, NOTHING WAS HANGING UNDER THE VEHICLE, BUT THERE WAS A STRONG BURNING SMELL. COME TO FIND OUT, ACCORDING TO THE DEALER, THERE WAS A SERVICE BULLETIN ABOUT THE BRAKES ON MY VEHICLE COMING APART. THIS IS A VERY DANGEROUS THING, AND COULD'VE CAUSED A COLLISION. *NM

NHTSA ODI #10171344

35,000 miles · Jul 5, 2006
Electrical System

DT*: THE CONTACT STATED THE WIPERS AND HORN INTERMITTENTLY MALFUNCTION. WHILE THIS OCCURRED THE HORN BLEW AND THE HEADLIGHTS FLICKERED. ALTHOUGH SEVERAL INSPECTIONS HAVE BEEN MADE, THE DEALER CAN NOT DUPLICATE THE PROBLEM.

NHTSA ODI #10161493

Official recalls

1

04V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Aug 5, 2004

ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

DP14002 · Engine Stall After Refueling

Opened Sep 5, 2014 · Closed Apr 6, 2015

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300