← New search

2004 Dodge Caravan

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Dodge Caravan do not stand out strongly from the model-year median of 182.

About this comparison →

How this year compares

Owner complaints by model year

Other model years Selected year
Compare all Caravan years →

Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

50 reports with mileage · 15 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports3 fire reports2 injury reports

What owners actually said

65 reports
29,084 miles · May 10, 2006
Child Seat

DT*: THE CONTACT STATED THE FOUR SCREWS THAT HOLD THE ADJUSTMENT BAR LOCATED ON THE BACK OF THE CHILD SAFETY SEAT HAVE LOOSENED OVER TIME RESULTING IN COMPLETE DETACHMENT OF THE ADJUSTMENT BAR. THE ADJUSTMENT BAR IS USED TO ADJUST THE HEIGHT OF THE SHOULDER STRAPS AND WITHOUT THE SCREWS THE STRAPS CAN NO LONGER BE ADJUSTED. T…

Read full complaint

DT*: THE CONTACT STATED THE FOUR SCREWS THAT HOLD THE ADJUSTMENT BAR LOCATED ON THE BACK OF THE CHILD SAFETY SEAT HAVE LOOSENED OVER TIME RESULTING IN COMPLETE DETACHMENT OF THE ADJUSTMENT BAR. THE ADJUSTMENT BAR IS USED TO ADJUST THE HEIGHT OF THE SHOULDER STRAPS AND WITHOUT THE SCREWS THE STRAPS CAN NO LONGER BE ADJUSTED. THE ADJUSTMENT BAR COULD PROBABLY BE SCREWED BACK INTO PLACE HOWEVER, THE CONTACT EXPRESSED HESITATION DUE TO SAFETY CONCERNS. THE MANUFACTURER WAS ALERTED WHO PROVIDED NO REASSURANCE FOR CONTINUALLY USE OF THE SAFETY SEAT. THE SEAT WAS ONLY IN USE FOR THREE YEARS AND HAS NEVER BEEN IN AN ACCIDENT. THE MANUFACTURER OF THE CHILD SAFETY SEAT IS DOREL JUVENILE GROUP. THE BRAND NAME IS COSCO. THE MODEL # IS: 22-260 HOU. *AK

NHTSA ODI #10157188

10,000 miles · Nov 16, 2005
Service Brakes, Hydraulic

2004 DODGE CARAVAN SXT, BOTH REAR BRAKES ARE ALL RUSTY INSIDE. SPRINGS, BACKING PLATE,BRAKE SHOES, DRUMS, ADJUSTERS EVERY THING IS RUSTY. I CALLED MY DEALER AND TOLD THEM AND HE SAID THAT ALL THEY DO IS SAND THE SURFACE OF THE BRAKE PAD AND PUT THEM BACK TOGETHER. WELL TODAY IT'S 25 DEG OUTSIDE AND BOTH WHEELS ARE FROZE UP. THE…

Read full complaint

2004 DODGE CARAVAN SXT, BOTH REAR BRAKES ARE ALL RUSTY INSIDE. SPRINGS, BACKING PLATE,BRAKE SHOES, DRUMS, ADJUSTERS EVERY THING IS RUSTY. I CALLED MY DEALER AND TOLD THEM AND HE SAID THAT ALL THEY DO IS SAND THE SURFACE OF THE BRAKE PAD AND PUT THEM BACK TOGETHER. WELL TODAY IT'S 25 DEG OUTSIDE AND BOTH WHEELS ARE FROZE UP. THE VAN WILL NOT MOVE, BOTH BACK WHEELS JUST SLIDE. WHEN I DRIVE THE VAN I CAN TELL THAT THE BACK BRAKES ARE NOT WORKING BECAUSE THE VAN WILL NOSE DIVE WHEN I PUT THE BRAKES ON. *NM

NHTSA ODI #10142843

Mileage unknown · Apr 28, 2005
Equipment

2004 DODGE CARAVAN HAS SMALL PIECES OF FIBER GLASS COMING OUT OF THE VENTS. *MR THIS PROBLEM GETS ALL OVER THE DASH. THE INSULATION WAS COMING FROM THE A/C COIL COVERING. THE CONSUMER MAKES A LOT OF LONG TRIPS AND IS CONCERNED ABOUT HIS BREATHING THIS FOR SEVERAL HOURS. THE CONSUMER EXPERIENCED THE SAME PROBLEM WITH HIS 2…

Read full complaint

2004 DODGE CARAVAN HAS SMALL PIECES OF FIBER GLASS COMING OUT OF THE VENTS. *MR THIS PROBLEM GETS ALL OVER THE DASH. THE INSULATION WAS COMING FROM THE A/C COIL COVERING. THE CONSUMER MAKES A LOT OF LONG TRIPS AND IS CONCERNED ABOUT HIS BREATHING THIS FOR SEVERAL HOURS. THE CONSUMER EXPERIENCED THE SAME PROBLEM WITH HIS 2000 CARAVAN. THE FACTORY REPLACED THE A/C COIL UNDER WARRANTY BUT THIS DID NOT HELP THE PROBLEM. *SC *JB

NHTSA ODI #10119301

38,200 miles · Apr 14, 2005
Fuel System, Gasoline

CONSUMER SMELLED GAS, THE PASSENGER BECAME ILL. CONSUMER PARKED THE VEHICLE AND A PASSERBY TOLD THE CONSUMER NOT TO START THE VEHICLE BECAUSE, GAS WAS ALL OVER THE STREET. THE VEHICLE WAS TOWED.*AK

NHTSA ODI #10117845

21,000 miles · Apr 5, 2005
Engine And Engine Cooling

NINE TIMES THE CAR HAS STOPPED RUNNING FOR NO APPARENT REASON. IT SEEMS TO OCCUR WHEN THE FOOT IS LIFTED OFF THE ACCELERATOR. SO FAR NO ACCIDENT. MY WIFE HAS BEEN ABLE TO GUIDE THE CAR TO THE SIDE OF THE ROAD. AFTER WAITING A FEW SECONDS THE CAR STARTS WITHOUT DIFFICULTY AND SHE CAN PRECEED ON HER WAY. THIS HAS AOCCURRED IN THE …

Read full complaint

NINE TIMES THE CAR HAS STOPPED RUNNING FOR NO APPARENT REASON. IT SEEMS TO OCCUR WHEN THE FOOT IS LIFTED OFF THE ACCELERATOR. SO FAR NO ACCIDENT. MY WIFE HAS BEEN ABLE TO GUIDE THE CAR TO THE SIDE OF THE ROAD. AFTER WAITING A FEW SECONDS THE CAR STARTS WITHOUT DIFFICULTY AND SHE CAN PRECEED ON HER WAY. THIS HAS AOCCURRED IN THE LAST THREE MONTS. THE SERVICE DEPARTMENT HAS SAID THERE S NOTHING STORED IN THE COMPUTOR SO THEY CAN NOT DIAGNOSE THE PROBLEM. I AM CONCERNED WHE WILL NOT SAFELY GET TO THE SIDE THE NEXT TIME.*AK

NHTSA ODI #10116380

Mileage unknown · Dec 8, 2004
Air BagsService Brakes, HydraulicCrashInjury

THE BRAKES FAILED AT 55 MPH. THIS CAUSED EXTENDED STOPPING DISTANCE, AND VEHICLE RAN OFF THE ROAD. CONSUMER SUFFERED MINOR INJURIES. THE VEHICLE WAS TOWED. THE DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM.*AK THE CONSUMER STATED THAT THE VEHICLE WAS TOTALED IN A ROLLOVER FOLLOWING BRAKE FAILURE. NO AIR BAG WAS DE…

Read full complaint

THE BRAKES FAILED AT 55 MPH. THIS CAUSED EXTENDED STOPPING DISTANCE, AND VEHICLE RAN OFF THE ROAD. CONSUMER SUFFERED MINOR INJURIES. THE VEHICLE WAS TOWED. THE DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM.*AK THE CONSUMER STATED THAT THE VEHICLE WAS TOTALED IN A ROLLOVER FOLLOWING BRAKE FAILURE. NO AIR BAG WAS DEPLOYED. *TC

NHTSA ODI #10099486

1,022 miles · Oct 22, 2004
Steering

CONSUMER WAS REFUSED SERVICE AFTER RECEIVING A RECALL LETTER FOR THE POWER STEERING LEAKAGE, NHTSA RECALL 04V386000.*AK

NHTSA ODI #10097475

Mileage unknown · Sep 29, 2004
Visibility

TWICE IN THE PAST 7 YEARS, THE REAR WINDOW OF MY 1994 DODGE CARAVAN EXPLODED WHILE DRIVING DOWN THE ROAD. MY RESEARCH ON THE WEB SHOWS THAT THE NHTSA HAS A FINDING AGAINST CHRYSLER ON THIS AND CHRYSLER WAS SUPPOSED TO HAVE REPLACED ALL OF IT'S STOCK OF INFERIOR GLASS. EVIDENTALLY, THIS WASN'T DONE OR THEY STILL HAVE A PROBLEM. …

Read full complaint

TWICE IN THE PAST 7 YEARS, THE REAR WINDOW OF MY 1994 DODGE CARAVAN EXPLODED WHILE DRIVING DOWN THE ROAD. MY RESEARCH ON THE WEB SHOWS THAT THE NHTSA HAS A FINDING AGAINST CHRYSLER ON THIS AND CHRYSLER WAS SUPPOSED TO HAVE REPLACED ALL OF IT'S STOCK OF INFERIOR GLASS. EVIDENTALLY, THIS WASN'T DONE OR THEY STILL HAVE A PROBLEM. NEITHER I NOR MY INSURANCE COMPANY SHOULD HAVE TO PAY FOR THIS TYPE OF PROBLEM.*AK THE SHEAR NOISE OF THIS BREAKAGE COULD EASILY CAUSE A REACTION BY THE DRIVER THAT COULD RESULT IN AN ACCIDENT.

NHTSA ODI #10093332

Mileage unknown · Jul 9, 2004
Power Train

WHILE SHIFTING GEARS THE VEHICLE ACCELERATED UNCONTROLLABLY. CONSUMER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, AND DROVE IT TO THE DEALER FOR INSPECTION. MECHANIC COULD NOT DUPLICATE THE PROBLEM. *AK

NHTSA ODI #10081656

Mileage unknown · Jun 28, 2004
SeatsInjury

WHILE DRIVING AT 25 MPH LATCH MECHANISM WAS NOT LOCKED PROPERLY. AS A RESULT THE BENCH SEAT MOVED FORWARD, AND CHILD WHO WAS SEATED HIT HIS FACE ON THE BACK OF THE PASSENGER SIDE . MANUFACTURER AND DEALERSHIP HAD BEEN NOTIFIED. *AK

NHTSA ODI #10079990

Official recalls

1

04V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Aug 5, 2004

ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

DP14002 · Engine Stall After Refueling

Opened Sep 5, 2014 · Closed Apr 6, 2015

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300