POWER STEERING PRESSURE HOSE LEAKING - REPLACED TWO TIMES IN THREE YEARS - NO RECALL ON THIS ITEM, ADVISED BY DEALER THAT THIS IS A FREQUENT REPAIR AND IS SERIOUS. *TR
2004 Dodge Caravan
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2004 Dodge Caravan do not stand out strongly from the model-year median of 182.
About this comparison →How this year compares
Owner complaints by model year
Compare all Caravan years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
50 reports with mileage · 15 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel/propulsion System. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
65 reportsTHIS COMPLAINT IS FOR A 2004 DODGE CARAVAN THE PROBLEM OCCURS WHEN THE GAS TANK IS FILLED. THE VEHICLE STALLS AND RUNS ROUGH FOR SEVERAL MILES AND SOMETIMES MANY MORE. I BELIEVE THE DEFECT IS THE LIQUID/VAPOR VALVE BUILT INTO THE TOP OF THE FUEL TANK. IT FAILS AND ALLOWS FUEL INTO THE EVAC CANISTER AND VAPOR LINES WHICH COUL…
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THIS COMPLAINT IS FOR A 2004 DODGE CARAVAN THE PROBLEM OCCURS WHEN THE GAS TANK IS FILLED. THE VEHICLE STALLS AND RUNS ROUGH FOR SEVERAL MILES AND SOMETIMES MANY MORE. I BELIEVE THE DEFECT IS THE LIQUID/VAPOR VALVE BUILT INTO THE TOP OF THE FUEL TANK. IT FAILS AND ALLOWS FUEL INTO THE EVAC CANISTER AND VAPOR LINES WHICH COULD EXPLODE OR CAUSE A FIRE AS THEY ARE NOT DESIGNED TO HOLD GASOLINE. CHRYSLER SEEMS TO CARE LESS. I'M SURE WHEN PEOPLE START TO BURN TO DEATH SOMETHING WILL BE DONE. THANK YOU *TR
TL* THE CONTACT OWNS A 2004 DODGE CARAVAN. THE CONTACT ATTEMPTED TO REPLACE A FLAT TIRE HOWEVER, SHE WAS UNABLE TO REMOVE THE SPARE TIRE DUE TO A DEFECTIVE CABLE. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE THE CONTACT WAS ADVISED BY THE MECHANIC THAT THE CABLE WOULD NEED TO BE SEVERED IN ORDER TO RELEASE THE SPARE TI…
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TL* THE CONTACT OWNS A 2004 DODGE CARAVAN. THE CONTACT ATTEMPTED TO REPLACE A FLAT TIRE HOWEVER, SHE WAS UNABLE TO REMOVE THE SPARE TIRE DUE TO A DEFECTIVE CABLE. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE THE CONTACT WAS ADVISED BY THE MECHANIC THAT THE CABLE WOULD NEED TO BE SEVERED IN ORDER TO RELEASE THE SPARE TIRE. THE VEHICLE WAS NOT REPAIRED NOR WAS THE WIRE SEVERED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGE WAS 70,000.
THE ISSUE IS WITH THE DODGE CARAVANS 2004 ECM'S, THERE ARE NUMEROUS COMPLAINTS OF THESE PARTS GOING OUT ON THESE VANS. I JUST HAD MINE GO OUT ON MY WAY TO OSU HOSPITAL TWO HOURS AWAY FROM HOME. THERE WAS NO WARNING AT ALL ONE MIN MY VAN IS FINE THE NEXT IT JERKED,ENGINE LIGHT COMES ON AND VAN DROPS IN LOW GEAR AND WILL NOT SHIFT…
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THE ISSUE IS WITH THE DODGE CARAVANS 2004 ECM'S, THERE ARE NUMEROUS COMPLAINTS OF THESE PARTS GOING OUT ON THESE VANS. I JUST HAD MINE GO OUT ON MY WAY TO OSU HOSPITAL TWO HOURS AWAY FROM HOME. THERE WAS NO WARNING AT ALL ONE MIN MY VAN IS FINE THE NEXT IT JERKED,ENGINE LIGHT COMES ON AND VAN DROPS IN LOW GEAR AND WILL NOT SHIFT. HAD TESTED BY DEALER WITH SIMULATOR AND IT WAS THE ECM, I DID SOME CHECKING TO SEE IF THERE WAS A RECALL,TO MY SURPRISE NO RECALL BUT THIS IS A KNOWN PROBLEM WITH THESE VANS. THE ISSUE IS: IF KNOWN PROBLEM AND THE REPAIR PRICE IS VERY COSTLY WHY HAS THERE NOT BEEN A RECALL? IN MY CASE THERE WAS NO ACCIDENT THANKFULLY, NOW HAD WE NOT BEEN IN TRAFFIC THAT WAS SLOW MOVING WE WOULD HAVE FOR SURE CAUSED ACCIDENT WHEN IT DROPPED IN TO LOW GEAR. THESE VANS A NORMALLY USED FOR FAMILIES AND MOST OF US CAN NOT AFFORD THE PRICE IT COST TO HAVE OUR VAN FIXED. I MYSELF DID ALOT OF CHECKING AROUND ON THIS ISSUE BEFORE EVEN CONSIDERING TO FILE THIS AND DECIDED THAT WE AS THE OWNERS SHOULD NOT HAVE TO PAY FOR A VERY WELL KNOWN PROBLEM WITH THESE VANS IT SHOULD BE THE MAKERS RESPONSIBILITY TO DO A RECALL AND FIX IT. THE PART ALONE WAS TO COST $750.00, TEST DONE TO SEE IF THAT'S WHAT IT WAS COST $140.00 AND GRAND TOTAL WITH LABOR $1200.00 NOW THANKFUL I HAD THE RESOURCES TO GET THIS BUT TO THOSE OF US WHO DO NOT THEY ARE OUT OF FAMILY TRANSPORTATION. THANK YOU FOR YOUR ATTENTION IN THIS MATTER. *TR
I USE THE EVENFLO CHASE DLX BOOSTER CAR SEAT FOR MY 3 YEAR OLD. MOST OF THE TIME WE DON'T HAVE OCCASION TO REMOVE THE SEAT, BUT BECAUSE I WAS LEAVING HER WITH MY MOM OVERNIGHT, I WANTED TO TAKE THE SEAT OUT FOR HER USE. WHEN I TRIED TO REINSTALL THE SEAT THE FOLLOWING EVENING, THE LOWER "TETHER" SNAPPED COMPLETELY OUT AT THE PLA…
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I USE THE EVENFLO CHASE DLX BOOSTER CAR SEAT FOR MY 3 YEAR OLD. MOST OF THE TIME WE DON'T HAVE OCCASION TO REMOVE THE SEAT, BUT BECAUSE I WAS LEAVING HER WITH MY MOM OVERNIGHT, I WANTED TO TAKE THE SEAT OUT FOR HER USE. WHEN I TRIED TO REINSTALL THE SEAT THE FOLLOWING EVENING, THE LOWER "TETHER" SNAPPED COMPLETELY OUT AT THE PLASTIC "BOLT" ON THE BACK OF THE SEAT. THERE WAS NO WAY TO FIX THE PROBLEM AND I HAD TO INSTALL THE SEAT WITH THE SEAT BELT AND "H CLIP". MY CONCERN IS IF I HADN'T UNINSTALLED/REINSTALLED THE SEAT, USING THE VEHICLE TETHER SYSTEM, AND I HAD TO MAKE A SUDDEN STOP OR BEEN IN AN ACCIDENT, MY DAUGHTER MAY HAVE BEEN SERIOUSLY INJURED. THE SEAT IS STILL USABLE WITH THE SEAT BELT, HOWEVER, THIS MATTER IS OF GREAT CONCERN. I DON'T WANT ANY OTHER PARENT TO NOT KNOW ABOUT THIS DEFECT AND THINK THEIR CHILD IS SAFE. (RELATED VEHICLE INFORMATION: MODEL YEAR=2004, MAKE=DODGE, MODEL=CARAVAN). *TR
CLOSED ALL DOORS USING THE KEY FOB AND WENT TO CHURCH. THE REAR SLIDING PASSENGER DOOR WOULD NOT OPEN WITH THE KEY FOB. GOT INSIDE THE VEHICLE AND YOU CAN NOT MANUALLY PULL THE LEVER UP. THIS IS A SAFETY HAZARD. IT APPEARS THE PASSENGER DOOR IS BEGINNING TO MALFUNCTION ALSO. KEY FOB WON'T OPEN IT, BUT YOU CAN OPEN MANUALLY. TIRE…
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CLOSED ALL DOORS USING THE KEY FOB AND WENT TO CHURCH. THE REAR SLIDING PASSENGER DOOR WOULD NOT OPEN WITH THE KEY FOB. GOT INSIDE THE VEHICLE AND YOU CAN NOT MANUALLY PULL THE LEVER UP. THIS IS A SAFETY HAZARD. IT APPEARS THE PASSENGER DOOR IS BEGINNING TO MALFUNCTION ALSO. KEY FOB WON'T OPEN IT, BUT YOU CAN OPEN MANUALLY. TIRES WEAR OUT QUICKLY IN THE FRONT. I ALSO LOST A TAIL LIGHT ON THE HIGHWAY. IT JUST SEPARATED FROM THE VEHICLE. I HAVE NOTICED THE SAME THING BEGINNING TO HAPPEN TO THE OTHER TAIL LIGHT. DODGE IS MAKING A KILLING ON THESE. THEY ARE APPROXIMATELY 113 DOLLARS!!! NOW MY AIR CONDITIONER HAS COLD AIR , BUT NOT BLOWING. *TR
EVAPORATOR CORE LEAKS ALLOWING FREON TO LEAK OUT INTO SEALED INTERIOR PASSENGER COMPARTMENT. DESIGN FLAW DUE TO LOCATION OF TEMPERATURE PROBE THROUGH THE MIDDLE OF THE CORE. EVAPORATOR CORE IS VERY DIFFICULT TO REPLACE. *TR
2004 DODGE CARAVAN SXT. ' WHINE' NOISE AND HIGH FREQUENCY VIBRATION IN THE STEERING WHEEL. NOISE IS MOST NOTICEABLE IN COLD WEATHER AND WHEN WHEEL IS TURNED RIGHT OR LEFT. VEHICLE HAS 54 THOUSAND MILES NOW. DEALER DID A FACTORY BULLETIN ON THIS ISSUE AT ABOUT 30 THOUSAND, DID NOT FIX PROBLEM AND RESULTED IN THE SMELL OF FLUI…
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2004 DODGE CARAVAN SXT. ' WHINE' NOISE AND HIGH FREQUENCY VIBRATION IN THE STEERING WHEEL. NOISE IS MOST NOTICEABLE IN COLD WEATHER AND WHEN WHEEL IS TURNED RIGHT OR LEFT. VEHICLE HAS 54 THOUSAND MILES NOW. DEALER DID A FACTORY BULLETIN ON THIS ISSUE AT ABOUT 30 THOUSAND, DID NOT FIX PROBLEM AND RESULTED IN THE SMELL OF FLUID/CHEMICAL IN THE PASSENGER COMPARTMENT THAT WAS VERY SLOW TO GO AWAY. DISGUSTING ! *TR
FRONT PASSENGER SIDE FLOOR GETS WET. THIS IS THE THIRD CHRYSLER PRODUCT THAT WE HAVE HAD THAT DOES THIS. WHAT IS CAUSING THE PROBLEM AND WHY IS IT STILL HAPPENING. THE CARPET IS GETTING MOLDY AND COULD MAKE SOMEONE SICK. WE WILL NOT BUY ANOTHER CHRYSLER PRODUCT. *TR
I OWN A 2004 DODGE CARAVAN. THE AIRBAG LIGHT ILLUMINATED TWO DAYS AGO. BROUGHT IT TO THE CHRYSLER DEALER FOR REPAIR. THE DEALER DIAGNOSED THE PROBLEM AS A BROKEN AIRBAG CLOCKSPRING WHICH IS HOUSED INSIDE THE STEERING COLUMN AND ALSO NOT COVERED UNDER THE EXTENDED WARRANTY THAT I PURCHASED AT TIME I BOUGHT THE CAR NEW AT THE DEAL…
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I OWN A 2004 DODGE CARAVAN. THE AIRBAG LIGHT ILLUMINATED TWO DAYS AGO. BROUGHT IT TO THE CHRYSLER DEALER FOR REPAIR. THE DEALER DIAGNOSED THE PROBLEM AS A BROKEN AIRBAG CLOCKSPRING WHICH IS HOUSED INSIDE THE STEERING COLUMN AND ALSO NOT COVERED UNDER THE EXTENDED WARRANTY THAT I PURCHASED AT TIME I BOUGHT THE CAR NEW AT THE DEALER. THIS ITEM CONTROLS THE PROPER AIRBAG AND HORN FUNCTION AND SHOULD NOT "BREAK" UNDER NORMAL DRIVING CONDITIONS. I WAS CHARGED 450.00 FOR THIS REPAIR. I BELIEVE THIS IS A MANUFACTURERS DEFECT AND SHOULD BE INVESTIGATED. THE VEHICLE WAS NEVER IN AN ACCIDENT AND THIS PART DOES NOT REQUIRE MAINTENANCE. *TR
Official recalls
104V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections
Aug 5, 2004
ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.
Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1DP14002 · Engine Stall After Refueling
Opened Sep 5, 2014 · Closed Apr 6, 2015
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly
This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300
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