← New search

2004 Chevrolet Suburban

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Suburban do not stand out strongly from the model-year median of 118.

About this comparison →

When problems were reported

Mileage at the reported incident

167 reports with mileage · 37 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 72 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 17 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports6 fire reports8 injury reports

Visibility complaints

7 reports
Clear category filter
79,000 miles · Jul 5, 2011
Visibility

TL* THE CONTACT OWNS A 2004 CHEVROLET SUBURBAN. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN HE BEGAN TO MANUALLY OPEN THE REAR LIFT GATE. WHILE OPENING THE LIFT GATE, THE GLASS DETACHED FROM THE HINGE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, BUT IT WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILU…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET SUBURBAN. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN HE BEGAN TO MANUALLY OPEN THE REAR LIFT GATE. WHILE OPENING THE LIFT GATE, THE GLASS DETACHED FROM THE HINGE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, BUT IT WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 79,000.

NHTSA ODI #10410502

57,000 miles · Sep 29, 2009
Visibility

TL*THE CONTACT OWNS A 2004 CHEVROLET SUBURBAN. THE CONTACT STATED THAT THE REAR LIFT-GATE GLASS IS SEPARATING FROM THE WINDOWS' HINGES. AS A CONSEQUENCE, THE GLASS MAY UNEXPECTEDLY FALL AND CAUSE A SERIOUS INJURY. THE VEHICLE HAS NOT BEEN TAKEN TO THE DEALER FOR INSPECTION. THE FAILURE AND CURRENT MILEAGES WERE 57,000.

NHTSA ODI #10285664

Mileage unknown · Nov 17, 2008
Visibility

OUR FAMILY WAS NOT HOME, THE CAR HAS BEEN PARKED IN THE DRIVEWAY AS NORMAL. MY NEIGHBORS WERE IN THE YARD AND SUDDENLY HEARD WHAT SOUNDED LIKE AN EXPLOSION. THEY LOOKED OVER AND THE REAR WINDOW HAD SHATTERED AND BLEW THE GATE OPEN. IT ALSO MELTED THE PLASTIC THAT HOLDS THE GLASS. IT SEEMS AS IF POSSIBLY THE REAR DEFROSTER MAY …

Read full complaint

OUR FAMILY WAS NOT HOME, THE CAR HAS BEEN PARKED IN THE DRIVEWAY AS NORMAL. MY NEIGHBORS WERE IN THE YARD AND SUDDENLY HEARD WHAT SOUNDED LIKE AN EXPLOSION. THEY LOOKED OVER AND THE REAR WINDOW HAD SHATTERED AND BLEW THE GATE OPEN. IT ALSO MELTED THE PLASTIC THAT HOLDS THE GLASS. IT SEEMS AS IF POSSIBLY THE REAR DEFROSTER MAY HAVE BEEN FAULTY ALTHOUGH THE VEHICLE HAS NOT BEEN MOVED IN 3 DAYS. GLAD SOMEONE WAS NOT STANDING BEHIND IT. IT BLEW GLASS ABOUT 10 FT. WAITING ON INS TO CALL BACK. *TR

NHTSA ODI #10249006

60,539 miles · Nov 15, 2007
Electrical SystemPower TrainSuspension

TL*THE CONTACT OWNS A 2004 CHEVROLET SUBURBAN. THE SPEEDOMETER MALFUNCTIONED AND DOES NOT OPERATE AT ALL. THE REPAIR SHOP COULD NOT DETERMINE THE CAUSE OF THE FAILURE AND NO REPAIRS WERE MADE. AT 40,000 MILES, THE DEALER ROTATED THE TIRES, BUT DID NOT CHECK THE ROTORS. THE FAILURE MILEAGE WAS 60,539 AND CURRENT MILEAGE WAS 7…

Read full complaint

TL*THE CONTACT OWNS A 2004 CHEVROLET SUBURBAN. THE SPEEDOMETER MALFUNCTIONED AND DOES NOT OPERATE AT ALL. THE REPAIR SHOP COULD NOT DETERMINE THE CAUSE OF THE FAILURE AND NO REPAIRS WERE MADE. AT 40,000 MILES, THE DEALER ROTATED THE TIRES, BUT DID NOT CHECK THE ROTORS. THE FAILURE MILEAGE WAS 60,539 AND CURRENT MILEAGE WAS 70,000. UPDATED 03/14/08.*LJ THE POWER WINDOW MOTORS, UNIVERSAL JOINTS AND SHOCKS ALL HAD TO BE REPLACED. UPDATED

NHTSA ODI #10208982

62,000 miles · Nov 12, 2007
Electrical SystemVisibility

MY SPEEDOMETER DOESN'T CONSISTENTLY WORK. SOME TIME IT DOES.. SOME TIMES IT SAYS I'M DOING 110 MPH AND PEOPLE ARE PASSING ME AND MY RPMS ARE AT 1800. ALSO WHEN MY SPEED OMETER DOESN'T WORK MY REAR DFOG AND WIPER DO WORK. WHEN MY REAR DEFOG AND WIPER DON'T WORK MY SPEEDOMETER DOES WORK. I CHECKED ALL THE FUSES IN ALL THREE FUSE…

Read full complaint

MY SPEEDOMETER DOESN'T CONSISTENTLY WORK. SOME TIME IT DOES.. SOME TIMES IT SAYS I'M DOING 110 MPH AND PEOPLE ARE PASSING ME AND MY RPMS ARE AT 1800. ALSO WHEN MY SPEED OMETER DOESN'T WORK MY REAR DFOG AND WIPER DO WORK. WHEN MY REAR DEFOG AND WIPER DON'T WORK MY SPEEDOMETER DOES WORK. I CHECKED ALL THE FUSES IN ALL THREE FUSE BOXES AND NONE ARE BLOWN. *TR

NHTSA ODI #10208711

43,000 miles · Dec 28, 2006
SuspensionVisibility

2004 CHEVROLET SUBURBAN WINDOW MOTOR REPLACEMENT**CC THE RIGHT POWER WINDOW WAS SLOW GOING UP. THE CONSUMER WAS TOLD A MOTOR AND REGULATOR WAS NEEDED. THE FRONT TIRES WERE SEVERELY WORN ON THE INSIDE. AN ALIGNMENT WAS PERFORMED AND THE TIRES WERE ROTATED. *JB

NHTSA ODI #10177504

Mileage unknown · Feb 13, 2004
Visibility

I HAVE JUST PURCHASED A 2004 K2500 CHEV. SUBURBAN WITH THE ELECTRIC CAMPER MIRROR OPTION. I HAVE DRIVEN IT TWO WEEKS AND DISCOVERED THAT THE PASSENGER (CONVEX) MIRROR HAS A HUGE BLIND SPOT THAT HIDES ALL CARS AND UP TO MEDIUM SIZE TRUCKS. IT IS DANGEROUS. THE DEALER HAS INSPECTED THE TRUCK AND CONFIRMED THE PROBLEM. THE SERV…

Read full complaint

I HAVE JUST PURCHASED A 2004 K2500 CHEV. SUBURBAN WITH THE ELECTRIC CAMPER MIRROR OPTION. I HAVE DRIVEN IT TWO WEEKS AND DISCOVERED THAT THE PASSENGER (CONVEX) MIRROR HAS A HUGE BLIND SPOT THAT HIDES ALL CARS AND UP TO MEDIUM SIZE TRUCKS. IT IS DANGEROUS. THE DEALER HAS INSPECTED THE TRUCK AND CONFIRMED THE PROBLEM. THE SERVICE MANAGER HAS CONTACTED CHEVROLET AND THEY SAY THERE IS NO FIX. I CONTACTED CHEVROLET AND THEY CONFIRMED THERE IS NOT FIX AND ALSO CONFIRMED THAT THE SERVICE MANANGER HAS RECOMMENDED THAT THIS BE CORRECTED. CHEVROLET'S POSITION IS THAT THEY ARE GOING TO DO NOTHING ELSE. *AK

NHTSA ODI #10057146

Official recalls

4

06V289000 · Engine And Engine Cooling

Aug 3, 2006

ON CERTAIN TRUCKS EQUIPPED WITH AN 8.1L V8 (RPO L8-VIN G) ENGINE HAVE A CONDITION IN WHICH THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP MAY FRACTURE RESULTING IN INADEQUATE RETENTION OF THE DAMPER.

Consequence & remedy

Consequence: IF THE DAMPER COMES LOOSE, A FUEL LEAK MAY RESULT. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 31, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC TRUCKS AT 1-866-996-9463.

05V163000 · Seat Belts:rear/other

Apr 22, 2005

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Consequence & remedy

Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

05V043000 · Service Brakes, Hydraulic

Feb 8, 2005

CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.

Consequence & remedy

Consequence: IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493.

04V045000 · Service Brakes, Hydraulic

Feb 4, 2004

CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.

Consequence & remedy

Consequence: CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.

Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA04012 · Hydraulic Pump Failres

Opened Apr 30, 2004 · Closed Feb 28, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Additional source detail variants (2)

Service Brakes, Hydraulic:power Assist

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.