I OWN 2000 CHEVY EXPRESS 2500 PASSENGER VAN. I BOUGHT THE VAN NEW FROM THE DEALER AND WITHIN TWO YEARS THE SIDE DOOR HINGES HAD SEIZED UP. THIS RESULTED IN THE INSIDE DOOR TRIM PANELS BREAKING AS THE PASSENGERS IN THE REAR TRIED TO CLOSE THE DOORS. I TOOK THE VEHICLE BACK TO THE DEALER AND THEIR WAY OF CORRECTING THE PROBLEM WAS…
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I OWN 2000 CHEVY EXPRESS 2500 PASSENGER VAN. I BOUGHT THE VAN NEW FROM THE DEALER AND WITHIN TWO YEARS THE SIDE DOOR HINGES HAD SEIZED UP. THIS RESULTED IN THE INSIDE DOOR TRIM PANELS BREAKING AS THE PASSENGERS IN THE REAR TRIED TO CLOSE THE DOORS. I TOOK THE VEHICLE BACK TO THE DEALER AND THEIR WAY OF CORRECTING THE PROBLEM WAS TO HAMMER OUT THE HINGE PINS AND REPLACE THEM WITH NEW ONES. WITHIN ONE YEAR THE SAME PROBLEM OCCURRED AND HAS PERSISTED. THERE IS NO WAY TO LUBRICATE THE HINGES TO ALLOW FOR THE DOORS TO OPEN AND CLOSE EASILY. I RECENTLY TOOK THE VAN BACK TO THE DEALER AND THE NEW WAY TO FIX THE PROBLEM IS TO CUT OFF THE OLD HINGES AND WELD NEW ONES ON. THE PARTS DEPARTMENT EVEN HAS "HINGE REPLACEMENT" PACKAGES SET UP BECAUSE THE PROBLEM IS SO COMMON. THE NEW FIX IS ESTIMATED AT OVER $1,700.00. THIS DOES NOT EVEN INCLUDE THE REPLACEMENT COSTS OF THE INSIDE DOOR TRIM PANELS THAT ARE STILL BROKEN. (IF THE DOOR IS CLOSED TOO HARD THE DOOR PANELS OVERLAP AND STICK MAKING IT IMPOSSIBLE TO OPEN THE DOOR FROM THE INSIDE. WE HAVE TO CARRY A STRAIGHT SCREWDRIVER IN THE VAN AT ALL TIMES JUST TO GET THE DOOR PANELS UNSTUCK). THIS IS OBVIOUSLY A PROBLEM THAT GM WAS AND IS STILL FULLY AWARE OF AND YET NO RECALL HAS BEEN ISSUED FOR THE HINGES TO BE REPLACED AT THEIR COST. THE FAULTY HINGES MAKE THE PASSENGER VAN WORTHLESS AND AN EXTREME SAFETY HAZARD FOR ANY OWNER. *TR
NHTSA ODI #10363591
115,000 miles · Jan 15, 2009
Structure
TL*THE CONTACT OWNS A 2000 CHEVROLET EXPRESS 1500. THE CONTACT STATED THAT THE HINGES FAILED ON THE CARGO SIDE DOOR. IT IS A DOUBLE DOOR AND ONLY ONE HINGE IS SUPPORTING THE DOOR. HE STATED THAT THE OTHER HALF OF THE DOOR COULD LOOSEN AND FALL OFF WHILE DRIVING, THUS CAUSING A CRASH. THE MANUFACTURER STATED THAT THERE WAS NO…
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TL*THE CONTACT OWNS A 2000 CHEVROLET EXPRESS 1500. THE CONTACT STATED THAT THE HINGES FAILED ON THE CARGO SIDE DOOR. IT IS A DOUBLE DOOR AND ONLY ONE HINGE IS SUPPORTING THE DOOR. HE STATED THAT THE OTHER HALF OF THE DOOR COULD LOOSEN AND FALL OFF WHILE DRIVING, THUS CAUSING A CRASH. THE MANUFACTURER STATED THAT THERE WAS NO DEFECT; THEREFORE, NOTHING COULD BE DONE. THE CONTACT WOULD BE RESPONSIBLE FOR THE REPAIR COSTS BECAUSE THERE IS NO RECALL FOR THE HINGES. HE WAS INFORMED THAT THE AGE OF THE VEHICLE COULD HAVE LED TO THE FAILURE AS WELL. THE FAILURE MILEAGE WAS 115,000.
NHTSA ODI #10255159
318,000 miles · May 23, 2005
Structure
DT: RECENTLY PURCHASED 2000, CHEVROLET EXPRESS WHICH EXHIBITED A DOOR PROBLEM. THE DOOR IS LOOSE. AFTER INSPECTION OF THE SIDE DOOR THERE IS EVIDENCE OF POOR WELDING. THE WELD IS STILL PARTLY INTACT , AND THE OTHER HALF IS LOOSE. THE TWO DOOR ASSEMBLIES ARE VERY LOOSE DUE TO THE POOR WELDING. NO REPAIRS HAVE BEEN MADE. *…
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DT: RECENTLY PURCHASED 2000, CHEVROLET EXPRESS WHICH EXHIBITED A DOOR PROBLEM. THE DOOR IS LOOSE. AFTER INSPECTION OF THE SIDE DOOR THERE IS EVIDENCE OF POOR WELDING. THE WELD IS STILL PARTLY INTACT , AND THE OTHER HALF IS LOOSE. THE TWO DOOR ASSEMBLIES ARE VERY LOOSE DUE TO THE POOR WELDING. NO REPAIRS HAVE BEEN MADE. *AK
NHTSA ODI #10121866
Mileage unknown · Jun 23, 2004
Structure
VEHICLE'S DOOR HINGE IS BROKEN AND INOPERABLE. *MR THE CONSUMER HAD TAKEN THE VEHICLE TO TWO DIFFERENT CHEVROLET DEALERS WHILE THE VEHICLE WAS UNDER IT'S ORIGINAL WARRANTY. THE SIDE DOOR HINGE WAS BROKEN AND NOT OPERABLE. (G 1500) *SC
NHTSA ODI #10079921
100,000 miles · Apr 1, 2004
Electrical SystemPower TrainStructure
WHILE DRIVING AND OR PARKING, IT WAS DIFFICULT FOR THE CONSUMER TO ROLL THE WINDOWS UP OR DOWN ON THE DRIVER'S SIDE. *AK THE PART WAS REPLACED THREE TIMES. THE WINDOW WOULD ONLY MOVE ABOUT 1/4 AN INCH EVERY MINUTE OR SO INTERMITTENTLY. IT WAS DIFFICULT TO OPEN ROLL DOWN THE WINDOW WHEN GOING TROUGH THE TOLL BOOTH. WHEN THE…
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WHILE DRIVING AND OR PARKING, IT WAS DIFFICULT FOR THE CONSUMER TO ROLL THE WINDOWS UP OR DOWN ON THE DRIVER'S SIDE. *AK THE PART WAS REPLACED THREE TIMES. THE WINDOW WOULD ONLY MOVE ABOUT 1/4 AN INCH EVERY MINUTE OR SO INTERMITTENTLY. IT WAS DIFFICULT TO OPEN ROLL DOWN THE WINDOW WHEN GOING TROUGH THE TOLL BOOTH. WHEN THE WINDOW WAS ROLLED DOWN, IT WOULD TAKE ABOUT 5-8 MINUTES TO GET IT BACK UP. GM SUGGESTED THAT THIS WAS NORMAL. OTHER PROBLEMS WERE: THE RIGHT CARGO DOOR PANELS RUBBED TOGETHER AND MADE NOISE, THE SEAT BELT LIGHT DID NOT COME ON AT TIMES, THERE WAS A "WHIRRING" NOISE WHEN THE VEHICLE WAS DRIVEN AT 35 MPH, THE BAR ON THE DRIVER'S SIDE DOOR DID NOT HAVE ENOUGH SPACE FOR THE CONSUMER'S HAND TO USE IT, THE DOOR LOCKS WOULD CLICK WHEN THE VEHICLE WAS IN MOTION, THE MIRROR SWITCH WOULD WORK WITH THE KEY IN THE OFF POSITION, THE LEFT FRONT WINDOW WOULD STICK AT TIMES, THERE WAS A CLUNK SOUND WHEN THE VEHICLE WAS PLACED IN REVERSE AT TIMES, THE RIGHT REAR LIGHT WAS SOMETIMES NOT BRIGHT ENOUGH, AND THE SPRING ON THE GAS PEDAL BROKE. *SC *JB
NHTSA ODI #10059764
54,920 miles · Nov 24, 2003
Seat BeltsSeatsService Brakes, Hydraulic
WHILE DRIVING , THE DRIVER AND PASSENGER SIDE SEAT SNAPPED OFF THE BASE, ON DIFFERENT OCCASIONS. *AK THE SEAT BELTS UNLATCHED BY THEMSELVES, THE REAR BENCH SEAT FAILED TO STAY TIGHT, THE SIDE DOORS WERE DIFFICULT TO OPEN AND THE OUTSIDE MIRRORS VIBRATED AND THE BRAKES WERE FAULTY *JB *NM
NHTSA ODI #10040084
Mileage unknown · May 29, 2002
Structure
SIDE DOOR HINGES ARE STIFFING UP.TRIED OILING NUMEROUS TIMES.DOOR IS VERY HARD TO OPEN AND CLOSE.IF SOMETHING WOULD HAPPEN MY YOUNGER KIDS WILL NOT BE ABEL TO PUSH DOOR OPEN.*AK
VEHICLE DESCRIPTION: PASSENGER VANS EQUIPPED WITH A BRAKE WARNING INDICATOR. SOME OF THESE VEHICLES HAVE A POWER STEERING COOLER HOSE THAT CAN SEPARATE FROM THE POWER BRAKE BOOSTER FLUID FLOW SWITCH ASSEMBLY.
Consequence & remedy
Consequence: IF THIS OCCURS, POWER STEERING FLUID COULD FLOW ONTO HOT ENGINE PARTS AND AN ENGINE COMPARTMENT FIRE COULD OCCUR.
Remedy: DEALERS WILL INSPECT FOR THREE SCREW CLAMPS TO THE POWER STEERING HOSE JOINTS. IF THE CLAMPS ARE NOT THE SCREW TYPE, DEALERS WILL REPLACE THE CLAMPS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
EA04012 · Hydraulic Pump Failres
Opened Apr 30, 2004 · Closed Feb 28, 2005
Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System
GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.
Additional source detail variants (2)
Service Brakes, Hydraulic:power Assist
GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.
Steering:hydraulic Power Assist System
GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.
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