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2004 BMW 525I

Owner reports · Recalls · Investigations

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There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

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When problems were reported

Mileage at the reported incident

72 reports with mileage · 12 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seats. Review the 17 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports17 fire reports2 injury reports

Seats complaints

17 reports
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Mileage unknown · Dec 3, 2013
Air BagsSeat BeltsSeats

THE RESTRAINT LIGHT CAME ON IN MY CAR AND FOR SOME UNKNOWN REASON THE LIGHT WILL NOT RESET. I KNOW FOR A FACT THE DEALERSHIP REPLACED THE PASSENGER SIDE SEAT COVER OR SOMETHING WHILE UNDER WARRANTY, BUT THIS STARTED AROUND 2010 OR 2011 NOT SURE. BUT JUST A FEW DAYS AGO I WAS TOLD IT MAY BE UNDER A RECALL STATUS AS WELL BECAUSE T…

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THE RESTRAINT LIGHT CAME ON IN MY CAR AND FOR SOME UNKNOWN REASON THE LIGHT WILL NOT RESET. I KNOW FOR A FACT THE DEALERSHIP REPLACED THE PASSENGER SIDE SEAT COVER OR SOMETHING WHILE UNDER WARRANTY, BUT THIS STARTED AROUND 2010 OR 2011 NOT SURE. BUT JUST A FEW DAYS AGO I WAS TOLD IT MAY BE UNDER A RECALL STATUS AS WELL BECAUSE THE PASSENGER SEAT WAS SERVICED. AND THE LIGHT SAYS *PASSENGER RESTRAINT SYSTEM FAULT IN PASSENGER RESTRAINT SYSTEM AFFECTING AIRBAG,BELT TENSIONER, OR BELT FORCE LIMITER. CONTINUE TO WEAR SAFETY BELT. BUT MY WIFE AND I ARE BOTH CONCERNED WITH THIS PROBLEM SO IS THIS A RECALL AND WHEN CAN IT BE FIXED, I PLAN ON KEEPING THIS CAR BUT REALLY DO NEED THE BMW COMPANY TO STEP UP TO THE PLATE AND BACK THEIR PRODUCT AS ONE OF THE BEST, THANKING YOU IN ADVANCE. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10554625

35,000 miles · Feb 12, 2013
SeatsFire

THE DRIVERS SIDE HEATED SEAT WAS TURNED ON AND IT BECAME VERY HOT, BURNED A HOLE IN THE SEAT AND BEGAN TO SMOKE. *TR

NHTSA ODI #10497845

90,000 miles · May 13, 2012
SeatsFire

DRIVER SEAT CAUGHT ON FIRE. *TR

NHTSA ODI #10458276

87,000 miles · Feb 6, 2011
Seats

FRONT SEAT HEATING ELEMENTS GOT EXTREMELY HOT AND MADE A BURNING SMELL. PASSENGER AND DRIVER'S LEGS GOT UNCOMFORTABLY HOT TO THE POINT OF DISCOMFORT BEFORE THE HEATER WAS SHUT OFF. *TR

NHTSA ODI #10380888

78,000 miles · Dec 7, 2010
SeatsFire

THE DRIVERS SEAT CATCH FIRE FROM SEAT HEATER ON BMW 525I FROM YEAR 2004 . *TR

NHTSA ODI #10369486

51,545 miles · Dec 8, 2009
SeatsFire

THE SEAT WARMER MALFUNCTIONED AND BURNED A HOLE IN MY DRIVER SEATS AND ALSO A HOLE IN MY PANTS. IF I HAD A PIECE OF PAPER OR SOMETHING IN MY BACK PAPER, IT WOULD HAVE SET IT ON FIRE. *TR

NHTSA ODI #10294976

51,653 miles · Jun 11, 2007
SeatsFire

TL*THE CONTACT OWNS A 2004 BMW 525I. ON APRIL 6, 2007, WHILE DRIVING 55MPH, THERE WAS SMOKE PRESENT IN THE VEHICLE. THE HEATED PASSENGER SEAT CAUGHT FIRE. THE CONTACTS COAT BURNED. THE CONTACT SUSTAINED NO INJURIES. THERE WERE NO PASSENGERS IN THE VEHICLE. THE SALES TEAM IS AWARE THAT THE FAILURE EXIST. THE VEHICLE WAS REPAIR…

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TL*THE CONTACT OWNS A 2004 BMW 525I. ON APRIL 6, 2007, WHILE DRIVING 55MPH, THERE WAS SMOKE PRESENT IN THE VEHICLE. THE HEATED PASSENGER SEAT CAUGHT FIRE. THE CONTACTS COAT BURNED. THE CONTACT SUSTAINED NO INJURIES. THERE WERE NO PASSENGERS IN THE VEHICLE. THE SALES TEAM IS AWARE THAT THE FAILURE EXIST. THE VEHICLE WAS REPAIRED BY THE DEALER AND THEY STATED THE CAUSE WAS FALSE MEMORY. THE FRONT AND BACK SEATS WERE REPLACED. THE CONTACT HAS AN INVOICE WITH THE SPECIFICS RELATED TO THE REPAIRS. THERE WERE NO WARNING INDICATOR LIGHTS PRESENT. THE FIRE DEPARTMENT AND POLICE WERE NOTIFIED. THE CURRENT MILEAGE WAS 52000 AND THE FAILURE MILEAGE WAS 51653.

NHTSA ODI #10192937

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08001 · BMW Airbag Light Illumination

Opened Jan 4, 2008 · Closed Dec 31, 2008

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:sensor/control MODULE-INACTIVE

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Additional source detail variants (3)

Air Bags

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Air Bags:frontal

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.

Air Bags:frontal:sensor/control MODULE-INACTIVE

BMW IS CONDUCTING A SAFETY RECALL CAMPAIGN ON APPROXIMATELY 200,000 MY04 THROUGH MY06 SUBJECT VEHICLES BUILT THROUGH 11/30/05 TO CORRECT THE FRONT PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT. THE SPECIFIC VEHICLES INCLUDED IN THE RECALL AREMY04- 06/ 5-SERIES WITH STANDARD AND SPORT SEATS, MY04-06/ X3-SERIES AND MY06/ 3-SERIES WITH SPORT SEATS. IN ADDITION, BMW WILL EXTEND THE WARRANTY COVERAGE OF THE PASSENGER SEAT AIR BAG OCCUPANT DETECTION MAT TO 10-YEAR/UNLIMITED MILEAGE ON APPROXIMATELY 120,000 REMAINING MY04-06 SUBJECT VEHICLES BUILT THROUGH 11/30/05. THE SPECIFIC VEHICLES INCLUDED IN THE EXTENDED WARRANTY ARE MY 06/ 6 SERIES, MY 06/ 3-SERIES WITH STANDARD SEATS, MY04-05/ Z4, MY04-06/ 7 SERIES, MY 06/ X5, AND MY04-06/ 5-SERIES WITH COMFORT SEATS.THE AVERAGE FREQUENCY OF FAILURES AMONG THE EXTENDED WARRANTY GROUPS WAS LESS THAN 1/7TH OF THE RECALL VEHICLE GROUPS.PLEASE SEE BMW'S 08V-384 RECALL NOTIFICATION FOR FURTHER DETAILSDEPENDING ON SEAT CONFIGURATION AND VEHICLE GEOMETRY, THE OCCUPANT DETECTION MAT CAN FATIGUE DURING USE DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT.SPECIFICALLY, OVER TIME, MICRO-CRACKS COULD DEVELOP IN THE SIDE FLANKS OF THE MAT CAUSING A BROKEN CIRCUIT.A BROKENCIRCUIT CAN LEAD TO THE DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT.