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1999 Volkswagen Passat

Owner reports · Recalls · Investigations

More warning signs than most Passat years

Owner complaints for the 1999 Volkswagen Passat are substantially higher than the model-year median of 110.

About this comparison →

When problems were reported

Mileage at the reported incident

391 reports with mileage · 273 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 184 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 86 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports13 fire reports8 injury reports

What owners actually said

664 reports
140,000 miles · May 23, 2010
Service Brakes, Hydraulic

ABS LIGHT, OIL LIGHT, BLINKING AND THE BRAKE LIGHT BLINKING ARE SIMULTANEOUSLY ON. I CAN HEAR BEEPING AND THE AIR CONDITIONING UNIT TURNS OFF (BUT THE FAN STILL RUNS) WHEN APPROACHING A COMPLETE STOP, THEN THE OIL LIGHT STOPS BLINKING THEN WHEN ACCELERATING, I CAN HEAR THE AC UNIT CLICK BACK ON AND THE OIL LIGHT STARTS BLINKIN…

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ABS LIGHT, OIL LIGHT, BLINKING AND THE BRAKE LIGHT BLINKING ARE SIMULTANEOUSLY ON. I CAN HEAR BEEPING AND THE AIR CONDITIONING UNIT TURNS OFF (BUT THE FAN STILL RUNS) WHEN APPROACHING A COMPLETE STOP, THEN THE OIL LIGHT STOPS BLINKING THEN WHEN ACCELERATING, I CAN HEAR THE AC UNIT CLICK BACK ON AND THE OIL LIGHT STARTS BLINKING AGAIN. MAJOR RECALL NEEDED FROM OTHER SIMILAR RESPONSES ONLINE. *TR

NHTSA ODI #10331880

84,000 miles · Apr 19, 2010
Service Brakes, Electric

ABS MODULE FAILED ON 1999 VOLKSWAGEN PASSAT. ABS NO LONGER FUNCTIONS. *TR

NHTSA ODI #10326420

190,000 miles · Mar 10, 2010
Fuel System, Gasoline

I HAD MY CAR DIAGNOSED AT THE VW DEALER, AND THEY SAID THERE ARE EMISSION PROBLEMS RELATED TO THE RECALL I RECENTLY FOUND ON MY CAR, WHEN I CALLED THE NUMBER ON THE RECALL, VW CUSTOMER SERVICE INSISTED I WAS NOT INCLUDED BECAUSE MY VIN NUMBER HADN'T BEEN INCLUDED IN THE RECALL. THIS CAR REGULARLY SMOKES, LETS OFF HUGE SMOG CLOU…

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I HAD MY CAR DIAGNOSED AT THE VW DEALER, AND THEY SAID THERE ARE EMISSION PROBLEMS RELATED TO THE RECALL I RECENTLY FOUND ON MY CAR, WHEN I CALLED THE NUMBER ON THE RECALL, VW CUSTOMER SERVICE INSISTED I WAS NOT INCLUDED BECAUSE MY VIN NUMBER HADN'T BEEN INCLUDED IN THE RECALL. THIS CAR REGULARLY SMOKES, LETS OFF HUGE SMOG CLOUDS WHEN I PUT GAS AND IS A FIRE RISK ACCORDING TO THEIR RECALL. I DON'T DRIVE IT BECAUSE I'M AFRAID IT IS GOING TO EXPLODE INTO FLAMES. *TR

NHTSA ODI #10318490

109,000 miles · Feb 11, 2010
Fuel System, GasolineVehicle Speed Control

WINTER 2008-2009 HAD SEVERAL TIMES WHEN CAR WOULD ACCELERATE ON IT'S OWN. BRAKES DID NOT HELP. ONLY WAY TO STOP IS TO APPLY BRAKES WITH BOTH FEET AND SLOW DOWN ENOUGH TO PULL OVER AND PUT IN NEUTRAL, WHICH MAKES TAC GO OVER 7000 RPM'S. HAD THROTTLE BODY CLEANED AND RESET IN SPRING OF 2009 BUT PROBLEM RECURRED AGAIN THIS YEAR. ON…

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WINTER 2008-2009 HAD SEVERAL TIMES WHEN CAR WOULD ACCELERATE ON IT'S OWN. BRAKES DID NOT HELP. ONLY WAY TO STOP IS TO APPLY BRAKES WITH BOTH FEET AND SLOW DOWN ENOUGH TO PULL OVER AND PUT IN NEUTRAL, WHICH MAKES TAC GO OVER 7000 RPM'S. HAD THROTTLE BODY CLEANED AND RESET IN SPRING OF 2009 BUT PROBLEM RECURRED AGAIN THIS YEAR. ON MONDAY, FEB. 8, 2010 TEMPERATURE WAS IN LOW TEENS. WARMED CAR FOR APPROX. 7 MIN. DROVE SLOWLY DUE TO BAD ROAD CONDITIONS AND AT APPROX. 3 MILES INTO DRIVE CAR STARTED ACCELERATING AGAIN ON ITS OWN AND NO PLACE TO PULL OFF. HAD TO STOP IN EXTREMELY DANGEROUS POSITION AND PRAY I WASN'T HIT BEFORE I COULD SAFELY START CAR AGAIN. FINALLY ABLE TO RESTART ENGINE AFTER APPROX. 5 MIN. WITHOUT REVVING PROBLEM BUT APPROX. 2 MILES LATER CAR AGAIN ACCELERATED ON IT'S OWN. TOOK TO DEALER AND THEY DID A GENERAL DIAGNOSIS WHICH SHOWED NOTHING. THIS IS AN EXTREMELY DANGEROUS SITUATION AND MAKES ME EXTREMELY NERVOUS TO DRIVE MY CAR. VW OF AMERICA STATES THAT MY CAR WAS NOT IN ANY RECALL AND THEY ARE UNAWARE OF ANY PROBLEM WITH MY CAR AND COULD NOT DIVULGE IF THEY RECEIVED ANY OTHER COMPLAINTS. *TR

NHTSA ODI #10308700

115,000 miles · Jan 3, 2010
Vehicle Speed Control

2PM IN SOUTHERN CALIFORNIA WITH PERFECT DRIVING CONDITIONS.... DRIVING ABOUT 30 MPH DOWN CITY SURFACE STREET - WHEN ALL OF THE SUDDEN THE CAR ACCELERATED TO 60MPH - VERY SCARY - 1999 VW PASSAT GLX CAR IS A BIT OVER 115K MILES IN EXCELLENT CONDITION. CAR WAS PULLED OVER AFTER BRAKING AND PULLING UP EMERGENCY BRAKE - CAR CONTINU…

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2PM IN SOUTHERN CALIFORNIA WITH PERFECT DRIVING CONDITIONS.... DRIVING ABOUT 30 MPH DOWN CITY SURFACE STREET - WHEN ALL OF THE SUDDEN THE CAR ACCELERATED TO 60MPH - VERY SCARY - 1999 VW PASSAT GLX CAR IS A BIT OVER 115K MILES IN EXCELLENT CONDITION. CAR WAS PULLED OVER AFTER BRAKING AND PULLING UP EMERGENCY BRAKE - CAR CONTINUED REVVING UNTIL CAR WAS QUICKLY TURNED OFF. POPPED HOOD - LET ENGINE COOL FOR 10 - 15 MINUTES - TRIED TO RESTART BUT CAR REVVED AGAIN SO SHUT IT OFF AND WILL HAVE REPAIR SHOP RETRIEVE IT & BRING TO SHOP TO GET LOOKED AT. TOO SCARED TO DRIVE AGAIN. FIRST TIME IT HAPPENED SINCE PURCHASING CAR A FEW MONTHS AGO. *TR

NHTSA ODI #10297852

110,000 miles · Dec 2, 2009
Visibility

TL*THE CONTACT OWNS A 1999 VOLKSWAGEN PASSAT. WHILE DRIVING HE ATTEMPTED TO OPEN HE DRIVERS SIDE WINDOW AND THE ENTIRE WINDOW FELL OFF TRACK INSIDE THE DOOR. THE CONTACT MADE SEVERAL ATTEMPTS TO CLOSE THE WINDOW WITH THE AUTOMATIC SWITCH AND WAS UNSUCCESSFUL. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER AND THERE WERE NO PRI…

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TL*THE CONTACT OWNS A 1999 VOLKSWAGEN PASSAT. WHILE DRIVING HE ATTEMPTED TO OPEN HE DRIVERS SIDE WINDOW AND THE ENTIRE WINDOW FELL OFF TRACK INSIDE THE DOOR. THE CONTACT MADE SEVERAL ATTEMPTS TO CLOSE THE WINDOW WITH THE AUTOMATIC SWITCH AND WAS UNSUCCESSFUL. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER AND THERE WERE NO PRIOR WARNINGS. THE CURRENT AND FAILURE MILEAGES WERE 110,000.

NHTSA ODI #10294299

7,000 miles · Nov 13, 2009
Tires

IN AN EFFORT TO MAKE THIS AS SHORT AS POSSIBLE, I BOUGHT 4 NEW CONTINENTAL CONTIPROCO TIRES IN JUNE 2009 FOR A 99 VW PASSAT. AFTER DRIVING LESS THAN 7K MILES, WHILE TRAVELING IN THE MIDDLE LANE OF A MAJOR HIGHWAY ABOUT 65 MPH THE RIGHT REAR TIRE SEPARATED INTO 3 PIECES. I DID NOT HIT ANYTHING THAT I KNOW OF AND PULLED OFF THE …

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IN AN EFFORT TO MAKE THIS AS SHORT AS POSSIBLE, I BOUGHT 4 NEW CONTINENTAL CONTIPROCO TIRES IN JUNE 2009 FOR A 99 VW PASSAT. AFTER DRIVING LESS THAN 7K MILES, WHILE TRAVELING IN THE MIDDLE LANE OF A MAJOR HIGHWAY ABOUT 65 MPH THE RIGHT REAR TIRE SEPARATED INTO 3 PIECES. I DID NOT HIT ANYTHING THAT I KNOW OF AND PULLED OFF THE ROAD IMMEDIATELY. IT WAS SIMILAR TO A TRUCK RETREAD TIRE THAT SEPARATES AND YOU SEE ON THE ROAD ALL THE TIME. CONTINENTAL WILL REPLACE THE TIRE BUT QUITE HONESTLY I DON?T TRUST THEIR PRODUCTS AT THIS TIME. IF THIS OCCURRED ON A FRONT TIRE, I WOULD HAVE ROLLED OVER. *TR

NHTSA ODI #10292073

120,000 miles · Nov 11, 2009
Service Brakes, Hydraulic

I HAVE A 1999 VW PASSAT. I HAD MY BRAKE PAD REPLACED IN MARCH 2009, SINCE THAT TIME MY ABS BRAKE LIGHT CAME ON AND NEED TO BE REPLACED. IN CHECKING REPORT FOR RECALL NOTICE. I SEE WERE NHTSA.DOT.GOV.HAS A REPORT DATE AUGUST 2009, CONCERNING A PROBLEM WITH LONG-TERM EFFECT OF ABS IN PASSENGER CARS AND LTVS. IT WILL COST ME $200. …

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I HAVE A 1999 VW PASSAT. I HAD MY BRAKE PAD REPLACED IN MARCH 2009, SINCE THAT TIME MY ABS BRAKE LIGHT CAME ON AND NEED TO BE REPLACED. IN CHECKING REPORT FOR RECALL NOTICE. I SEE WERE NHTSA.DOT.GOV.HAS A REPORT DATE AUGUST 2009, CONCERNING A PROBLEM WITH LONG-TERM EFFECT OF ABS IN PASSENGER CARS AND LTVS. IT WILL COST ME $200. AND SOMETHING DOLLARS ACCORDING TO MY MECHANIC. *TR

NHTSA ODI #10291862

110,000 miles · Jul 29, 2009
Engine And Engine Cooling

THE ENGINE IN MY 1999 VOLKSWAGEN PASSAT 1.8T APPEARS TO BE DEAD. OIL PRESSURE LIGHT COMES ON AND WON'T GO OFF. VOLKSWAGEN IS AWARE THAT THEY PROVIDED BAD INFORMATION ON OIL CHNAGE INTERVALS FOR THIS CARS, BUT STILL INSISTS OWNERS HAVE DOCEMENTS FOR EVERY OIL CHANGE EVER ON THE CAR. AS THE SECOND OWNER OF THIS CAR, THIS IS IMPOSS…

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THE ENGINE IN MY 1999 VOLKSWAGEN PASSAT 1.8T APPEARS TO BE DEAD. OIL PRESSURE LIGHT COMES ON AND WON'T GO OFF. VOLKSWAGEN IS AWARE THAT THEY PROVIDED BAD INFORMATION ON OIL CHNAGE INTERVALS FOR THIS CARS, BUT STILL INSISTS OWNERS HAVE DOCEMENTS FOR EVERY OIL CHANGE EVER ON THE CAR. AS THE SECOND OWNER OF THIS CAR, THIS IS IMPOSSIBLE FOR ME TO PROVE. ALSO, I CHANGE MY OWN OIL, AGAIN MAKING IT IMPOSSIBLE TO PROVE THE INTERVALS TO THEIR SATISFACTION. MECHANIC HAS TOLD ME THAT AT MINIMUM, THEY HAVE TO PULL THE ENGINE TO REPLACE THE OIL PUMP, BUT THAT THE ENGINE IS LIKELY SO FULL OF SLUDGE THAT THE ENGINE WILL NEED TO BE REBUILT OR REPLACED, TO THE TUNE OF ABOUT $8000. VOLKSWAGEN KNOWS THIS IS A DEFECT THAT IS THEIR FAULT, LOOK FOR A MEMO TITLED: AUGUST 2004 SUBJECT: WARRANTY EXTENSION FOR 1998 - 2004 MODEL YEAR VOLKSWAGEN PASSAT SEDAN OR WAGON EQUIPPED WITH TURBO ENGINE NOTE THAT AFTER REPAIR THE OIL SPEC HAS CHANGED FROM THE ORIGINAL AND THE INTERVAL BETWEEN CHANGES IS SHORTER - AN OUTRIGHT ADMISSION THAT THEY DESGINED THE ENGINE INCORRECTLY IF EVER I'VE SEEN ONE. *TR

NHTSA ODI #10278728

140,000 miles · Jul 20, 2009
Service Brakes, Hydraulic

ABS MODULE FAILURE, RANDOM DRIVING STYLE/CONDITIONS. *TR

NHTSA ODI #10277530

Official recalls

5

08V156000 · Fuel System, Gasoline:delivery

Apr 7, 2008

VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE.

Consequence & remedy

Consequence: A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.

Remedy: DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 13, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.

02V026000 · Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

Jan 25, 2002

ON SOME PASSENGER VEHICLES, THE FUEL TANK FILLER NECK CAN SUFFER ABRASION DAMAGE IF THE REAR TIRE GOES FLAT AND THE VEHICLE IS DRIVEN UNTIL THE TIRE DISINTEGRATES.

Consequence & remedy

Consequence: FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.

Remedy: DEALERS WILL FIT PASSAT VEHICLES WITH A NEW WHEEL HOUSE LINER THAT WILL BETTER PROTECT THE CAR'S FILLER NECK. JETTA VEHICLES WILL BE FITTED WITH A DIFFERENT METAL SHIELD DESIGNED TO ENHANCE ABRASION PROTECTION IN THE EVENT OF TIRE DISINTEGRATION. OWNER NOTIFICATION BEGAN JUNE 13, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

00V414000 · Steering:linkages:rod:relay:connecting

Dec 6, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE TIE RODS OF THE STEERING ASSEMBLY ARE PROTECTED ON EACH SIDE BY A SEAL TO PREVENT MOISTURE AND DUST PARTICLES FROM ENTERING THE SWIVEL BEARING MECHANISM. IT IS POSSIBLE THAT SOME TIE ROD SEALS MAY NOT SEAL PROPERLY.

Consequence & remedy

Consequence: IF MOISTURE AND/OR DUST PARTICLES ENTER THE SWIVEL BEARING MECHANISM, THE SWIVEL BEARING COULD WEAR OVER TIME DIMINISHING THE STEERING CONTROL OF THE VEHICLE.

Remedy: DEALERS WILL REPLACE THE TIE RODS.

99V248000 · Steering:linkages:rod:relay:connecting

Sep 13, 1999

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE TIE RODS OF THE STEERING ASSEMBLY ARE PROTECTED ON EACH SIDE BY A SEAL TO PREVENT MOISTURE AND DUST PARTICLES FROM ENTERING THE SWIVEL BEARING MECHANISM. IT IS POSSIBLE THAT SOME TIE ROD SEALS MAY NOT SEAL PROPERLY.

Consequence & remedy

Consequence: IF MOISTURE AND/OR DUST PARTICLES ENTER THE SWIVEL BEARING MECHANISM, THE SWIVEL BEARING COULD WEAR OVER TIME DIMINISHING THE STEERING CONTROL OF THE VEHICLE.

Remedy: DEALERS WILL REPLACE THE TIE RODS.

99V131001 · Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings

May 21, 1999

VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS. A CONTROL VALVE IN THE VACUUM HOSE CONNECTING THE BRAKE BOOSTER TO THE INTAKE MANIFOLD MAY NOT OPEN OR CLOSE FULLY AT TEMPERATURES BELOW -4 F UNDER CERTAIN DRIVING CONDITIONS.

Consequence & remedy

Consequence: THIS CONDITION COULD CAUSE INSUFFICIENT VACUUM TO BE PROVIDED TO THE BRAKE BOOSTER.

Remedy: DEALERS WILL INSTALL A VACUUM BY-PASS SYSTEM INTO VEHICLES OPERATED IN THESE STATES WHICH IS DESIGNED TO PROVIDE SUFFICIENT VACUUM FOR FULL BRAKE ASSIST UNDER ALL WEATHER CONDITIONS.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

8

EA07014 · Passenger Engine Compartment Fires

Opened Sep 28, 2007 · Closed Jul 7, 2008

Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System

THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.

Additional source detail variants (2)

Electrical System:ignition

THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.

Engine And Engine Cooling:exhaust System

THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.

DP05003 · Alleged Premature Tie Rod Failure

Opened Aug 8, 2005 · Closed Dec 9, 2005

Status: closed (inferred from source dates) · Steering:linkages:tie Rod Assembly

ON AUGUST 2, 2005, ODI RECEIVED A PETITION SUBMITTED BY MS. MIRIAM SCHNEIDER OF OLNEY, MD, REQUESTING AN INVESTIGATION OF ALLEGEDLY DEFECTIVE TIE RODS IN CERTAIN MODEL YEAR (MY) 1999 VOLKSWAGEN PASSAT VEHICLES NOT INCLUDED IN TWO PREVIOUS SAFETY RECALL CAMPAIGNS (IDENTIFIED HENCEFORTH AS THE SUBJECT VEHICLES).IN A SEPTEMBER 1999 LETTER, VOLKSWAGEN OF AMERICA, INC. (VW) NOTIFIED THE AGENCY THAT AN UNDETERMINED PERCENTAGE OF MY 1998-1999 VOLKSWAGEN PASSAT AND AUDI A4, A6, AND A8 VEHICLES CONTAINED A SAFETY-RELATED DEFECT AFFECTING ALUMINUM TIE ROD ENDS IN THE STEERING SYSTEM.VW INDICATED THAT IT WAS POSSIBLE THAT SOME TIE RODS WOULD NOT SEAL PROPERLY WHICH COULD ALLOW MOISTURE AND DUST PARTICLES TO ENTER THE SWIVEL BEARING MECHANISM, RESULTING IN PREMATURE WEAR.THE APPROXIMATELY 22,200 VOLKSWAGEN AND 29,700 AUDI VEHICLES AFFECTED BY THIS RECALL (IDENTIFIED BY NHTSA RECALL NO. 99V-248) WERE BUILT FROM JANUARY 1998 THROUGH JULY 1998 AND FELL WITHIN A SPECIFIC VEHICLE IDENTIFICATION NUMBER (VIN) RANGE.IN NOVEMBER 2000, VW CHOSE TO EXPAND THE SCOPE OF THE RECALL (IDENTIFIED BY NHTSA RECALL NO. 00V-414) AFTER IT DETERMINED THAT SOME POTENTIALLY DEFECTIVE ALUMINUM TIE ROD ENDS MAY HAVE BEEN INSTALLED IN AN ADDITIONAL 44,000 VOLKSWAGEN AND 39,000 AUDI VEHICLES BUILT FROM AUGUST 1998 THROUGH APRIL 1999.THESE SUBJECT RECALL ACTIONS WERE NOT INFLUENCED BY ODI.INSTEAD, VW MADE AN INDEPENDENT DETERMINATION TO CONDUCT A RECALL AFTER GERMAN VEHICLE INSPECTION AUTHORITIES NOTIFIED IT OF ?WORN? TIE RODS AND FACTORY INSPECTION OF SOME ?WORN? TIE RODS REVEALED IMPROPER SEALING.ACCORDING TO A DECEMBER 2004 REPORT, THE PETITIONER BROUGHT HER MY 1999 PASSAT TO AN AUTHORIZED VOLKSWAGEN DEALER FOR AN UNRELATED RECALL REPAIR WHERE SHE WAS NOTIFIED BY SERVICE PERSONNEL THAT, AFTER 59,000 MILES TRAVELED, THE TIE RODS ?HAVE TOO MUCH PLAY,? AND THE RECOMMENDED REPAIRS WOULD NOT BE COVERED FREE OF CHARGE BECAUSE HER VIN (WVWNA63B1XE499116) WAS OUTSIDE THE RECALL RANGE.IN JUNE 2005, AFTER 65,400 MILES TRAVELED, THE PETITIONER PAID $588.59 TO REPLACE WORN INNER AND OUTER TIE ROD ENDS ON BOTH SIDES OF THE VEHICLE.THE PETITION LETTER SPECIFICALLY REQUESTS THAT THE SCOPE OF VW?S RECALL BE EXPANDED TO INCLUDE THE PETITIONER?S VEHICLE AND THAT SHE BE REIMBURSED FOR THE COST OF THE REPAIRS.THERE ARE A TOTAL OF 191 NON-DUPLICATIVE COMPLAINTS TO ODI AND VW THAT ALLEGE PREMATURE WEAR OF EITHER ONE OR BOTH OUTER TIE ROD ENDS IN THE SUBJECT VEHICLES.AS OF NOVEMBER 18, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS OF TIE ROD SEPARATIONS RESULTING IN A LOSS OF VEHICLE CONTROL, CRASH OR INJURY IN THE SUBJECT VEHICLES.THE PETITIONER?S VEHICLE WAS MANUFACTURED ON JUNE 8, 1999 USING REVISED STEEL TIE ROD ENDS AND THEREFORE WAS ALREADY EQUIPPED WITH THE TIE ROD ENDS USED TO REMEDY DEFECTIVE VEHICLES IN THE SUBJECT RECALLS.ANALYSIS INDICATES THAT THERE DOES NOT APPEAR TO BE A SAFETY-RELATED DEFECT TREND WITH RESPECT TO THE STEEL TIE ROD ENDS USED IN THE SUBJECT VEHICLES.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AS DEFINED BY THE PETITIONER AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

EA04017 · STUCK-OPEN Throttle

Opened Jun 30, 2004 · Closed Feb 10, 2005

Status: closed (inferred from source dates) · Fuel System, Gasoline:fuel Injection System

VWOA HAS RECALLED APPROXIMATELY 28,300 MY 1998-99 A6 VEHICLES IN COLD WEATHER STATES THAT EXPERIENCED THE HIGHEST RATE OF THROTTLE ICING INCIDENTS IN THE SUBJECT VEHICLES (04V-495).THE FAILURE RATE IN THE A4 AND PASSAT VEHICLES IS MUCH LOWER THAN IN THE RECALLED VEHICLES.ODI WILL CONTINUE TO MONITOR THE EXPERIENCE IN THE A4 AND PASSAT VEHICLES.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS FOR THE AUDI A4 OR VW PASSAT VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY A CHANGE IN CIRCUMSTANCES. FOR FURTHER DETAILS SEE THE ATTACHED CLOSING REPORT.

EA03020 · Passenger Air Bag Lid Failure

Opened Oct 7, 2003 · Closed Apr 23, 2004

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal

THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.

Additional source detail variants (2)

Air Bags:frontal

THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.

Air Bags

THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.

PE03021 · Passenger Sir Door Mounting Stud Failure

Opened May 23, 2003 · Closed Oct 7, 2003

Status: closed (inferred from source dates) · Air Bags:frontal

ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).

EA00028 · Fuel Tank Puncture

Opened Dec 28, 2000 · Closed Jan 29, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

No summary supplied.

PE00033 · Fuel Tank Puncture

Opened Aug 10, 2000 · Closed Dec 28, 2000

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.

RQ99008 · Power Brake Booster Vacuum BY-PASS

Opened Jun 1, 1999 · Closed Nov 14, 2000

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available