NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
664 reports90,000 miles · Jul 29, 2005
Engine And Engine CoolingService Brakes, Hydraulic
THE ABS, BRAKE AND OIL LIGHT ALL COME ON (OIL WILL FLASH) WITH SPORADIC IRREGULARITIES IN THE TACHOMETER. THE TACHOMETER WILL SOMETIMES DROP TO ZERO. ALL THIS HAPPENS WITH 3 DISTINCT BEEPS WHENEVER I USE THE BRAKES. COLDER TEMPERATURES CAN LESSEN THE OCCURRENCE OF THE PROBLEMS. DEALERSHIP SERVICE SAYS THAT THE ABS MODULE NEEDS T…
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THE ABS, BRAKE AND OIL LIGHT ALL COME ON (OIL WILL FLASH) WITH SPORADIC IRREGULARITIES IN THE TACHOMETER. THE TACHOMETER WILL SOMETIMES DROP TO ZERO. ALL THIS HAPPENS WITH 3 DISTINCT BEEPS WHENEVER I USE THE BRAKES. COLDER TEMPERATURES CAN LESSEN THE OCCURRENCE OF THE PROBLEMS. DEALERSHIP SERVICE SAYS THAT THE ABS MODULE NEEDS TO BE REPLACED AT A COST OF $3600. I HAVE NOT YET APPROVED THE REPAIR ON THE CAR. *NM
NHTSA ODI #10130607
73,560 miles · Jul 26, 2005
Suspension
LOWER CONTROL ARMS RECALL VM. WANTED TO CHARGE ME 325.00 FOR THE RECALL. VW DEALERHIP SAID THE RECALL WAS NOT VALID UNLESS 40K SERVICE WAS PERFORMED. DO NOT SEE THE CORRELATION WITH HAVING SOME FILTERS AND FLUIDS CHANGED (40K SERVICE) WITH A SUSPENSION RECALL. PRIOR TO 40K I HAD CVS CHANGED AND HAD FILTERS AND FLUIDS CHANGED…
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LOWER CONTROL ARMS RECALL VM. WANTED TO CHARGE ME 325.00 FOR THE RECALL. VW DEALERHIP SAID THE RECALL WAS NOT VALID UNLESS 40K SERVICE WAS PERFORMED. DO NOT SEE THE CORRELATION WITH HAVING SOME FILTERS AND FLUIDS CHANGED (40K SERVICE) WITH A SUSPENSION RECALL. PRIOR TO 40K I HAD CVS CHANGED AND HAD FILTERS AND FLUIDS CHANGED. MY CAR HAD A LOT OF PROBLEMS WITH IT AND WAS WORKED ON BY VW DEALERSHIP OVER 20 TIMES BETWEEN 32-49K. I WAS TOLD THE 40K SERVICE WAS NOT NEEDED BECAUSE OF WORK DONE AT 36K. WAS TOLD $240.00 ON 40K SERVICE CHECK WAS NOT NEEDED BECAUSE OF PREVIOUS WORK AND WAS OVER PRICED NOT NOT SMART TO DO. IF THERE IS A MALFUNCTION WITH THE CAR, AND THEIR IS A RECALL, THE OWNER SHOULD NOT HAVE TO PAY FOR IT. IF THEIR WAS DECENT LOGIC FOR ME PAYING FOR THIS RECALL I WOULD HAVE NO PROBLEM WITH IT, BUT I CANNOT FIND IT. IT JUST SEEMS A LOOP HOLE FOR ME TO PAY FOR THE MANUFACTURER'S POOR WORKMANSHIP. THIS LOOP HOLE SHOULD BE CLOSED, THERE IS A LOT OF EXCEPTIONS TO WHY 40K WAS NOT PERFORMED.
NHTSA ODI #10130067
105,487 miles · Jul 25, 2005
Service Brakes, Air
ABS LIGHT APPEARED INTERMITTENTLY, AUTHORZIED VW DEALERSHIP CHARGED ME $100 DIAGNOSIS FEE AND SAID THEY COULDN'T DUPLICATE MY CONCERN ON 10/11/04, 12/03/04,AND 03/05/05. ON 12/03/04 THEY WANT ME TO PAY $1365.83 + TAX TO REPLACE ABS HYDRAULIC PUMP AND CONTROL MODULE ASSY, I DECLINED REPAIR
NHTSA ODI #10130000
86,500 miles · Jul 21, 2005
Service Brakes, Air
THE ABS CONTROLLER IS EXPERIENCING AN INTERMITTENT FAILURE. THE SYMPTOM IS WHEN I HAVE DRIVEN SEVERAL MILES OR WHEN IT IS HOT, THE BRAKE/ABS WARNING LIGHT WILL COME ON. A MECHANIC SAYS THIS IS A COMMON PROBLEM WHICH WILL EVENTUALLY BECOME PERMANENT FAILURE OF THE ABS CONTROLLER. REFER TO NHTSA OID COMPLAINT # 10106162 AND 101207…
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THE ABS CONTROLLER IS EXPERIENCING AN INTERMITTENT FAILURE. THE SYMPTOM IS WHEN I HAVE DRIVEN SEVERAL MILES OR WHEN IT IS HOT, THE BRAKE/ABS WARNING LIGHT WILL COME ON. A MECHANIC SAYS THIS IS A COMMON PROBLEM WHICH WILL EVENTUALLY BECOME PERMANENT FAILURE OF THE ABS CONTROLLER. REFER TO NHTSA OID COMPLAINT # 10106162 AND 10120717 FOR FAILURE OF SAME ABS CONTROLLER ON 1999 AUDI A4. THE PART NUMBER OF THE ABS CONTROLLER IN MY 1999 PASSAT IS 8E0-614-111-B. I AM INVESTIGATING OPTIONS FOR REPAIR, EITHER NEW PART FROM DEALER ($1500) OR REBUILD ($600). THIS IS APPARENTLY A VERY COMMON PROBLEM (MANY COMPLAINTS ON CONSUMER WEB SITES). THE FAILURE IS REPORTED TO BE FAILING SOLDER JOINTS ON A CIRCUIT BOARD IN THE CONTROLLER THOUGH I CANNOT VERIFY THIS PERSONALLY. VW AMERICA WILL NOT ADMIT ANY KNOWLEDGE OF THIS ISSUE (THEY ONLY DISCUSS RECALL OR WARRANTY ISSUES).
NHTSA ODI #10129633
67,000 miles · Jul 11, 2005
Unknown Or Other
MY DRIVER SIDE WINDOW FELL WITHIN THE DOOR YESTERDAY AS I WAS PUSHING THE BUTTON TO BRING IT DOWN. (THE SAME THING HAPPENED TWO YEARS AGO WITH MY PASSENGER SIDE BACK DOOR. VW REPLACED IT AT NO COST ONCE I FOUND OUT ABOUT THE SILENT RECALL. THEY WERE ORIGINALLY GOING TO CHARGE ME $350.) THIS TIME, THEY SAID IT IS NOT COVERED …
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MY DRIVER SIDE WINDOW FELL WITHIN THE DOOR YESTERDAY AS I WAS PUSHING THE BUTTON TO BRING IT DOWN. (THE SAME THING HAPPENED TWO YEARS AGO WITH MY PASSENGER SIDE BACK DOOR. VW REPLACED IT AT NO COST ONCE I FOUND OUT ABOUT THE SILENT RECALL. THEY WERE ORIGINALLY GOING TO CHARGE ME $350.) THIS TIME, THEY SAID IT IS NOT COVERED UNDER WARRANTY SINCE IT IS PAST THE TIME FRAME. WHEN I EXPLAINED THAT THEY WERE AWARE OF THE PROBLEM WHEN I INITIALLY BROUGHT IT IN, BUT DID NOT FIX ALL OF THE WINDOWS THAT IT SHOULD STILL BE COVERED. THEY DISAGREED. IT IS NOT NORMAL FOR A WINDOW TO FALL IN ON A 6-YEAR OLD CAR. PLUS, TO HAVE IT HAPPEN 2X IN ONE CAR!
NHTSA ODI #10128290
Mileage unknown · Jul 8, 2005
Steering
1999 VOLKSWAGEN PASSAT HAD BOTH INNER AND OUTER TIE RODS REPLACED BECAUSE THEY WERE LOOSENING.*MR THE CONSUMER EXPERIENCED THE PROBLEM AS STATED IN THE RECALL, HOWEVER THE VEHICLE IDENTIFICATION NUMBER WAS NOT INCLUDED. THE CONSUMER REQUESTED THAT THE RECALL SHOULD BE EXPANDED. *JB
NHTSA ODI #10129132
75,089 miles · Jul 7, 2005
Power Train
FOR: 99 VOLKSWAGON PASSAT WAGON WHILE MY WIFE AND I WERE PARKING IN FRONT OF A BANK, IN A SUDDEN THE CAR SHOKE VIOLENTLY; WE STOPPED WITHOUT TURNING THE ENGINE OFF... THE CAR WAS SHAKING VERY HARD STILL. WE THEN HAD THIS CAR DIAGNOZED AT A FIRESTONE SERVICE CENTER NEARBY. AFTER A DAY, THE MECHANIC MENTIONED THAT THERE'S MIS…
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FOR: 99 VOLKSWAGON PASSAT WAGON WHILE MY WIFE AND I WERE PARKING IN FRONT OF A BANK, IN A SUDDEN THE CAR SHOKE VIOLENTLY; WE STOPPED WITHOUT TURNING THE ENGINE OFF... THE CAR WAS SHAKING VERY HARD STILL. WE THEN HAD THIS CAR DIAGNOZED AT A FIRESTONE SERVICE CENTER NEARBY. AFTER A DAY, THE MECHANIC MENTIONED THAT THERE'S MISFIRING IN CYLINDER 2, AND IT'S COMMON THING IN PASSAT (I DID NOT KNOW THIS UNTIL THEN), BUT VW NEVER ISSUED A RECALL. SO THEY ASKED ME TO LEAVE THE CAR FOR AN EXTRA DAY SO THEY COULD SOLVE THE PROBLEM. ANOTHER DAY PASSED, THEY INFORMED ME THAT THEY NEEDED MORE TIME; THEY TRIED TO REPLACE THE COIL, IT'S STILL MISFIRING, AND THEY MENTIONED MORE TRIALS, BUT THOSE WERE NOT GOOD TOO. THEY SUGGESTED ME TO BRING THE CAR TO THE DEALERSHIP. ONE HOUR BEFORE I WROTE THIS TO NHTSA, I RESEARCHED THE INTERNET AND I FOUND SIMILAR OCCURANCES OF MISFIRING FROM CYLINDERS, AND A FEW HAS THE SAME TYPE: 99 PASSAT. HERE IS WHAT I HAD FOUND: 1. HTTP://WWW.CONSUMERAFFAIRS.COM/AUTOMOTIVE/VW_COILS.HTML 2. HTTP://EXPERTS.ABOUT.COM/Q/801/4003867.HTM 3. HTTP://WWW.TOPGEAR.COM/CONTENT/FEATURES/STORIES/FAQ/01/MODULES/02_ENGINE/17/ 4. HTTP://WWW.AUTOMOTIVEHELPER.COM/TOPIC291366.HTM 'BOSCHMANN' "NORTH AMERICAN MODELS HAD ALOT OF PROBLEMS WITH CRACKS FORMING IN THE IGNITION COIL." 5. HTTP://INMYEXPERIENCE.COM/ARCHIVES/000213.SHTML VERY RESOURCEFUL, MORE PEOPLE WRITE THEIR CONCERNS OF MISFIRING. 6. HTTP://WWW.CARSURVEY.ORG/VIEWCOMMENTS_REVIEW_23919.HTML .... AND MORE. WHEN THE FIRST IT HAPPENED, I THOUGHT WE JUST HIT AND RAN OVER SOMETHING... I WAS ALREADY IN THE PARKING LOT OF A BANK. STO I PARKED AND LOOKED 30 FT AWAY TO WHERE THE FIRST SHAKE HAPPENED... NOTHING THERE. THEREFORE, I WOULD REQUEST NHTSA TO OPEN AN INVESTIGATION FOR THIS MATTER. IF YOU HAVE ANY QUESTION, I WILL BE BEST TO BE CONTACTED BY EMAIL. SINCERELY, EDWARD YAHYA
NHTSA ODI #10127804
130,000 miles · Jul 7, 2005
Service Brakes, AirService Brakes, Hydraulic
ABS BRAKE LIGHT CAME ON DASH BOARD, CAUSING MY ABS SYSTEM TO NOT FUNCTION AND I HAD IT CHECKED OUT, IT TURNED OUT TO BE A BUSTED ABS MODULE.
NHTSA ODI #10127766
71,000 miles · Jul 6, 2005
Service Brakes, Hydraulic
THE ABS AND ASR (ELECTRONIC STABILITY CONTROL) COMPUTER HAD TO BE REPLACED IN MY CAR. THE CAR ONLY HAD 71,000 MILES. IT ALMOST COST ME WHEN MY LIFE WHEN THE ABS DID NOT KICK IN AND STARTED SLIDING ON A RAINY DAY. IT COST $1,400 AT THE DEALER TO FIX THIS PROBLEM; THE SERVICE TECHNICIAN SAID IT WAS COMMON. THEY ONLY REPLACED THE C…
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THE ABS AND ASR (ELECTRONIC STABILITY CONTROL) COMPUTER HAD TO BE REPLACED IN MY CAR. THE CAR ONLY HAD 71,000 MILES. IT ALMOST COST ME WHEN MY LIFE WHEN THE ABS DID NOT KICK IN AND STARTED SLIDING ON A RAINY DAY. IT COST $1,400 AT THE DEALER TO FIX THIS PROBLEM; THE SERVICE TECHNICIAN SAID IT WAS COMMON. THEY ONLY REPLACED THE COMPUTER.
NHTSA ODI #10127649
65,123 miles · Jul 4, 2005
Service Brakes, Air
ABS CONTROL MODULE FAILURE SERIAL 8EO 614 111P 1999 PASSAT WAGON, 1.8T 4CYL. ABS AND BRAKE LIGHTS FLASHING. QUOTED $3150 FROM VW TO REPAIR
NHTSA ODI #10127382
Official recalls
5Apr 7, 2008
VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE.
Consequence & remedy
Consequence: A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.
Remedy: DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 13, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.
Jan 25, 2002
ON SOME PASSENGER VEHICLES, THE FUEL TANK FILLER NECK CAN SUFFER ABRASION DAMAGE IF THE REAR TIRE GOES FLAT AND THE VEHICLE IS DRIVEN UNTIL THE TIRE DISINTEGRATES.
Consequence & remedy
Consequence: FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.
Remedy: DEALERS WILL FIT PASSAT VEHICLES WITH A NEW WHEEL HOUSE LINER THAT WILL BETTER PROTECT THE CAR'S FILLER NECK. JETTA VEHICLES WILL BE FITTED WITH A DIFFERENT METAL SHIELD DESIGNED TO ENHANCE ABRASION PROTECTION IN THE EVENT OF TIRE DISINTEGRATION. OWNER NOTIFICATION BEGAN JUNE 13, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
Dec 6, 2000
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE TIE RODS OF THE STEERING ASSEMBLY ARE PROTECTED ON EACH SIDE BY A SEAL TO PREVENT MOISTURE AND DUST PARTICLES FROM ENTERING THE SWIVEL BEARING MECHANISM. IT IS POSSIBLE THAT SOME TIE ROD SEALS MAY NOT SEAL PROPERLY.
Consequence & remedy
Consequence: IF MOISTURE AND/OR DUST PARTICLES ENTER THE SWIVEL BEARING MECHANISM, THE SWIVEL BEARING COULD WEAR OVER TIME DIMINISHING THE STEERING CONTROL OF THE VEHICLE.
Remedy: DEALERS WILL REPLACE THE TIE RODS.
Sep 13, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE TIE RODS OF THE STEERING ASSEMBLY ARE PROTECTED ON EACH SIDE BY A SEAL TO PREVENT MOISTURE AND DUST PARTICLES FROM ENTERING THE SWIVEL BEARING MECHANISM. IT IS POSSIBLE THAT SOME TIE ROD SEALS MAY NOT SEAL PROPERLY.
Consequence & remedy
Consequence: IF MOISTURE AND/OR DUST PARTICLES ENTER THE SWIVEL BEARING MECHANISM, THE SWIVEL BEARING COULD WEAR OVER TIME DIMINISHING THE STEERING CONTROL OF THE VEHICLE.
Remedy: DEALERS WILL REPLACE THE TIE RODS.
May 21, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS. A CONTROL VALVE IN THE VACUUM HOSE CONNECTING THE BRAKE BOOSTER TO THE INTAKE MANIFOLD MAY NOT OPEN OR CLOSE FULLY AT TEMPERATURES BELOW -4 F UNDER CERTAIN DRIVING CONDITIONS.
Consequence & remedy
Consequence: THIS CONDITION COULD CAUSE INSUFFICIENT VACUUM TO BE PROVIDED TO THE BRAKE BOOSTER.
Remedy: DEALERS WILL INSTALL A VACUUM BY-PASS SYSTEM INTO VEHICLES OPERATED IN THESE STATES WHICH IS DESIGNED TO PROVIDE SUFFICIENT VACUUM FOR FULL BRAKE ASSIST UNDER ALL WEATHER CONDITIONS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
8EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
DP05003 · Alleged Premature Tie Rod Failure
Opened Aug 8, 2005 · Closed Dec 9, 2005
Status: closed (inferred from source dates) · Steering:linkages:tie Rod Assembly
ON AUGUST 2, 2005, ODI RECEIVED A PETITION SUBMITTED BY MS. MIRIAM SCHNEIDER OF OLNEY, MD, REQUESTING AN INVESTIGATION OF ALLEGEDLY DEFECTIVE TIE RODS IN CERTAIN MODEL YEAR (MY) 1999 VOLKSWAGEN PASSAT VEHICLES NOT INCLUDED IN TWO PREVIOUS SAFETY RECALL CAMPAIGNS (IDENTIFIED HENCEFORTH AS THE SUBJECT VEHICLES).IN A SEPTEMBER 1999 LETTER, VOLKSWAGEN OF AMERICA, INC. (VW) NOTIFIED THE AGENCY THAT AN UNDETERMINED PERCENTAGE OF MY 1998-1999 VOLKSWAGEN PASSAT AND AUDI A4, A6, AND A8 VEHICLES CONTAINED A SAFETY-RELATED DEFECT AFFECTING ALUMINUM TIE ROD ENDS IN THE STEERING SYSTEM.VW INDICATED THAT IT WAS POSSIBLE THAT SOME TIE RODS WOULD NOT SEAL PROPERLY WHICH COULD ALLOW MOISTURE AND DUST PARTICLES TO ENTER THE SWIVEL BEARING MECHANISM, RESULTING IN PREMATURE WEAR.THE APPROXIMATELY 22,200 VOLKSWAGEN AND 29,700 AUDI VEHICLES AFFECTED BY THIS RECALL (IDENTIFIED BY NHTSA RECALL NO. 99V-248) WERE BUILT FROM JANUARY 1998 THROUGH JULY 1998 AND FELL WITHIN A SPECIFIC VEHICLE IDENTIFICATION NUMBER (VIN) RANGE.IN NOVEMBER 2000, VW CHOSE TO EXPAND THE SCOPE OF THE RECALL (IDENTIFIED BY NHTSA RECALL NO. 00V-414) AFTER IT DETERMINED THAT SOME POTENTIALLY DEFECTIVE ALUMINUM TIE ROD ENDS MAY HAVE BEEN INSTALLED IN AN ADDITIONAL 44,000 VOLKSWAGEN AND 39,000 AUDI VEHICLES BUILT FROM AUGUST 1998 THROUGH APRIL 1999.THESE SUBJECT RECALL ACTIONS WERE NOT INFLUENCED BY ODI.INSTEAD, VW MADE AN INDEPENDENT DETERMINATION TO CONDUCT A RECALL AFTER GERMAN VEHICLE INSPECTION AUTHORITIES NOTIFIED IT OF ?WORN? TIE RODS AND FACTORY INSPECTION OF SOME ?WORN? TIE RODS REVEALED IMPROPER SEALING.ACCORDING TO A DECEMBER 2004 REPORT, THE PETITIONER BROUGHT HER MY 1999 PASSAT TO AN AUTHORIZED VOLKSWAGEN DEALER FOR AN UNRELATED RECALL REPAIR WHERE SHE WAS NOTIFIED BY SERVICE PERSONNEL THAT, AFTER 59,000 MILES TRAVELED, THE TIE RODS ?HAVE TOO MUCH PLAY,? AND THE RECOMMENDED REPAIRS WOULD NOT BE COVERED FREE OF CHARGE BECAUSE HER VIN (WVWNA63B1XE499116) WAS OUTSIDE THE RECALL RANGE.IN JUNE 2005, AFTER 65,400 MILES TRAVELED, THE PETITIONER PAID $588.59 TO REPLACE WORN INNER AND OUTER TIE ROD ENDS ON BOTH SIDES OF THE VEHICLE.THE PETITION LETTER SPECIFICALLY REQUESTS THAT THE SCOPE OF VW?S RECALL BE EXPANDED TO INCLUDE THE PETITIONER?S VEHICLE AND THAT SHE BE REIMBURSED FOR THE COST OF THE REPAIRS.THERE ARE A TOTAL OF 191 NON-DUPLICATIVE COMPLAINTS TO ODI AND VW THAT ALLEGE PREMATURE WEAR OF EITHER ONE OR BOTH OUTER TIE ROD ENDS IN THE SUBJECT VEHICLES.AS OF NOVEMBER 18, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS OF TIE ROD SEPARATIONS RESULTING IN A LOSS OF VEHICLE CONTROL, CRASH OR INJURY IN THE SUBJECT VEHICLES.THE PETITIONER?S VEHICLE WAS MANUFACTURED ON JUNE 8, 1999 USING REVISED STEEL TIE ROD ENDS AND THEREFORE WAS ALREADY EQUIPPED WITH THE TIE ROD ENDS USED TO REMEDY DEFECTIVE VEHICLES IN THE SUBJECT RECALLS.ANALYSIS INDICATES THAT THERE DOES NOT APPEAR TO BE A SAFETY-RELATED DEFECT TREND WITH RESPECT TO THE STEEL TIE ROD ENDS USED IN THE SUBJECT VEHICLES.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AS DEFINED BY THE PETITIONER AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.
EA04017 · STUCK-OPEN Throttle
Opened Jun 30, 2004 · Closed Feb 10, 2005
Status: closed (inferred from source dates) · Fuel System, Gasoline:fuel Injection System
VWOA HAS RECALLED APPROXIMATELY 28,300 MY 1998-99 A6 VEHICLES IN COLD WEATHER STATES THAT EXPERIENCED THE HIGHEST RATE OF THROTTLE ICING INCIDENTS IN THE SUBJECT VEHICLES (04V-495).THE FAILURE RATE IN THE A4 AND PASSAT VEHICLES IS MUCH LOWER THAN IN THE RECALLED VEHICLES.ODI WILL CONTINUE TO MONITOR THE EXPERIENCE IN THE A4 AND PASSAT VEHICLES.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS FOR THE AUDI A4 OR VW PASSAT VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY A CHANGE IN CIRCUMSTANCES. FOR FURTHER DETAILS SEE THE ATTACHED CLOSING REPORT.
EA03020 · Passenger Air Bag Lid Failure
Opened Oct 7, 2003 · Closed Apr 23, 2004
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Additional source detail variants (2)
Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Air Bags
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
PE03021 · Passenger Sir Door Mounting Stud Failure
Opened May 23, 2003 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Air Bags:frontal
ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).
EA00028 · Fuel Tank Puncture
Opened Dec 28, 2000 · Closed Jan 29, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
PE00033 · Fuel Tank Puncture
Opened Aug 10, 2000 · Closed Dec 28, 2000
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.
RQ99008 · Power Brake Booster Vacuum BY-PASS
Opened Jun 1, 1999 · Closed Nov 14, 2000
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
There is no summary currently available
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