IllustrationABS LIGHT IN MY 1998 PASSAT GLX WILL COME ON INTERMITTANTLY ALONG WITH THE BRAKE AND LOW OIL LIGHTS. WROTE PRESIDENT OF VW OF AMERICA AND WAS TOLD THEY WOULD NOT HELP. THEY WANT TO REPLACE ABS MODULE AT $2200. THE WEB IS FULL OF FOLKS WITH THE SAME PROBLEM. THE PART MUST BE DEFECTIVE...THERE SHOULD BE A RECALL.
1998 Volkswagen Passat
Owner reports · Recalls · Investigations
More warning signs than most Passat years
Owner complaints for the 1998 Volkswagen Passat are substantially higher than the model-year median of 110.
About this comparison →How this year compares
Owner complaints by model year
Compare all Passat years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
50–25K
1025–50K
3550–75K
4775–100K
22100–150K
8150K+
127 reports with mileage · 204 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Suspension. Review the 90 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 70 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Steering. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
6 crash reports4 fire reports8 injury reports
What owners actually said
331 reportsWHEN DRIVING AT AN UNDETERMINED SPEED ABS LIGHT APPEARED ON THE DASHBOARD. CONSUMER INFORMED THE DEALER ABOUT THIS ISSUE. HOWEVER, MECHANIC WAS UNABLE TO DUPLICATE THE PROBLEM. *AK
VOLKSWAGEN HAD NOT TAKEN ANY ACTION TO PERFORM THREE RECALLS ON 1998 VOLKSWAGEN PASSAT. LETTER ANSWERED BY MR. ALBERTO JIMENEZ VIA EMAIL. *PH *LA
WHILE DRIVING AT ANY SPEED, THE CONSUMER WOULD HEAR A SQUEAKING SOUND COMING FROM THE FRONT END. THE VEHICLE WAS TAKEN TO THE DEALER, WHO FOUND THAT THE RIGHT OUTER AND INNER TIE RODS NEEDED TO BE REPLACED. *AK
MECHANIC IS TELLING ME ALL FOUR TIE ROD ASSEMLBIES AND CONTROL ARMS NEED REPLACED. I HAVE BEEN HEARIN A LOUD CRUNCHING NOICE EVERYTIME I GO OVER A SMALL BUMP OR TURN A CORNER. *AK
MY 1998 VW PASSAT HAS 57,000 MILES ON IT AND A PROBLEM WITH THE ABS CONTROL UNIT. THE ABS LIGHT STAYS ON STEADILY AND THE BRAKE LIGHT FLASHES WITH AN AUDIBLE FOUR-CHIME TONE. THE VW DEALER TESTED AND CONFIRMED THAT I NEED A NEW ABS CONTROL MODULE. THE COST OF PARTS AND LABOR IS $1900. . VW OF AMERICA DECLINED TO HELP WITH THIS P…
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MY 1998 VW PASSAT HAS 57,000 MILES ON IT AND A PROBLEM WITH THE ABS CONTROL UNIT. THE ABS LIGHT STAYS ON STEADILY AND THE BRAKE LIGHT FLASHES WITH AN AUDIBLE FOUR-CHIME TONE. THE VW DEALER TESTED AND CONFIRMED THAT I NEED A NEW ABS CONTROL MODULE. THE COST OF PARTS AND LABOR IS $1900. . VW OF AMERICA DECLINED TO HELP WITH THIS PROBLEM. *JB
MY 1998 VW PASSAT HAS 85,000 MILES ON IT AND A PROBLEM WITH THE ABS CONTROL UNIT. THE ABS LIGHT STAYS ON STEADILY AND THE BRAKE LIGHT FLASHES WITH AN AUDIBLE FOUR-CHIME TONE. THE VW DEALER TESTED AND CONFIRMED THAT I NEED A NEW ABS PUMP/CONTROL. THE COST OF PARTS AND LABOR IS $2,100. SINCE PURCHASING THIS VEHICLE, I HAVE HAD…
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MY 1998 VW PASSAT HAS 85,000 MILES ON IT AND A PROBLEM WITH THE ABS CONTROL UNIT. THE ABS LIGHT STAYS ON STEADILY AND THE BRAKE LIGHT FLASHES WITH AN AUDIBLE FOUR-CHIME TONE. THE VW DEALER TESTED AND CONFIRMED THAT I NEED A NEW ABS PUMP/CONTROL. THE COST OF PARTS AND LABOR IS $2,100. SINCE PURCHASING THIS VEHICLE, I HAVE HAD MANY PROBLEMS WITH IT FROM REPLACING THE TURBO CHARGER TO A COMPLETE REPLACEMENT OF THE FRONT-END SUSPENSION TO NAME A FEW. VW OF AMERICA DECLINED TO HELP WITH THIS PROBLEM BECAUSE OF THE MILEAGE. I USED TO OWN A TOYOTA WITH 250,000 MILES ON IT WHEN I SOLD IT AND NEVER HAD PROBLEMS WITH IT LIKE I HAVE WITH THIS CAR.*AK
VEHICLE LOST ALL POWER ON FREEWAY TRAVELING AT 65 MPH. WOULD NOT TURN OVER. LINKAGE TO TIMING BELT MALFUNCTIONED @ 100,710 MILES. FOUND OUT THAT BOTH TIMING BELT AND LINKAGE ARE NOT DUE TO BE CHANGED UNTIL 105,000. FAULTY PRIOR TO VW'S SPECIFICATIONS. *JB
1998 VW PASSAT 20V GLS SEDAN VIN: [XXX] ABS FAULT INDICATED BY ABS AND BRAKE INSTRUMENT CLUSTER LIGHTS FLASHING AND INSTRUMENT ALARM SOUNDING. 1 FAULTS FOUND: 01203 - ELECTRICAL CONNECTION BETWEEN ABS AND INSTRUMENT CLUSTER 03-10 - NO SIGNAL - INTERMITTENT DIAGNOSED AS FAULTY ABS CONTROL MODULE. SAFETY ISSUE - ACCORDING T…
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1998 VW PASSAT 20V GLS SEDAN VIN: [XXX] ABS FAULT INDICATED BY ABS AND BRAKE INSTRUMENT CLUSTER LIGHTS FLASHING AND INSTRUMENT ALARM SOUNDING. 1 FAULTS FOUND: 01203 - ELECTRICAL CONNECTION BETWEEN ABS AND INSTRUMENT CLUSTER 03-10 - NO SIGNAL - INTERMITTENT DIAGNOSED AS FAULTY ABS CONTROL MODULE. SAFETY ISSUE - ACCORDING TO THE OWNER'S MANUAL: "IF ABS WARNING LIGHT AND BRAKE WARNING LIGHT LIT UP TOGETHER, IT IS POSSIBLE REAR WHEELS WILL LOCK-UP EARLY UNDER HARD BRAKING. THIS COULD CAUSE LOSS OF VEHICLE CONTROL AND MAY BE DUE TO THE ELECTRONIC BRAKE PRESSURE DISTRIBUTION NOT FUNCTIONING. HAVE YOUR VEHICLE SERVICED IMMEDIATELY BY AN AUTHORIZED VOLKSWAGEN DEALER OR A QUALIFIED INDEPENDENT REPAIR SHOP" MODULE IN CAR: [XXX] CURRENT VW REPLACEMENT MODULE: [XXX] I HAVE CALLED AROUND TO AT LEAST 6 DEALERS, "LIST" PRICE RANGES FROM $1500 - $1900 FOR THE CURRENTLY AVAILABLE "Q" MODULE. MY LOCAL DEALER TOLD ME THEY HAD STOCK AND LIST PRICE WAS $1000, BUT WHEN THE PART WAS DELIVERED THAT PRICE HAD CHANGED TO $1600 LIST. I SURELY WOULD NOT HAVE ORDERED THE PART IF IT I HAD BEEN QUOTED THAT PRICE! PART WAS REFUSED, HOWEVER ACCORDING TO THE PARTS DRIVER I TALKED TO A YEAR AGO (AND AS RECENTLY AS THIS FALL) THE PART WAS $1000 LIST, AND LATELY THEY HAVE BEEN DELIVERING 4 - 5 OF THEM A WEEK TO INDEPENDENT SHOPS DOING THESE REPAIRS. FROM VARIOUS FORUMS (VWVORTEX, CLUB B5 PASSAT, AUDI WORLD, BENTLEY TECHNICAL WEB, VAG COM TECH FORUM) I HAVE LEARNED THE FAILURE RATES FOR THE 97 - 2000 MODEL YEAR B5 PLATFORM CARS (AUDI A4, VW PASSAT) THAT SHARE THE SAME [XXX] (B OR P) MODULES HAVE BEEN FAILING AT AN ALARMING RATE. IN MY OPINION VWOA NEEDS TO ISSUE A SAFETY RECALL TO ADDRESS THE PREMATURE ABS CONTROL MODULE FAILURES IN THESE VEHICLES. *LA UPDATED 07/27/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
CAR WOULD NOT GO IN REVERSE. FINALLY AFTER TRYING AGAIN IT DID AND BROUGHT TO MECHANIC. PROBABLY A TRANSMISSION PROBLEM. TOWED TO DEALER. FROM THEN ON ITS BEEN A NIGHTMARE. TWO WEEKS LATER AND THEY STILL HAVE MY CAR. THE TRANSMISSION NEEDED TO BE REPLACED (COVERED UNDER POWERTRAIN), JUST ABOUT EVERY DAY GET A CALL THAT SOMETHING…
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CAR WOULD NOT GO IN REVERSE. FINALLY AFTER TRYING AGAIN IT DID AND BROUGHT TO MECHANIC. PROBABLY A TRANSMISSION PROBLEM. TOWED TO DEALER. FROM THEN ON ITS BEEN A NIGHTMARE. TWO WEEKS LATER AND THEY STILL HAVE MY CAR. THE TRANSMISSION NEEDED TO BE REPLACED (COVERED UNDER POWERTRAIN), JUST ABOUT EVERY DAY GET A CALL THAT SOMETHING ELSE NEEDS REPLACING. WAS TOLD THAT THE MASS AIR FLOW CENSOR NEEDED REPLACING AND WAS COVERED. GAVE APPROVAL. WEEK LATER GOT CALL THAT ITS NOT COVERED (ANY OTHER STORE WOULD HAVE TO HONOR THE INCORRECT PRICE TAG AND EAT THAT COST-NO-NOT THE DEALER!). ALL ELECTRICAL PROBLEMS. ERROR CODE FLAGGED 10 PROBLEMS WHEN ORIGINALLY BROUGHT IN. OUTER CV BOOTS WORN, HARNESS (SOME KIND OF ELECTRICAL WIRING GOING TO CENSOR), COOLANT HOSE, 2ND AIR HOSE. THE ELECTRICAL SYSTEM IN THAT CAR HAS BEEN INFERIOR SINCE DAY ONE. HOSES AND PARTS REPLACED WITHIN FIRST MONTH OF OWNING NEW CAR. INFERIOR ON VW AND AWFUL RESPONSE FROM VW. HAD RECALL ON FILTER LEADING TO AIR FLOW CENSOR. SEEMS TO ME THAT THE MASS AIR FLOW CENSOR IS ALSO PROBLEM AND SHOULD BE UNDER RECALL. HAVE READ PRIOR COMPLAINTS ON THIS YEAR/MODEL AND SEEMS THE ELECTRICAL SYSTEM ITSELF IS MAJOR PROBLEM. *AK
Official recalls
402V026000 · Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Jan 25, 2002
ON SOME PASSENGER VEHICLES, THE FUEL TANK FILLER NECK CAN SUFFER ABRASION DAMAGE IF THE REAR TIRE GOES FLAT AND THE VEHICLE IS DRIVEN UNTIL THE TIRE DISINTEGRATES.
Consequence & remedy
Consequence: FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.
Remedy: DEALERS WILL FIT PASSAT VEHICLES WITH A NEW WHEEL HOUSE LINER THAT WILL BETTER PROTECT THE CAR'S FILLER NECK. JETTA VEHICLES WILL BE FITTED WITH A DIFFERENT METAL SHIELD DESIGNED TO ENHANCE ABRASION PROTECTION IN THE EVENT OF TIRE DISINTEGRATION. OWNER NOTIFICATION BEGAN JUNE 13, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
99V248000 · Steering:linkages:rod:relay:connecting
Sep 13, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE TIE RODS OF THE STEERING ASSEMBLY ARE PROTECTED ON EACH SIDE BY A SEAL TO PREVENT MOISTURE AND DUST PARTICLES FROM ENTERING THE SWIVEL BEARING MECHANISM. IT IS POSSIBLE THAT SOME TIE ROD SEALS MAY NOT SEAL PROPERLY.
Consequence & remedy
Consequence: IF MOISTURE AND/OR DUST PARTICLES ENTER THE SWIVEL BEARING MECHANISM, THE SWIVEL BEARING COULD WEAR OVER TIME DIMINISHING THE STEERING CONTROL OF THE VEHICLE.
Remedy: DEALERS WILL REPLACE THE TIE RODS.
99V131001 · Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings
May 21, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS. A CONTROL VALVE IN THE VACUUM HOSE CONNECTING THE BRAKE BOOSTER TO THE INTAKE MANIFOLD MAY NOT OPEN OR CLOSE FULLY AT TEMPERATURES BELOW -4 F UNDER CERTAIN DRIVING CONDITIONS.
Consequence & remedy
Consequence: THIS CONDITION COULD CAUSE INSUFFICIENT VACUUM TO BE PROVIDED TO THE BRAKE BOOSTER.
Remedy: DEALERS WILL INSTALL A VACUUM BY-PASS SYSTEM INTO VEHICLES OPERATED IN THESE STATES WHICH IS DESIGNED TO PROVIDE SUFFICIENT VACUUM FOR FULL BRAKE ASSIST UNDER ALL WEATHER CONDITIONS.
98V134000 · Engine And Engine Cooling:cooling System
Jun 22, 1998
VEHICLE DESCRIPTION: PASSENGER VEHICLES. IF THE ENGINE BACKFIRES DURING A COLD-START, AN AIR SCREEN WHICH IS LOOSELY SEATED IN THE AIR FLOW METER CAN BECOME DAMAGED.
Consequence & remedy
Consequence: SCREEN PIECES COULD ENTER THE INTAKE AIR FLOW SYSTEM AND PREVENT THE THROTTLE PLATE FROM RETURNING TO ITS FULL IDLE POSITION.
Remedy: DEALERS WILL INSTALL A RETAINING RING TO HOLD THE AIR SCREEN IN PLACE.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
6EA04017 · STUCK-OPEN Throttle
Opened Jun 30, 2004 · Closed Feb 10, 2005
Status: closed (inferred from source dates) · Fuel System, Gasoline:fuel Injection System
VWOA HAS RECALLED APPROXIMATELY 28,300 MY 1998-99 A6 VEHICLES IN COLD WEATHER STATES THAT EXPERIENCED THE HIGHEST RATE OF THROTTLE ICING INCIDENTS IN THE SUBJECT VEHICLES (04V-495).THE FAILURE RATE IN THE A4 AND PASSAT VEHICLES IS MUCH LOWER THAN IN THE RECALLED VEHICLES.ODI WILL CONTINUE TO MONITOR THE EXPERIENCE IN THE A4 AND PASSAT VEHICLES.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS FOR THE AUDI A4 OR VW PASSAT VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY A CHANGE IN CIRCUMSTANCES. FOR FURTHER DETAILS SEE THE ATTACHED CLOSING REPORT.
EA03020 · Passenger Air Bag Lid Failure
Opened Oct 7, 2003 · Closed Apr 23, 2004
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Additional source detail variants (2)
Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Air Bags
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
PE03021 · Passenger Sir Door Mounting Stud Failure
Opened May 23, 2003 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Air Bags:frontal
ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).
EA00028 · Fuel Tank Puncture
Opened Dec 28, 2000 · Closed Jan 29, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
PE00033 · Fuel Tank Puncture
Opened Aug 10, 2000 · Closed Dec 28, 2000
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.
RQ99008 · Power Brake Booster Vacuum BY-PASS
Opened Jun 1, 1999 · Closed Nov 14, 2000
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
There is no summary currently available