IllustrationABS AND BRAKE WARNING LIGHTS FLASHING. BRAKES WORK BUT ABS MAY NOT. DEALER QUOTES $1450 FOR REPAIR PART ALONE, PLUS LABOR. THIS IS A VERY COMMON PROBLEM FOR THESE CARS AND VW REFUSES TO EITHER RECALL OR COVER REPAIR COST.*AK
1998 Volkswagen Passat
Owner reports · Recalls · Investigations
More warning signs than most Passat years
Owner complaints for the 1998 Volkswagen Passat are substantially higher than the model-year median of 110.
About this comparison →How this year compares
Owner complaints by model year
Compare all Passat years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
50–25K
1025–50K
3550–75K
4775–100K
22100–150K
8150K+
127 reports with mileage · 204 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Suspension. Review the 90 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 70 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Steering. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
6 crash reports4 fire reports8 injury reports
What owners actually said
331 reportsAT 105,000 MILES THE ABS AND BRAKE WARNING LIGHTS BEGAN TO COME ON INTERMITTENTLY ON MY 1998 VW PASSAT. I TOOK IT TO A VW MECHANIC WHO DIAGNOSED AS A FAILED INSTRUMENT CLUSTER. REPLACED CLUSTER FOR $600, DIDN'T RESOLVE BRAKE PROBLEM. RESEARCH INDICATES THE PROBLEM TO LIKELY BE ABS PUMP ELECTRONIC SYSTEM (INTEGRAL TO ABS PUMP). T…
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AT 105,000 MILES THE ABS AND BRAKE WARNING LIGHTS BEGAN TO COME ON INTERMITTENTLY ON MY 1998 VW PASSAT. I TOOK IT TO A VW MECHANIC WHO DIAGNOSED AS A FAILED INSTRUMENT CLUSTER. REPLACED CLUSTER FOR $600, DIDN'T RESOLVE BRAKE PROBLEM. RESEARCH INDICATES THE PROBLEM TO LIKELY BE ABS PUMP ELECTRONIC SYSTEM (INTEGRAL TO ABS PUMP). THE INSTALLED PART IS 8E0614111P, VW PRESCRIBES REPLACING WITH 8E0614111Q (UPGRADED PART). LIST PRICE FOR THE "Q" PART IS $2400. COMPLAINING BECAUSE: 1) PROBLEM IS LIKELY FAILED ELECTRONIC COMPONENTS WHICH ARE SOLD ONLY INTEGRAL TO MECHANICAL PUMP, THEREBY GOUGING PURCHASERS, 2) RESEARCH ON THE INTERNET AND DISCUSSIONS WITH PART DEALERS AND SERVICE SHOPS INDICATES THAT THIS PROBLEM IS COMMON AND BASIC TO PASSATS AND AUDIS; VW SHOULD EITHER PAY THE TOTAL COST OR MAKE IT CHEAPER TO REPAIR. SEE: HTTP://TECH.BENTLEYPUBLISHERS.COM/THREAD.JSPA?THREADID=2447&START=0&TSTART=0. *AK
THE CONSUMER STATED THAT THE CONTROL ARM BROKE AND IT WAS NOTICED WHEN THE VEHICLE WAS BEING TOWED. THE CONSUMER WAS UNABLE TO DRIVE THE VEHICLE AND IT WAS NO LONGER UNDER WARRANTY. THE CONSUMER WAS TOLD BY THE DEALER THAT HE WOULD HAVE TO WAIT UNTIL THIS PROBLEM WAS UNDER RECALL BEFORE THEY WOULD DO ANYTHING. *AK *SC *JB
ABS CONTROLLER FAILED ON MY 1998 VW PASSAT. THE VEHICLE HAS ONLY 70K MILES ON IT. THIS APPARENTLY IS QUITE A COMMON FAILURE ON THE VW/AUDI VEHICLES. *JB
1998 VOLKSWAGON PASSAT 1.8 TURBO 39, 250 MILEAGE. FRONT END NOISE, REDUCED CONTROL IN HANDLING, RESULTED IN THE REPLACEMENT OF ALL CONTROL ARMS & TIE ROD ENDS ON DRIVER SIDE- THE LOWER FOUND TO HAVE CORROSION IN THE SOCKET.*AK
ABS LIGHT AND BRAKE LIGHT COMES ON INTERMITTENTLY INDICATING ABS FAILURE.DEALER SAID IT IS A BAD ABS COMPUTER $1500+ 2 TO 3 HOURS OF LABOR. THIS STARTED THIS MONTH AND GOES ON AND OFF .*AK
1998 VW PASSAT: HEARD LOUD CLANKING NOISES ESPECIALLY WHEN TURNING VEHICLE. REPORTED TO VW SERVICE DEPARTMENT LOCAL DEALERSHIP. ADVISED THE THE UPPER CONTROL ARM JOINT IS WORN AND NEED REPLACEMENT. FURTHER, BOTH LEFT AND RIGHT TIE RODS ARE TOTALLY SHOT AND NEED REPLACING. CHECKED AND FOUND THAT THE TIE ROD PROBLEM WAS RECALLED B…
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1998 VW PASSAT: HEARD LOUD CLANKING NOISES ESPECIALLY WHEN TURNING VEHICLE. REPORTED TO VW SERVICE DEPARTMENT LOCAL DEALERSHIP. ADVISED THE THE UPPER CONTROL ARM JOINT IS WORN AND NEED REPLACEMENT. FURTHER, BOTH LEFT AND RIGHT TIE RODS ARE TOTALLY SHOT AND NEED REPLACING. CHECKED AND FOUND THAT THE TIE ROD PROBLEM WAS RECALLED BY NHTSA SEP. 1999 (99V-248) BUT THAT MY VEHICLE WAS NOT INCLUDED IN RECALL. DO NOT KNOW WHY AS THE PROBLEM DESCRIBED IS THE SAME. ADDITIONALLY, NUMEROUS COMPLAINTS ABOUT THE CONTROL ARMS HAVE BEEN NOTED ON THIS SITE, YET VW OF AMERICA, WHO ADVISED ME ARE AWARE AND SENSITIVE TO THE PROBLEM, REFUSED ASSISTANCE IN REPAIRING THE VEHICLE. ALSO THE RECALLED TIE RODS REPLACEMENT WAS REFUSED TO BE FIXED BY THEM. PLEASE FOLLOW UP AND INVESTIGATE VW OF AMERICA FOR THESE VERY IMPORTANT SAFETY ISSUES SINCE I WAS TOLD THAT THEY CAN CAUSE SERIOUS DRIVER ACCIDENTS. I AM ALSO WONDERING WHY THE BRAKE ROTORS NEEDED REPLACEMENT WHEN NEW BRAKES WERE INSTALLED. DO NOT TRUST VW TO BE A SAFE VEHICLE AT THIS TIME. *AK
I OWN A 1998 VOLKSWAGEN PASSAT AND I'M THE ORIGINAL OWNER. I HAVE DONE ALL [EVEN MORE THAN] THE RECOMMENDED MAINTENANCE ON THE PASSAT. I HAD THE CONTROL ARMS REPLACED ONCE ALREADY 2 YEARS AGO [NOT UNDER RECALL OR REIMBURSED FOR THIS PROCEDURE]. I AM ONCE AGAIN GETTING CONSIDERABLE CRAKING NOISES FROM MY CONTROL ARMS IN MY FRO…
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I OWN A 1998 VOLKSWAGEN PASSAT AND I'M THE ORIGINAL OWNER. I HAVE DONE ALL [EVEN MORE THAN] THE RECOMMENDED MAINTENANCE ON THE PASSAT. I HAD THE CONTROL ARMS REPLACED ONCE ALREADY 2 YEARS AGO [NOT UNDER RECALL OR REIMBURSED FOR THIS PROCEDURE]. I AM ONCE AGAIN GETTING CONSIDERABLE CRAKING NOISES FROM MY CONTROL ARMS IN MY FRONT SUSPENSION. I DO NOT DRIVE MY PASSAT ABNORMALLY NOR HAD ANY ACCIDENTS WITH IT. I FEEL THAT THIS HAPPENING TO MY PASSAT IS NOT A NORMAL WEAR AND TEAR ISSUE, BUT SOMETHING ELSE - BAD DESIGN OR MATERIALS? *LA
CONTLOR ARMS ON MY CAR HAVE BEEN DAMAGED. THE RUBBER USED TO PRODUCE TIE RODS IS TOO SOFT AND THE CAR MAKES NOISE WHILE DRIVING OVER BUMPS. THE FAILURE ALSO DOES NOT ALLOW TO PERFORM ALIGMENT ON MY VEHICLE UNTIL FIXED. COST OF REPAIR OVER $600.*AK THIS IS A WELL KNOWN PROBLEM ON THE SUSPENSION FOR VW, AUDI AND CAR OWNERS.
I PURCHASED A PRE-OWNED 1998 VW PASSAT SEDAN WITH 36,000 MILES ON IT IN 2002 WHICH WAS A GREAT DEAL!! OR SO I THOUGHT. SINCE THAT TIME I HAVE STARTED HEARING A NOISE COMING FROM THE FRONT RIGHT TIRE.. OR SUSPENSION .. LIKE A CREAKING, CRUNCHING, KNOCKING NOISE. I TOOK IT TO A VW DEALERSHIP AND WAS TOLD THAT THE CONTROL ARMS ON …
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I PURCHASED A PRE-OWNED 1998 VW PASSAT SEDAN WITH 36,000 MILES ON IT IN 2002 WHICH WAS A GREAT DEAL!! OR SO I THOUGHT. SINCE THAT TIME I HAVE STARTED HEARING A NOISE COMING FROM THE FRONT RIGHT TIRE.. OR SUSPENSION .. LIKE A CREAKING, CRUNCHING, KNOCKING NOISE. I TOOK IT TO A VW DEALERSHIP AND WAS TOLD THAT THE CONTROL ARMS ON THE RIGHT AND THE TIE RODS NEEDED TO BE REPLACED. I FOUND OUT THAT THE TIE RODS HAD BEEN RECALLED AND THE ONES ON MY VEHICLE HAD BEEN REPLACED UNDER THAT RECALL IN 2001, BUT HAD AGAIN WORN OUT. I FIND IT HARD TO BELIEVE THAT TIE RODS WOULD WEAR OUT OVER A 3 YEAR PERIOD SINCE THE CAR BARELY HAS 70,000 MILES ON IT. I HAVE VIEWED THIS WEBSITE AND FOUND OVER 200 COMPLAINTS CONCERNING THIS PROBLEM AND AM CURIOUS WHAT VW PLANS TO DO.. WAIT UNTIL SOMEONE DIES WHEN A CONTROL ARM SNAPS? VW NEEDS TO RECALL THIS ITEM NOW!*AK
Official recalls
402V026000 · Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Jan 25, 2002
ON SOME PASSENGER VEHICLES, THE FUEL TANK FILLER NECK CAN SUFFER ABRASION DAMAGE IF THE REAR TIRE GOES FLAT AND THE VEHICLE IS DRIVEN UNTIL THE TIRE DISINTEGRATES.
Consequence & remedy
Consequence: FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.
Remedy: DEALERS WILL FIT PASSAT VEHICLES WITH A NEW WHEEL HOUSE LINER THAT WILL BETTER PROTECT THE CAR'S FILLER NECK. JETTA VEHICLES WILL BE FITTED WITH A DIFFERENT METAL SHIELD DESIGNED TO ENHANCE ABRASION PROTECTION IN THE EVENT OF TIRE DISINTEGRATION. OWNER NOTIFICATION BEGAN JUNE 13, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
99V248000 · Steering:linkages:rod:relay:connecting
Sep 13, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE TIE RODS OF THE STEERING ASSEMBLY ARE PROTECTED ON EACH SIDE BY A SEAL TO PREVENT MOISTURE AND DUST PARTICLES FROM ENTERING THE SWIVEL BEARING MECHANISM. IT IS POSSIBLE THAT SOME TIE ROD SEALS MAY NOT SEAL PROPERLY.
Consequence & remedy
Consequence: IF MOISTURE AND/OR DUST PARTICLES ENTER THE SWIVEL BEARING MECHANISM, THE SWIVEL BEARING COULD WEAR OVER TIME DIMINISHING THE STEERING CONTROL OF THE VEHICLE.
Remedy: DEALERS WILL REPLACE THE TIE RODS.
99V131001 · Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings
May 21, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS. A CONTROL VALVE IN THE VACUUM HOSE CONNECTING THE BRAKE BOOSTER TO THE INTAKE MANIFOLD MAY NOT OPEN OR CLOSE FULLY AT TEMPERATURES BELOW -4 F UNDER CERTAIN DRIVING CONDITIONS.
Consequence & remedy
Consequence: THIS CONDITION COULD CAUSE INSUFFICIENT VACUUM TO BE PROVIDED TO THE BRAKE BOOSTER.
Remedy: DEALERS WILL INSTALL A VACUUM BY-PASS SYSTEM INTO VEHICLES OPERATED IN THESE STATES WHICH IS DESIGNED TO PROVIDE SUFFICIENT VACUUM FOR FULL BRAKE ASSIST UNDER ALL WEATHER CONDITIONS.
98V134000 · Engine And Engine Cooling:cooling System
Jun 22, 1998
VEHICLE DESCRIPTION: PASSENGER VEHICLES. IF THE ENGINE BACKFIRES DURING A COLD-START, AN AIR SCREEN WHICH IS LOOSELY SEATED IN THE AIR FLOW METER CAN BECOME DAMAGED.
Consequence & remedy
Consequence: SCREEN PIECES COULD ENTER THE INTAKE AIR FLOW SYSTEM AND PREVENT THE THROTTLE PLATE FROM RETURNING TO ITS FULL IDLE POSITION.
Remedy: DEALERS WILL INSTALL A RETAINING RING TO HOLD THE AIR SCREEN IN PLACE.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
6EA04017 · STUCK-OPEN Throttle
Opened Jun 30, 2004 · Closed Feb 10, 2005
Status: closed (inferred from source dates) · Fuel System, Gasoline:fuel Injection System
VWOA HAS RECALLED APPROXIMATELY 28,300 MY 1998-99 A6 VEHICLES IN COLD WEATHER STATES THAT EXPERIENCED THE HIGHEST RATE OF THROTTLE ICING INCIDENTS IN THE SUBJECT VEHICLES (04V-495).THE FAILURE RATE IN THE A4 AND PASSAT VEHICLES IS MUCH LOWER THAN IN THE RECALLED VEHICLES.ODI WILL CONTINUE TO MONITOR THE EXPERIENCE IN THE A4 AND PASSAT VEHICLES.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS FOR THE AUDI A4 OR VW PASSAT VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY A CHANGE IN CIRCUMSTANCES. FOR FURTHER DETAILS SEE THE ATTACHED CLOSING REPORT.
EA03020 · Passenger Air Bag Lid Failure
Opened Oct 7, 2003 · Closed Apr 23, 2004
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Additional source detail variants (2)
Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Air Bags
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
PE03021 · Passenger Sir Door Mounting Stud Failure
Opened May 23, 2003 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Air Bags:frontal
ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).
EA00028 · Fuel Tank Puncture
Opened Dec 28, 2000 · Closed Jan 29, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
PE00033 · Fuel Tank Puncture
Opened Aug 10, 2000 · Closed Dec 28, 2000
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.
RQ99008 · Power Brake Booster Vacuum BY-PASS
Opened Jun 1, 1999 · Closed Nov 14, 2000
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
There is no summary currently available