IllustrationTHE TIMING CHAIN SYSTEM IS DEFECTIVE AND THEY KNOW IT. WHY DIDN'T THEY INFORM ME OF THIS.MAYBE BECAUSE THEY HAVE HANDS FULL WITH THE EMISSION CHEATING SCANDAL. OR IF THEY DID THEM THEY WOULD BE LIABLE FOR ALL THE COMPLAINTS BEFORE. PLEASE PUTVOUTCA RECALL. THIS CAR IS DANGEROUS !!!!!
1998 Volkswagen Passat
Owner reports · Recalls · Investigations
More warning signs than most Passat years
Owner complaints for the 1998 Volkswagen Passat are substantially higher than the model-year median of 110.
About this comparison →How this year compares
Owner complaints by model year
Compare all Passat years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
50–25K
1025–50K
3550–75K
4775–100K
22100–150K
8150K+
127 reports with mileage · 204 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Suspension. Review the 90 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 70 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Steering. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
6 crash reports4 fire reports8 injury reports
Steering complaints
52 reportsSTEERING: CONTROL ARMS. THE VEHICLE WAS PURCHASED USED WITH APPROX 34K MILES. SERVICE HAS BEEN MAINTAINED BY OWNER AND/OR INDEPENDENT REPAIR. AT APPROXIMATELY 50K OWNER WAS NOTIFIED BY INDEPENDENT REPAIR SERVICE THAT BOTH UPPER CONTROL ARMS NEEDED TO BE REPLACED. OWNER CHOSE NOT TO DO THE REPAIR AT THAT TIME. DURING 2005 OWNER…
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STEERING: CONTROL ARMS. THE VEHICLE WAS PURCHASED USED WITH APPROX 34K MILES. SERVICE HAS BEEN MAINTAINED BY OWNER AND/OR INDEPENDENT REPAIR. AT APPROXIMATELY 50K OWNER WAS NOTIFIED BY INDEPENDENT REPAIR SERVICE THAT BOTH UPPER CONTROL ARMS NEEDED TO BE REPLACED. OWNER CHOSE NOT TO DO THE REPAIR AT THAT TIME. DURING 2005 OWNER RECEIVED A LETTER FROM VOLKSWAGEN ABOUT A RECALL ON THE AFFECTED PART(S). TWO LOCAL VOLKSWAGEN DEALERSHIPS ACKNOWLEDGED THE PART WAS DEFECTIVE BUT DENIED TO DO THE WORK UNDER THE RECALL NOTIFICATION. BOTH GAVE JUSTIFICATION THAT BECAUSE THE OWNER COULD NOT DOCUMENT SERVICE CHECKS AT THE RECOMMENDED FACTORY INTERVALS THE VOLKSWAGEN COMPANY WOULD NOT PAY FOR PARTS OR SERVICE. OWNER CALLED THE VOLKSWAGEN COMPANY DIRECTLY AND A CUSTOMER SERVICE REPRESENTATIVE VERIFIED THE POLICY. OWNER HAS SINCE REPLACED ONE CONTROL ART, HOWEVER THE OTHER SIDE ALSO NEEDS REPAIR. *TR
I AM THE SECOND OWNER OF A 1998 VOLKSWAGEN PASSAT VIN #[XXX], WHICH HAS A SAFETY RECALL FOR THE TIE ROD ENDS. THE LOCAL VOLKSWAGEN DEALER(S) HAVE ACKNOWLEDGED THAT THE FRONT TIE RODS DO NEED TO BE REPLACED, HOWEVER, THEY WILL NOT HONOR THE SAFETY RECALL. THE REASON IS THAT THERE IS NO RECORD OF FACTORY RECOMMENDED SERVICE CHECK…
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I AM THE SECOND OWNER OF A 1998 VOLKSWAGEN PASSAT VIN #[XXX], WHICH HAS A SAFETY RECALL FOR THE TIE ROD ENDS. THE LOCAL VOLKSWAGEN DEALER(S) HAVE ACKNOWLEDGED THAT THE FRONT TIE RODS DO NEED TO BE REPLACED, HOWEVER, THEY WILL NOT HONOR THE SAFETY RECALL. THE REASON IS THAT THERE IS NO RECORD OF FACTORY RECOMMENDED SERVICE CHECKS. I HAVE HAD THE VEHICLE SERVICED ON A REGULAR BASIS BY A COUPLE OF INDEPENDENT MECHANICS, HOWEVER, I CANNOT PRODUCE THE PAPER WORK FOR THE RECOMMENDED SERVICE CHECKS BETWEEN 35,000 MILES AND 60,000. I CALLED VOLKSWAGEN HEADQUARTERS AND THEY ACKNOWLEDGED THAT ALTHOUGH IT IS A SAFETY RECALL, THEY WILL NOT HONOR THE REPAIR UNLESS I CAN PROVIDE PROOF OF COMPLIANCE. THE SYMPTOMS HAVE PRESENTED THEMSELVES FOR 3/4 YEARS ON AN INTERMITTENT BASIS. I AM IN THE PROCESS OF HAVING MY CURRENT INDEPENDENT MECHANIC REPLACE THE BALL JOINTS. *NM INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
CONSUMER DISAPPOINTED WITH DENIAL FOR REIMBURSEMENT OF REPAIRS ON 2004 VW-PASSAT CONTROL ARM. *BF RECALL CAMPAIGN; NHTSA CAMPAIGN ID NUMBER : 99V248000. THE CONSUMER MADE REPAIRS TO THE VEHICLE FOR A DEFECTIVE STEERING AND CONTROL MECHANISMS. *TC THE CONSUMER WAS DENIED REIMBURSEMENT BECAUSE SHE DID NOT PROVIDE PROOF OF…
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CONSUMER DISAPPOINTED WITH DENIAL FOR REIMBURSEMENT OF REPAIRS ON 2004 VW-PASSAT CONTROL ARM. *BF RECALL CAMPAIGN; NHTSA CAMPAIGN ID NUMBER : 99V248000. THE CONSUMER MADE REPAIRS TO THE VEHICLE FOR A DEFECTIVE STEERING AND CONTROL MECHANISMS. *TC THE CONSUMER WAS DENIED REIMBURSEMENT BECAUSE SHE DID NOT PROVIDE PROOF OF THE 40,000 MILE MAINTENANCE.
THE CONSUMER'S VEHICLE HAD SMOKE COMING FROM THE STEERING COLUMN. THE SMOKE HAD AN ODOR OF BURNING OIL AND SMOKE COMBINED. THE APPEARANCE WAS WHITE. THIS STARTED ONE YEAR AGO AND WENT AWAY, AND NOW THE PROBLEM RECURRED.*AK TOOK CAR TO DEALER IN RAPID CITY SD. THEY SAID THERE WAS AN EXCESS OF GREASE ON CERTAIN PARTS UNDER TH…
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THE CONSUMER'S VEHICLE HAD SMOKE COMING FROM THE STEERING COLUMN. THE SMOKE HAD AN ODOR OF BURNING OIL AND SMOKE COMBINED. THE APPEARANCE WAS WHITE. THIS STARTED ONE YEAR AGO AND WENT AWAY, AND NOW THE PROBLEM RECURRED.*AK TOOK CAR TO DEALER IN RAPID CITY SD. THEY SAID THERE WAS AN EXCESS OF GREASE ON CERTAIN PARTS UNDER THE STERING WHEEL / IN THE STERING WHEEL. THIS BUILD UP OF DUST WOULD CAUSE SMOKE AND SMELL. *EH
TIE ROD FAILURE (EXCESSIVE WEAR), LEADING TO "LOOSE" STEERING ON A 1998 VOLKSWAGEN PASSAT. SOME PASSAT'S OF THIS MODEL YEAR HAVE BEEN PREVIOUSLY RECALLED FOR THIS TYPE OF PROBLEM; VW INFORMS ME THAT MY CAR IS NOT SUBJECT TO THE RECALL. *NM
1998 VW PASSAT: HEARD LOUD CLANKING NOISES ESPECIALLY WHEN TURNING VEHICLE. REPORTED TO VW SERVICE DEPARTMENT LOCAL DEALERSHIP. ADVISED THE THE UPPER CONTROL ARM JOINT IS WORN AND NEED REPLACEMENT. FURTHER, BOTH LEFT AND RIGHT TIE RODS ARE TOTALLY SHOT AND NEED REPLACING. CHECKED AND FOUND THAT THE TIE ROD PROBLEM WAS RECALLED B…
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1998 VW PASSAT: HEARD LOUD CLANKING NOISES ESPECIALLY WHEN TURNING VEHICLE. REPORTED TO VW SERVICE DEPARTMENT LOCAL DEALERSHIP. ADVISED THE THE UPPER CONTROL ARM JOINT IS WORN AND NEED REPLACEMENT. FURTHER, BOTH LEFT AND RIGHT TIE RODS ARE TOTALLY SHOT AND NEED REPLACING. CHECKED AND FOUND THAT THE TIE ROD PROBLEM WAS RECALLED BY NHTSA SEP. 1999 (99V-248) BUT THAT MY VEHICLE WAS NOT INCLUDED IN RECALL. DO NOT KNOW WHY AS THE PROBLEM DESCRIBED IS THE SAME. ADDITIONALLY, NUMEROUS COMPLAINTS ABOUT THE CONTROL ARMS HAVE BEEN NOTED ON THIS SITE, YET VW OF AMERICA, WHO ADVISED ME ARE AWARE AND SENSITIVE TO THE PROBLEM, REFUSED ASSISTANCE IN REPAIRING THE VEHICLE. ALSO THE RECALLED TIE RODS REPLACEMENT WAS REFUSED TO BE FIXED BY THEM. PLEASE FOLLOW UP AND INVESTIGATE VW OF AMERICA FOR THESE VERY IMPORTANT SAFETY ISSUES SINCE I WAS TOLD THAT THEY CAN CAUSE SERIOUS DRIVER ACCIDENTS. I AM ALSO WONDERING WHY THE BRAKE ROTORS NEEDED REPLACEMENT WHEN NEW BRAKES WERE INSTALLED. DO NOT TRUST VW TO BE A SAFE VEHICLE AT THIS TIME. *AK
OUR 1998 PASSAT HAS ONLY 50,000 MILES ON IT, AND YET ALL OF THE EXPENSIVE FRONT CONTROL ARMS ARE STARTING TO GO BAD. THEY ARE GETTING PLAY IN THE BALL JOINTS, WHICH ARE ONLY REPLACEABLE BY REPLACING THE WHOLE CONTROL ARMS. SINCE THERE ARE A TOTAL OF 8 CONTROL ARMS, THE COST OF REPAIR IS POTENTIALLY VERY HIGH. AND IF THEY ARE NOT…
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OUR 1998 PASSAT HAS ONLY 50,000 MILES ON IT, AND YET ALL OF THE EXPENSIVE FRONT CONTROL ARMS ARE STARTING TO GO BAD. THEY ARE GETTING PLAY IN THE BALL JOINTS, WHICH ARE ONLY REPLACEABLE BY REPLACING THE WHOLE CONTROL ARMS. SINCE THERE ARE A TOTAL OF 8 CONTROL ARMS, THE COST OF REPAIR IS POTENTIALLY VERY HIGH. AND IF THEY ARE NOT REPLACED, THE POTENTIAL FOR HAZARD AND INJURY BECOMES VERY GREAT IF THE JOINTS GET SO SLOPPY THAT THEY AFFECT THE HANDLING OF THE CAR AND EVENTUALLY COME APART. VW SHOULD NOT BE ALLOWED TO GET AWAY WITH BUILDING SUCH AN UNDER-ENGINEERED SUSPENSION SYSTEM.*AK
THE OWNER RECEIVED RECALL NOTICE#99V 248 000/TIE RODS FROM THE MFR. IN SEPTEMBER,1999. THE WORK WAS DONE IN DECEMBER 1999. LESS THAN 30,000 LATER THE TIE RODS FAILED AGAIN. THE CONSUMER CONTACTED HE MFR. WHO INDICATED THAT THEY HAVE FULFILLED THERE COMMITMENT AND THERE IS NOTHING ELSE THEY WILL DO. *NM
THE CONSUMER EXPERIENCED PROBLEMS WITH THE STEERING. THE TIE RODS WERE GOING BAD AND THE MFR WAS CALLING FOR A RECALL FOR THIS PROBLEM, HOWEVER THE OWNER WAS TOLD THAT THE VIN# WAS NOT INCLUDED. *JB
Official recalls
402V026000 · Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
Jan 25, 2002
ON SOME PASSENGER VEHICLES, THE FUEL TANK FILLER NECK CAN SUFFER ABRASION DAMAGE IF THE REAR TIRE GOES FLAT AND THE VEHICLE IS DRIVEN UNTIL THE TIRE DISINTEGRATES.
Consequence & remedy
Consequence: FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.
Remedy: DEALERS WILL FIT PASSAT VEHICLES WITH A NEW WHEEL HOUSE LINER THAT WILL BETTER PROTECT THE CAR'S FILLER NECK. JETTA VEHICLES WILL BE FITTED WITH A DIFFERENT METAL SHIELD DESIGNED TO ENHANCE ABRASION PROTECTION IN THE EVENT OF TIRE DISINTEGRATION. OWNER NOTIFICATION BEGAN JUNE 13, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
99V248000 · Steering:linkages:rod:relay:connecting
Sep 13, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE TIE RODS OF THE STEERING ASSEMBLY ARE PROTECTED ON EACH SIDE BY A SEAL TO PREVENT MOISTURE AND DUST PARTICLES FROM ENTERING THE SWIVEL BEARING MECHANISM. IT IS POSSIBLE THAT SOME TIE ROD SEALS MAY NOT SEAL PROPERLY.
Consequence & remedy
Consequence: IF MOISTURE AND/OR DUST PARTICLES ENTER THE SWIVEL BEARING MECHANISM, THE SWIVEL BEARING COULD WEAR OVER TIME DIMINISHING THE STEERING CONTROL OF THE VEHICLE.
Remedy: DEALERS WILL REPLACE THE TIE RODS.
99V131001 · Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings
May 21, 1999
VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS. A CONTROL VALVE IN THE VACUUM HOSE CONNECTING THE BRAKE BOOSTER TO THE INTAKE MANIFOLD MAY NOT OPEN OR CLOSE FULLY AT TEMPERATURES BELOW -4 F UNDER CERTAIN DRIVING CONDITIONS.
Consequence & remedy
Consequence: THIS CONDITION COULD CAUSE INSUFFICIENT VACUUM TO BE PROVIDED TO THE BRAKE BOOSTER.
Remedy: DEALERS WILL INSTALL A VACUUM BY-PASS SYSTEM INTO VEHICLES OPERATED IN THESE STATES WHICH IS DESIGNED TO PROVIDE SUFFICIENT VACUUM FOR FULL BRAKE ASSIST UNDER ALL WEATHER CONDITIONS.
98V134000 · Engine And Engine Cooling:cooling System
Jun 22, 1998
VEHICLE DESCRIPTION: PASSENGER VEHICLES. IF THE ENGINE BACKFIRES DURING A COLD-START, AN AIR SCREEN WHICH IS LOOSELY SEATED IN THE AIR FLOW METER CAN BECOME DAMAGED.
Consequence & remedy
Consequence: SCREEN PIECES COULD ENTER THE INTAKE AIR FLOW SYSTEM AND PREVENT THE THROTTLE PLATE FROM RETURNING TO ITS FULL IDLE POSITION.
Remedy: DEALERS WILL INSTALL A RETAINING RING TO HOLD THE AIR SCREEN IN PLACE.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
6EA04017 · STUCK-OPEN Throttle
Opened Jun 30, 2004 · Closed Feb 10, 2005
Status: closed (inferred from source dates) · Fuel System, Gasoline:fuel Injection System
VWOA HAS RECALLED APPROXIMATELY 28,300 MY 1998-99 A6 VEHICLES IN COLD WEATHER STATES THAT EXPERIENCED THE HIGHEST RATE OF THROTTLE ICING INCIDENTS IN THE SUBJECT VEHICLES (04V-495).THE FAILURE RATE IN THE A4 AND PASSAT VEHICLES IS MUCH LOWER THAN IN THE RECALLED VEHICLES.ODI WILL CONTINUE TO MONITOR THE EXPERIENCE IN THE A4 AND PASSAT VEHICLES.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS FOR THE AUDI A4 OR VW PASSAT VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY A CHANGE IN CIRCUMSTANCES. FOR FURTHER DETAILS SEE THE ATTACHED CLOSING REPORT.
EA03020 · Passenger Air Bag Lid Failure
Opened Oct 7, 2003 · Closed Apr 23, 2004
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Additional source detail variants (2)
Air Bags:frontal
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
Air Bags
THIS INVESTIGATION INVOLVES THE VOLKSWAGEN (VW) PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) LID UTILIZED IN MY 1998-2002 VW PASSAT.THE PSIR LID MAY DETACH FROM THE INSTRUMENT PANEL DURING AIR BAG DEPLOYMENT.THE OFFICE OF DEFECTS INVESTIGATION (ODI) OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) OPENED THE PRELIMINARY EVALUATION ON MAY 23, 2003 TO DETERMINE WHETHER ALLEGED PSIR LID DETACHMENT PRESENTS AN UNREASONABLE SAFETY RISK TO PASSENGERS IN THE VEHICLE.ODI?S INVESTIGATION REVEALS THAT DETACHMENT OF THE PSIR LID DURING AIR BAG DEPLOYMENT MAY OCCUR FOR TWO REASONS: 1) THE SHAPE OF THE PSIR LID, AND THE LENGTH OF THE ATTACHING TETHER, MAY SNAG THE AIR BAG DURING DEPLOYMENT APPLYING ADDITIONAL PRESSURE ON BOLTS THAT FASTEN THE LID TO THE INSTRUMENT PANEL (IP); AND/OR 2) THE ORIGINAL PSIR LID DESIGN (SUBJECT VEHICLES) UTILIZED SIX GRADE 4.8 MM CARBON STEEL TACK WELD BOLTS WHICH MAY NOT BE AS STRONG AS THE NEW DESIGN PSIR LID CONSISTING OF SIX GRADE 8.8 MM CARBON STEEL PRESS BOLTS THAT ARE HEAT TREATED.ODI CONCLUDES THAT DETACHMENT OF THE PSIR LID IS A DEFECT BECAUSE THE LID SHOULD REMAIN ATTACHED TO THE IP AFTER DEPLOYMENT OF THE AIRBAG.HOWEVER, AFTER ANALYZING VW?S RESPONSES, AND TEST DATA COLLECTED BY VW AND FAURECIA, THE PSIR LID SUPPLIER, ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND BECAUSE A DETACHED PSIR LID AND PARTS DO NOT PROJECT TOWARDS A PASSENGER DURING DEPLOYMENT OF THE AIRBAG.THE TEST DATA SHOWS THAT THE AIRBAG PUSHES A DETACHED PSIR LID UPWARDS INTO THE WINDSHIELD DURING DEPLOYMENT, AND AWAY FROM THE PASSENGER COMPARTMENT.IT IS HIGHLY UNLIKELY THAT A PASSENGER WOULD CONTACT THE PSIR LID OR ASSOCIATED PARTS DURING AIR BAG DEPLOYMENT.THEREFORE THIS ENGINEERING ANALYSIS (EA 03-020) IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. FOR A DETAILED DISCUSSION OF THE PSIR LID AND TESTING, SEE THE ATTACHED REPORT.
PE03021 · Passenger Sir Door Mounting Stud Failure
Opened May 23, 2003 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Air Bags:frontal
ODI OPENED A PRELIMINARY EVALUATION (PE03-021) BASED ON TWO REPORTS OF FAILED BOLT STUDS THAT ATTACH THE PASSENGER SUPPLEMENTAL INFLATABLE RESTRAINT (PSIR) DOOR COVER TO THE INSTRUMENT PANEL (IP) ON THE VOLKSWAGEN (VW) PASSAT (MODEL YEARS 2000, 2002).VW HAS INDICATED TO ODI THAT IT HAS NO ADDITIONAL REPORTS.VW IMPLEMENTED A PROCESS CHANGE ON MARCH 1, 2002.THIS PROCESS CHANGE CONSISTED OF CHANGING THE BOLT APPLICATION THAT FASTENS THE PSIR DOOR TO THE IP FROM A WELD ON APPLICATION TO A PRESS ON APPLICATION.VW ALSO CHANGED THE MATERIAL OF THE BOLT.VW STATED THAT THE CHANGES WERE MADE TO EASE PRODUCTION BY ELIMINATING A WELDING PROCESS.ODI HAS UPGRADED ITS INVESTIGATION TO ENGINEERING ANALYSIS (EA03-020).
EA00028 · Fuel Tank Puncture
Opened Dec 28, 2000 · Closed Jan 29, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
PE00033 · Fuel Tank Puncture
Opened Aug 10, 2000 · Closed Dec 28, 2000
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THE OFFICE OF DEFECTS INVESTIGATION OPENED THIS INVESTIGATION ON AUGUST 10, 2000 BASED ON 9 REPORTS REGARDING PUNCTURED FUEL TANKS INVOLVING THE JETTA, PASSAT, AND CABRIO MODELS.THE REPORTS INDICATE ADDITIONAL REPORTS IN ITS RESPONSE TO THE PRELIMINARY EVALUATION.THIS INVESTIGATION HAS BEEN UPGRADED FOR FURTHER STUDY.
RQ99008 · Power Brake Booster Vacuum BY-PASS
Opened Jun 1, 1999 · Closed Nov 14, 2000
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
There is no summary currently available