IllustrationMY CAR HAS A STRONG GAS ODOR SMELL COMING FROM THE AIR VENTS AND FROM THE OUTSIDE OF THE CAR WHILE I'M DRIVING OR EVEN WHILE THE CAR IS WARMING UP AND NOT MOVING. THIS HAS BEEN HAPPENING SINCE LAST YEAR AND I JUST RECENTLY FOUND OUT ANOTHER FRIEND OF MINE WITH THE SAME TYPE OF CAR TOLD ME TO REPORT IT TO THE NHTSA WEBSITE. *TR
2004 Subaru Forester
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2004 Subaru Forester do not stand out strongly from the model-year median of 131.
About this comparison →How this year compares
Owner complaints by model year
Compare all Forester years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
80–25K
1825–50K
3850–75K
3275–100K
62100–150K
30150K+
188 reports with mileage · 31 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel/propulsion System. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 61 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Suspension. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
13 crash reports4 fire reports7 injury reports
What owners actually said
219 reportsIN COLD WEATHER (BELOW 30 DEGREES), FUEL LINES LEAK UNDER THE INTAKE MANIFOLD, CAUSING A SEVERE FUEL SMELL IN THE CABIN, MOST LIKELY ALSO A FIRE HAZARD. DEALER CLAIMS NOT A RECALL ISSUE. UPON RESEARCH A LARGE MAJORITY OF SUBARUS IN MODEL RANGE HAVE THE ISSUE, WITH NO FIX IN SIGHT. *TR
THERE IS A VERY STRONG AND DISTINCT SMELL OF RAW FUEL COMING FROM THE ENGINE COMPARTMENT WHEN THE WEATHER IS BELOW FREEZING (20F OR BELOW). THE SMELL COMES THROUGH THE AIR VENTS INTO THE PASSENGER COMPARTMENT AND IS STRONG ENOUGH TO CAUSE A HEADACHE FOR THE PASSENGERS IN THE CAR. THE SMELL IS WORST WHEN THE CAR IS STOPPED AFTE…
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THERE IS A VERY STRONG AND DISTINCT SMELL OF RAW FUEL COMING FROM THE ENGINE COMPARTMENT WHEN THE WEATHER IS BELOW FREEZING (20F OR BELOW). THE SMELL COMES THROUGH THE AIR VENTS INTO THE PASSENGER COMPARTMENT AND IS STRONG ENOUGH TO CAUSE A HEADACHE FOR THE PASSENGERS IN THE CAR. THE SMELL IS WORST WHEN THE CAR IS STOPPED AFTER A DRIVE. IT SEEMS THAT THIS IS A KNOWN PROBLEM WITH SUBARU WRX 2002 & 2003 CARS AND SUBARU HAS ISSUED A RECALL FOR THEM. THIS ALSO SEEMS TO BE A COMMON ENOUGH PROBLEM FOR SUBARU FORRESTER CARS FROM THE SAME TIMEFRAME. ON THE WEBSITE HTTP://WWW.ABOUTAUTOMOBILE.COM/COMPLAINT/2004/SUBARU/FORESTER, ALMOST 50% OF THE COMPLAINTS OUT OF 154 COMPLAINTS IS ABOUT THIS FUEL LEAK ISSUE. THIS SEEMS TO BE A WELL KNOWN PROBLEM ACCORDING TO DEALERS AND OTHER SUBARU FORRESTER OWNERS AS WELL (HTTP://WWW.SUBARUFORESTER.ORG/VBULLETIN/F87/SMELL-GAS-COLD-STARTS-41319/). IT HAS ALSO BEEN DOCUMENTED BY OTHER OWNERS AT NHTSA: HTTPS://SITES.GOOGLE.COM/SITE/20042005FORESTERXTFUELLEAKS/ SUBARU OF AMERICA SEEMS TO HAVE IMPLICITLY ACKNOWLEDGED THE SYSTEMIC PROBLEM AS THEY HAVE BEEN REIMBURSING SOME OWNERS (BUT NOT ALL) FOR THEIR SERVICE COSTS WHICH CAN BE IN THE RANGE FOR $800 (HTTP://WWW.SUBARUFORESTER.ORG/VBULLETIN/F88/FIXING-LEAKING-FUEL-GAS-LINE-86782/). HOWEVER, SUBARU HAS NOT RECALLED THESE CARS AND IS EXPECTING OWNERS TO FIX THE PROBLEMS WHICH MAY MAY CAUSE HEALTH ISSUES AND GIVEN FUEL LEAKING ON HOT ENGINE PARTS, MAY LEAD TO AN ENGINE FIRE IF NOT FIXED. *JS
STRONG ODOR OF GAS WHEN OUTSIDE TEMPERATURE DROPS. *TR
HAVING SEEN THE COMPLAINTS FROM OTHER USERS REGARDING THE RELIABILITY OF AIRBAG DEPLOYMENT IN THIS MODEL VEHICLE. RELEVANT TO LET THE PROPER AUTHORITIES KNOW OF A ROLLOVER ACCIDENT IN WHICH NO AIRBAGS (NOR FRONT NOR SIDE) DEPLOYED WITH A RESULTING FATALITY. *TR
NOTICED A STRONG FUEL SMELL AFTER LETTING THE CAR WARM UP ON A COLD MORNING, ODOR WENT AWAY AFTER 15-20 MINUTES. FUEL SMELL HAS GOTTEN STRONGER, AND IS NOW CONSTANT EVEN WHEN OPERATING UNDER HIGHWAY SPEEDS. THIS IS EXACTLY THE SAME AS MANY OTHER FORESTER OWNERS HAVE COMPLAINED ABOUT. ISSUES IT WITH THE FUEL LINE GOING TO THE INJ…
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NOTICED A STRONG FUEL SMELL AFTER LETTING THE CAR WARM UP ON A COLD MORNING, ODOR WENT AWAY AFTER 15-20 MINUTES. FUEL SMELL HAS GOTTEN STRONGER, AND IS NOW CONSTANT EVEN WHEN OPERATING UNDER HIGHWAY SPEEDS. THIS IS EXACTLY THE SAME AS MANY OTHER FORESTER OWNERS HAVE COMPLAINED ABOUT. ISSUES IT WITH THE FUEL LINE GOING TO THE INJECTORS ON THE PASSENGER SIDE OF THE MOTOR. IS EXACTLY THE SAME ISSUE AND PARTS THAT SUBARU USES ON THE WRX WHICH WAS RECALLED FOR THIS EXACT ISSUE. *TR
TO WHOM IT MAY CONCERN, HELLO, I AM THE OWNER OF A 2004 FORESTER XT WHICH I LOVE. I'VE OWNED THE CAR FOR ALMOST A YEAR AND ITS BEEN NOTHING BUT RELIABLE UP TO THIS POINT. THE WEATHER OUTSIDE IS FRIGHTFUL, AND WITH THAT COMES A COMMON PROBLEM FOR MANY SUBARU OWNERS. DURING THE COLD SNAPS, SAY BELOW 20F, THERE IS STRONG F…
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TO WHOM IT MAY CONCERN, HELLO, I AM THE OWNER OF A 2004 FORESTER XT WHICH I LOVE. I'VE OWNED THE CAR FOR ALMOST A YEAR AND ITS BEEN NOTHING BUT RELIABLE UP TO THIS POINT. THE WEATHER OUTSIDE IS FRIGHTFUL, AND WITH THAT COMES A COMMON PROBLEM FOR MANY SUBARU OWNERS. DURING THE COLD SNAPS, SAY BELOW 20F, THERE IS STRONG FUEL SMELLS WHICH FILLS THE CABIN. IT ONLY HAPPENS DURING START-UP, AND LASTS ABOUT 15 MINS BEFORE THE CAR WARMS UP. FROM SEARCHING MANY FORUMS AND INTERNET THREADS IT SEEMS THIS PROBLEM HAS BEEN OCCURRING SINCE EARLY 2001. THERE WAS A RECALL NOTICE (WVK-21)FOR THE 2002 -2003 WRX'S WHICH HAD A SAME PROBLEM I AM EXPERIENCING NOW. UNFORTUNATELY A RECALL WAS NEVER ISSUED FOR LATER MODEL SUBARUS WHICH SUFFER THE SAME PROBLEM. THE PROBLEM IS FUEL LEAKING FROM 5 MAIN FUEL LINES GOING INTO THE INTAKE MANIFOLD. IT SEEMS THAT WHEN IT IS COLD OUTSIDE, THE LINES ARE SHRINKING AND IS ALLOWING FUEL TO SPEW OUT EVERYWHERE. JUST FROM SEARCHING FOR 3 DAYS I'VE SEEN 125 CASES OF THIS HAPPENING TO OTHER OWNERS. WILL YOU PLEASE PUT OUT A BULLETIN BEFORE SOMEONE DIES FROM THERE CAR EXPLODING BECAUSE OF EXTRA FUEL LEAKING OUT OF THE FUEL HOSES. PLEASE I BEG OF YOU, PLEASE ISSUE A RECALL!!! *TR
BASICALLY I AM EXPERIENCING THE SAME RAW FUEL SMELL MANY OTHERS HAVE DESCRIBED. THE HOSE UNDER THE INTERCOOLER AND SEVERAL OTHER HOSES AND PARTS VISIBLY LEAKS AND SMELLS WHEN TEMPERATURES ARE COLD OUTSIDE. I LIVE IN THE PACIFIC NORTHWEST...IT'S COLD A LOT HERE. I DON'T FEEL SAFE DRIVING WITH MY DAUGHTER IN THE CAR, FOR HER HEA…
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BASICALLY I AM EXPERIENCING THE SAME RAW FUEL SMELL MANY OTHERS HAVE DESCRIBED. THE HOSE UNDER THE INTERCOOLER AND SEVERAL OTHER HOSES AND PARTS VISIBLY LEAKS AND SMELLS WHEN TEMPERATURES ARE COLD OUTSIDE. I LIVE IN THE PACIFIC NORTHWEST...IT'S COLD A LOT HERE. I DON'T FEEL SAFE DRIVING WITH MY DAUGHTER IN THE CAR, FOR HER HEALTH REASONS, AND REALLY DON'T LIKE WASTING MY HARD EARNED FUEL WAITING FOR THE CAR TO WARM UP WITH THE RECIRCULATING VENT FEATURE TURNED ON AND THE FACT THAT IT DRIPS THE FUEL OUT AND ONTO THE ENGINE... SINCE SOA HAS RECALLED THE WRX'S WITH THE EXACT SAME ISSUE, WHY DO THOSE OF US THAT OWN LEGACYS, OUTBACKS, FORESTERS AND I WOULD ALSO ASSUME BAJAS NOT BE TREATED THE SAME WAY? SOA NEEDS TO ADDRESS THIS MATTER IMMEDIATELY AND KEEP ITS LOYAL CUSTOMERS EXACTLY THAT....LOYAL. *TR
I HAVE NOTICED IN THE PAST FEW WEEKS THAT WHEN I COLD START (UNDER APPROXIMATELY 20 DEGREES) MY 04 SUBARU FORESTER, THERE IS A VERY POTENT RAW GAS SMELL COMING FROM UNDER THE HOOD. IT TYPICALLY DIMINISHES AS THE CAR HEATS UP BUT IF YOU TURN ON THE HEAT/VENTILATION SYSTEM THE SMELL BECOMES UNBEARABLE. IN DOING RESEARCH I HAVE FOU…
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I HAVE NOTICED IN THE PAST FEW WEEKS THAT WHEN I COLD START (UNDER APPROXIMATELY 20 DEGREES) MY 04 SUBARU FORESTER, THERE IS A VERY POTENT RAW GAS SMELL COMING FROM UNDER THE HOOD. IT TYPICALLY DIMINISHES AS THE CAR HEATS UP BUT IF YOU TURN ON THE HEAT/VENTILATION SYSTEM THE SMELL BECOMES UNBEARABLE. IN DOING RESEARCH I HAVE FOUND THAT MANY SUBARU OWNERS (OF VARIOUS MODELS AND YEARS) ARE EXPERIENCING THE EXACT SAME PROBLEM. I DO NOT FEEL SAFE DRIVING THE VEHICLE WITH THIS SMELL NOR TRANSPORTING ANY PASSENGERS WITH THE CAR IN THIS CONDITION. *TR
I WILL LIKE TO KNOW IF WHEN MY CAR WAS RECALL AND FIX THE FRONT LOWER CONTROL ARM IN 2013 HAS ANYTHING TO DO WITH MY WHEEL ALIGNMENT, SINCE IT SEEMS THAT THE DEALER AND TOWN FAIR TIRE CAN NOT GET IT RIGHT BECAUSE EVERY TIME I COMPLAINT AND GET IT FIX AND GO HOME AFTER A FEW MILES THE STEERING WHEEL GOES OFF CENTER AND START MAKI…
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I WILL LIKE TO KNOW IF WHEN MY CAR WAS RECALL AND FIX THE FRONT LOWER CONTROL ARM IN 2013 HAS ANYTHING TO DO WITH MY WHEEL ALIGNMENT, SINCE IT SEEMS THAT THE DEALER AND TOWN FAIR TIRE CAN NOT GET IT RIGHT BECAUSE EVERY TIME I COMPLAINT AND GET IT FIX AND GO HOME AFTER A FEW MILES THE STEERING WHEEL GOES OFF CENTER AND START MAKING NOISE AT THE FRONT END ABOUT 55-65 MPH AND THIS BEGAN AFTER FIXING THE RECALL AND I CAN NOT DRIVE IN PEACE AND I WONDER IF AM NOT TAKING A CHANCE DRIVING A CAR THAT WAS STRAIGHT AS AN ARROW BEFORE THE PART REPLACEMENT,PLEASE HELP,THANK YOU. *TR
Official recalls
211V464000 · Suspension:front:control Arm:lower Arm
Sep 6, 2011
SUBARU IS RECALLING CERTAIN MODEL YEAR 2002-2007 IMPREZA, MODEL YEAR 2003-2008 FORESTER, AND MODEL YEAR 2005-2006 SAAB 9-2X VEHICLES MANUFACTURED FROM SEPTEMBER 5, 2000 THROUGH NOVEMBER 26, 2007 ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, MASSACHUSETTS, MARYLAND, MICHIGAN, NEW HAMPSHIRE, NEW YORK, PENNSYLVANIA, VERMONT, WISCONSIN, CONNECTICUT, DELAWARE, IOWA, ILLINOIS, INDIANA, MAINE, MINNESOTA, MISSOURI, NEW JERSEY, OHIO, RHODE ISLAND, WEST VIRGINIA AND THE DISTRICT OF COLUMBIA. THE FRONT LOWER CONTROL ARMS MAY BREAK AT THE HANGER BRACKETS DUE TO CORROSION IF THE HANGER BRACKET IS EXPOSED TO SALTY AND HUMID ENVIRONMENTS SUCH AS ROADS CONTAINING SNOW MELTING AGENT.
Consequence & remedy
Consequence: A BROKEN CONTROL ARM CAN RESULT IN THE LOSS OF CONTROL OF THE VEHICLE, INCREASING THE RISK OF A CRASH.
Remedy: SUBARU WILL HANDLE THEIR VEHICLES AND SAAB WILL HANDLE THEIRS. DEALERS WILL INSPECT THE DEGREE OF CORROSION OF THE FRONT LOWER CONTROL ARMS, AND WILL EITHER RUSTPROOF OR REPLACE THEM. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2011. OWNERS MAY CONTACT SUBARU AT 1-800-782-2783. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.
04V473000 · Engine And Engine Cooling
Oct 1, 2004
ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, THE COVER BOLTS FOR THE ENGINE OIL CONTROL VALVE MAY NOT BE SUFFICIENTLY TIGHTENED, ALLOWING OIL TO LEAK FROM AROUND THE COVER GASKET.
Consequence & remedy
Consequence: IF LEAKING OIL CONTACTS COMPONENTS OPERATING AT HIGH TEMPERATURES, A FIRE COULD RESULT IN THE ENGINE COMPARTMENT.
Remedy: DEALERS WILL INSPECT AND RETIGHTEN THE OIL-FLOW CONTROL VALVE COVER BOLTS. THE RECALL BEGAN ON OCTOBER 8, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE11011 · Front Suspension Control Arm Failure
Opened Apr 7, 2011 · Closed Sep 23, 2011
Status: closed (inferred from source dates) · Suspension; Suspension:front; Suspension:front:control Arm; Suspension:front:control Arm:lower Arm
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Additional source detail variants (4)
Suspension:front:control Arm:lower Arm
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Suspension:front:control Arm
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Suspension:front
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Suspension
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.