IllustrationTHERE IS A STRONG GASOLINE SMELL INSIDE THE CAR WHEN THE HEAT IS ON AND THE OUTSIDE AIR TEMPERATURE IS AROUND 30F OR COLDER. THE ODOR OCCURS REGARDLESS OF WHETHER THE CAR IS MOVING OR NOT.
2004 Subaru Forester
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2004 Subaru Forester do not stand out strongly from the model-year median of 131.
About this comparison →How this year compares
Owner complaints by model year
Compare all Forester years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
80–25K
1825–50K
3850–75K
3275–100K
62100–150K
30150K+
188 reports with mileage · 31 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel/propulsion System. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 61 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Suspension. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
13 crash reports4 fire reports7 injury reports
What owners actually said
219 reportsLEAKING GAS UNDER THE INTAKE MANIFOLD WHEN IT IS COLD OUT, 90K MILES ON THE CAR.
IN COLD WEATHER THERE IS A FUEL SMELL IN THE CABIN. I'M TOLD THIS IS A COMMON SUBARU PROBLEM THAT RESULTS FROM THE METAL FUEL LINE JOINING WITH A RUBBER/PLASTIC HOSE IN THE ENGINE COMPARTMENT. THE METAL AND RUBBER EXPAND/CONTRACT AT DIFFERENT RATES AS THE TEMPERATURE CHANGES RESULTING IN A FUEL LEAK. IT IS MOST NOTICEABLE WHEN…
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IN COLD WEATHER THERE IS A FUEL SMELL IN THE CABIN. I'M TOLD THIS IS A COMMON SUBARU PROBLEM THAT RESULTS FROM THE METAL FUEL LINE JOINING WITH A RUBBER/PLASTIC HOSE IN THE ENGINE COMPARTMENT. THE METAL AND RUBBER EXPAND/CONTRACT AT DIFFERENT RATES AS THE TEMPERATURE CHANGES RESULTING IN A FUEL LEAK. IT IS MOST NOTICEABLE WHEN STATIONARY IDLING DURING COLD WEATHER.
APPROX. 90000 MILES - STRONG SMELL OF GASOLINE INSIDE PASSENGER CABIN. LEAKING SEAL AS DESCRIBED BY 1000'S OF OTHER SUBARU OWNERS. WHY NO RECALL OR ADVISORY ON WHAT OWNER'S SHOULD LOOK FOR. BETWEEN GM FIRES, ETC, NOT EXACTLY SURE WHAT YOU ALL NEED TO ISSUE RECALL ORDER/NOTIFICATIONS. SAD.
HAVING RECENTLY BOUGHT MY 2004 SUBARU FORESTER XT, IT RAN GREAT FOR THE FIRST FEW MONTHS. THEN, WHILE ON THE HIGHWAY, IT WOULD SHAKE UNCONTROLLABLY, ALMOST LIKE AN EARTHQUAKE. HAVING TAKEN IT TO SUBARU A MONTH BEFORE, I MENTIONED THAT IT WAS DOING THIS A LITTLE, BUT NOT TO THE EXTENT THAT IT DID ON THE HIGHWAY. HE SAID IT WOULD …
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HAVING RECENTLY BOUGHT MY 2004 SUBARU FORESTER XT, IT RAN GREAT FOR THE FIRST FEW MONTHS. THEN, WHILE ON THE HIGHWAY, IT WOULD SHAKE UNCONTROLLABLY, ALMOST LIKE AN EARTHQUAKE. HAVING TAKEN IT TO SUBARU A MONTH BEFORE, I MENTIONED THAT IT WAS DOING THIS A LITTLE, BUT NOT TO THE EXTENT THAT IT DID ON THE HIGHWAY. HE SAID IT WOULD BE $150 TO LOOK AT IT. TAKING IT IN TO A DIFFERENT MECHANIC, THEY HAD TO REPLACE THE LOWER CONTROL ARM. LOOKING TODAY ONLINE FOR RECALLS ON ANOTHER ISSUE I'M EXPERIENCING, I SEE THAT THERE WAS A RECALL ON THIS EXACT ISSUE, BUT ONLY FOR CARS SOLD IN CERTAIN STATES. THIS IS THE EXACT ISSUE THAT WAS WRONG WITH MY SUBARU, AND I BELIEVE THAT OWNERS IN OTHER STATES ARE EXPERIENCING THIS ISSUE AS WELL. HOPEFULLY YOU WILL LOOK AT THIS BEFORE THIS HAPPENS TO SOMEONE ON THE INTERSTATE AND THEY LOSE CONTROL OF THEIR VEHICLE.
DANGEROUS!! I AM THE RECENT PROUD OWNER OF A 2004 SUBARU FORESTER XT. A COUPLE OF DAYS AGO WE GOT OUR FIRST FREEZE. I WALK OUT TO START MY CAR AND IT'S NOT TURNING OVER AND A STRONG FUEL SMELL IS FILLING THE CABIN. I KEEP TRYING THINKING THAT IT MAY TURN OVER. WITH NO LUCK, AND FEARING SOMETHING IS WRONG (OR MAY POSSIBLY BLOW UP…
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DANGEROUS!! I AM THE RECENT PROUD OWNER OF A 2004 SUBARU FORESTER XT. A COUPLE OF DAYS AGO WE GOT OUR FIRST FREEZE. I WALK OUT TO START MY CAR AND IT'S NOT TURNING OVER AND A STRONG FUEL SMELL IS FILLING THE CABIN. I KEEP TRYING THINKING THAT IT MAY TURN OVER. WITH NO LUCK, AND FEARING SOMETHING IS WRONG (OR MAY POSSIBLY BLOW UP), I STOP AND GET OUT. TAKING A CLOSER LOOK HAVING PARKED IT SOME DIRT, I SEE THAT IT IS VISIBLY MOIST UNDER MY CAR. THE GROUND IS SATURATED WITH GAS. LUCKILY IT DIDN'T CONTACT ANY SPARK IN THE ENGINE OR I WASN'T SMOKING, BECAUSE I WOULDN'T BE HERE TODAY TO TELL THIS STORY. IT WAS A TON OF GAS. PLEASE FIX THIS BEFORE SOMEONE DIES OR GETS SERIOUSLY INJURED.
DURING WINTER MONTHS 2004 FORESTER XT EMITS NOXIOUS FUEL SMELL INTO CABIN. SOURCE IS FROM ENGINE COMPARTMENT IN AREA OF TURBO/EXHAUST MANIFOLD AS DISCOVER FROM PUDDLE ON GARAGE FLOOR DURING WARM UP
THE FUEL LINES UNDER THE MANIFOLD ON THE PASSENGER SIDE ARE LEAKING FUEL WHEN FIRST STARTING AND IT IS COLD OUTSIDE(BELOW 50F). THE FUMES AND FILLING THE CAB OF THE CAR WHEN THE HEATER IT ON.
FUEL RAIL HOES CLAMPS/RUBBER LINE IS FAULTY, CAUSING POOLING OF GAS ON THE TOP OF THE ENGINE. MAJOR FIRE HAZARD.
I STARTED THE CAR ON A COLD MORNING AND THE WHOLE VEHICLE SMELLED OF GASOLINE. I'M UNABLE TO DRIVE MY CHILDREN IN THE VEHICLE UNTIL THIS ISSUE IS RESOLVED AS I FEAR THEY MAY BE INHALING FUMES OR MAY SUFFER A HORRIBLE FIERY DEATH I RISK MY OWN LIFE BACK AND FORTH TO WORK AND NOTICE THE SMELL STARTS TO GO AWAY AFTER THE CAR WARMS …
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I STARTED THE CAR ON A COLD MORNING AND THE WHOLE VEHICLE SMELLED OF GASOLINE. I'M UNABLE TO DRIVE MY CHILDREN IN THE VEHICLE UNTIL THIS ISSUE IS RESOLVED AS I FEAR THEY MAY BE INHALING FUMES OR MAY SUFFER A HORRIBLE FIERY DEATH I RISK MY OWN LIFE BACK AND FORTH TO WORK AND NOTICE THE SMELL STARTS TO GO AWAY AFTER THE CAR WARMS UP EITHER THAT OR I'M JUST USED TO IT. MY 02 WRX HAD THE SAME ISSUE AND IT WAS RECALLED. WHY HAVEN'T THE XT ISSUES BEEN RECALLED? HADDAD SUBARU IN PITTSFIELD MA TIGHTENED UP WHAT THEY COULD REACH BUT THE ISSUE LIES BENEATH THE INTAKE.
Official recalls
211V464000 · Suspension:front:control Arm:lower Arm
Sep 6, 2011
SUBARU IS RECALLING CERTAIN MODEL YEAR 2002-2007 IMPREZA, MODEL YEAR 2003-2008 FORESTER, AND MODEL YEAR 2005-2006 SAAB 9-2X VEHICLES MANUFACTURED FROM SEPTEMBER 5, 2000 THROUGH NOVEMBER 26, 2007 ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, MASSACHUSETTS, MARYLAND, MICHIGAN, NEW HAMPSHIRE, NEW YORK, PENNSYLVANIA, VERMONT, WISCONSIN, CONNECTICUT, DELAWARE, IOWA, ILLINOIS, INDIANA, MAINE, MINNESOTA, MISSOURI, NEW JERSEY, OHIO, RHODE ISLAND, WEST VIRGINIA AND THE DISTRICT OF COLUMBIA. THE FRONT LOWER CONTROL ARMS MAY BREAK AT THE HANGER BRACKETS DUE TO CORROSION IF THE HANGER BRACKET IS EXPOSED TO SALTY AND HUMID ENVIRONMENTS SUCH AS ROADS CONTAINING SNOW MELTING AGENT.
Consequence & remedy
Consequence: A BROKEN CONTROL ARM CAN RESULT IN THE LOSS OF CONTROL OF THE VEHICLE, INCREASING THE RISK OF A CRASH.
Remedy: SUBARU WILL HANDLE THEIR VEHICLES AND SAAB WILL HANDLE THEIRS. DEALERS WILL INSPECT THE DEGREE OF CORROSION OF THE FRONT LOWER CONTROL ARMS, AND WILL EITHER RUSTPROOF OR REPLACE THEM. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2011. OWNERS MAY CONTACT SUBARU AT 1-800-782-2783. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.
04V473000 · Engine And Engine Cooling
Oct 1, 2004
ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, THE COVER BOLTS FOR THE ENGINE OIL CONTROL VALVE MAY NOT BE SUFFICIENTLY TIGHTENED, ALLOWING OIL TO LEAK FROM AROUND THE COVER GASKET.
Consequence & remedy
Consequence: IF LEAKING OIL CONTACTS COMPONENTS OPERATING AT HIGH TEMPERATURES, A FIRE COULD RESULT IN THE ENGINE COMPARTMENT.
Remedy: DEALERS WILL INSPECT AND RETIGHTEN THE OIL-FLOW CONTROL VALVE COVER BOLTS. THE RECALL BEGAN ON OCTOBER 8, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE11011 · Front Suspension Control Arm Failure
Opened Apr 7, 2011 · Closed Sep 23, 2011
Status: closed (inferred from source dates) · Suspension; Suspension:front; Suspension:front:control Arm; Suspension:front:control Arm:lower Arm
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Additional source detail variants (4)
Suspension:front:control Arm:lower Arm
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Suspension:front:control Arm
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Suspension:front
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.
Suspension
On September 6, 2011, Fuji Heavy Industries USA, Inc, on behalf of Subaru of America, Inc notified the Office of Defects Investigation (ODI) it would be conducting a safety recall of certain model year (MY) 2002 through 2007 Subaru Impreza, MY 2003 through 2008 Subaru Forester, and MY 2005 through 2006 Saab 9-2X vehicles originally sold or currently registered in one the salt belt states including the District of Columbia (DC). For the purpose of this investigation, salt belt states include Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and DC.ODI's analysis of consumer complaint data identified 11 reports alleging failure of either the right or left lower control arm due to excessive corrosion. All of these complaints were associated with vehicles currently registered or originally sold in a salt belt state. Through a similar analysis of complaint and warranty data submitted to ODI by Subaru, ODI identified 18 consumer complaints and 6 warranty claims associated with failure of the left or right front lower control arm due to excessive corrosion. All of these consumer complaints associated with vehicles either currently registered of originally sold in a salt belt state.Accordingly, this investigation is closed.